Food GMP ssB 08-28-2008 (2)

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Survey of Current Manufacturing Practices in the Food Industry

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Supporting Statement B





SURVEY OF CURRENT MANUFACTURING PRACTICES IN THE FOOD INDUSTRY












Submitted by



Economics Staff


Office of Regulations and Policy


Center for Food Safety and Applied Nutrition


Food and Drug Administration


Department of Health and Human Services



August 28, 2008






B COLLECTIONS OF INFORMATION EMPLOYING STATISTICAL METHODS



B.1 Potential Respondent Universe and Sampling Frame


Universe:

The universe for this survey is all FDA-registered domestic facilities, which are those facilities registered in the 50 U.S. states, the District of Columbia, the Commonwealth of Puerto Rico and all other U.S. possessions that are engaged in manufacturing/processing of food for human consumption.1 The primary goal of this survey is to generate general purpose descriptive statistics on registered food manufacturers/processors in five (5) key areas relevant for the food CGMPs modernization effort: employee training, sanitation and personal hygiene, allergen controls, process controls, and recordkeeping. FDA plans to use the data collected in the cost-benefit and cost-effectiveness studies of its future policies related to the food CGMPs modernization effort. Additionally, FDA might also utilize the data collected to better target its outreach and promotion materials, such as “best-practices” manuals, and food safety training courses.

The FDA Food Facility Registration database collects information about the number of manufacturers that are engaged in the manufacturing or processing of food for human consumption in the U.S. (FDA, 2008). It does not, however, contain information on the 6-digit North American Industry Classification System (NAICS) code or the employment size for the registrants in the survey universe. As described below, FDA proposes obtaining this information by matching the name and location of the facilities in the universe with facility information collected and published by Dun and Bradstreet (D&B). D&B records list both the primary and secondary NAICS industry classifications as well as the employment size of each facility. The D&B data comprehensively cover virtually all active facilities in the United States. The list of 6-digit NAICS industries in-scope for this survey is shown in Table B-1.

1.2 Industry Groups

FDA has divided the universe of food manufacturers into three size classes because the nature and effectiveness of manufacturing practices may likely vary by facility size. The size classes are defined in terms of the total number of employees at each facility. The boundaries for these strata are as follows:

  • Size Class 1 – Less than 20 employees,

  • Size Class 2 – 20 to 99 employees, and

  • Size Class 3 – 100 or more employees.

FDA will generate estimates of the prevalence of certain types of manufacturing practices, such as employee training, allergen control procedures, etc. and other statistics for each size class that meet the precision targets as described below. Within each size class, FDA will conduct stratified random sampling using proportional sampling among ten aggregated industry groups.

Table B-1: NAICS Classifications for Facilities Manufacturing/Processing Food for Human Consumption in the U.S.

NAICS

NAICS Title

311211

Flour Milling

311212

Rice Milling

311213

Malt Manufacturing

311221

Wet Corn Milling

311222

Soybean Processing

311223

Other Oilseed Processing

311225

Fats and Oils Refining and Blending

311230

Breakfast Cereal Manufacturing

311311

Sugarcane Mills

311312

Cane Sugar Refining

311313

Beet Sugar Manufacturing

311320

Chocolate and Confectionery Manufacturing from Cacao Beans

311330

Confectionery Manufacturing from Purchased Chocolate

311340

Nonchocolate Confectionery Manufacturing

311411

Frozen Fruit, Juice, and Vegetable Manufacturing

311412

Frozen Specialty Food Manufacturing

311421

Fruit and Vegetable Canning

311422

Specialty Canning

311423

Dried and Dehydrated Food Manufacturing

311511

Fluid Milk Manufacturing

311512

Creamery Butter Manufacturing

311513

Cheese Manufacturing

311514

Dry, Condensed, and Evaporated Dairy Product Manufacturing

311520

Ice Cream and Frozen Dessert Manufacturing

311711

Seafood Canning

311712

Fresh and Frozen Seafood Processing

311811

Retail Bakeries

311812

Commercial Bakeries

311813

Frozen Cakes, Pies, and Other Pastries Manufacturing

311821

Cookie and Cracker Manufacturing

311822

Flour Mixes and Dough Manufacturing from Purchased Flour

311823

Dry Pasta Manufacturing

311830

Tortilla Manufacturing

311911

Roasted Nuts and Peanut Butter Manufacturing

311919

Other Snack Food Manufacturing

311920

Coffee and Tea Manufacturing

311930

Flavoring Syrup and Concentrate Manufacturing

311941

Mayonnaise, Dressing, and Other Prepared Sauce Manufacturing

311942

Spice and Extract Manufacturing

311991

Perishable Prepared Food Manufacturing

311999

All Other Miscellaneous Food Manufacturing

312111

Soft Drink Manufacturing

312112

Bottled Water Manufacturing

312113

Ice Manufacturing

The number of facilities within each industry group and size class are currently unknown, but will be determined after the facility-specific information from the FDA Facility Registration database is enhanced with facility size and industry classification information obtained from the D&B data. Table B-2 combines related categories of food manufacturers and shows abstractly the resultant distribution of the universe by size class and industry group stratum. The table entries, Pij, represent the number of facilities in size class i (e.g., with fewer than 20 employees) and industry group j (e.g., Frozen Food Manufacturing). The industry groups noted in Table B-2 are believed to have distinct processing characteristics. Thus, stratified random sampling with proportional allocation will increase the accuracy of our survey estimates.2

Table B-2: Number of Facilities Manufacturing/Processing Food for Human Consumption in the U.S. as Reported by the U.S. Census Bureau by Sampling Stratum


 

Facility Size (in Number of Employees)


Sampling Stratum [a]

NAICS Codes

< 20

20 – 99

100 or More

Total

Grain & Oilseed Milling & Sugar Manufacturing

3112

P11

P21

P31

31131

Chocolate & Nonchocolate Confectionery Manufacturing

31132

P12

P22

P32

31133

31134

Frozen Food Manufacturing

31141

P13

P23

P33

Fruit & Vegetable Canning

31142

P14

P24

P34

Dairy Product Manufacturing

3115

P15

P25

P35

Seafood Product Preparation

3117

P16

P26

P36

Bakeries and Tortilla Manufacturing

3118

P17

P27

P37

Other Food Manufacturing

3119

P18

P28

P36

Perishable Prepared Food Manufacturing

311991

P19

P29

P39

Soft Drink and Ice Manufacturing

31211

P110

P210

P310

Total

[a] The majority of sectors depicted correspond to 4-digit NAICS codes with the exception of “Grain &Oilseed Milling & Sugar Manufacturing,” “Chocolate & Nonchocolate Confectionery Manufacturing,” and “Perishable Prepared Food Manufacturing.”



Sample Frame:


The sampling frame for the study will be based on the FDA Food Facility Registration database supplemented with information on facility size and 6-digit NAICS industry obtained from the Dun & Bradstreet (D&B) business facility database. The FDA Food Facility Registration database provides a listing of domestic food facilities, including manufacturers/processors, as well as foreign facilities that export food that will be consumed in the U.S. and is continuously updated by facilities as registration information changes. Because all domestic and foreign facilities that manufacture, process, pack, or hold food for human or animal consumption in the United States are required to register with the FDA under the Bioterrorism Act, the FDA Food Facility Registration database represents a comprehensive listing of food manufacturing facilities.

The FDA Food Facility Registration database includes contact information and general information about the type of activity conducted at the facility (e.g., “manufacturer/processor”), but it does not contain the facility size (i.e., number of employees) or NAICS code information on registered facilities. To establish a complete sampling frame, FDA will add the size and NAICS code information for those facilities registered as manufacturer/processor by purchasing the D&B database for all food manufacturers (i.e., all records for which the listed primary or secondary 6-digit NAICS code begins with either 311 or 312) and matching it to the FDA Food Facility Registration database. D&B provides information for millions of U.S. and international public and private businesses. Virtually all active businesses in the U.S. register with D&B to obtain a DUNS number, as it is required for credit reporting and other business transactions. Company records in the D&B database include company address, type of ownership, primary and secondary NAICS codes, number of employees, amount of sales and others. There is, however, no email contact information on companies in the D&B database.

At the completion of matching D&B to the FDA Food Facility Registration database (see Figure 1), our sampling frame will be the list of facilities registered with FDA as manufacturer/processor of food for human consumption, and it will contain two categories of record types: facilities with complete information that we will call Partition A, and facilities with incomplete information that we will call Partition B. We refer to the two category types as Partitions A and B because the data will be partitioned (separated) by these two categories and sampled differently as described in section 2.2.

  • Facilities with Complete Information (Partition A) – The record for the facility includes name, address, 6-digit NAICS, employment size, and email address for facility contact person.

  • Facilities with Incomplete Information (Partition B) – The record for the facility includes name, address, and email address for facility contact person but does not contain information on the facility’s 6-digit NAICS code or employment size.

We expect that the majority of facility records in our sampling frame will fall within Partition A, as almost all active U.S. food manufacturers will have DUNS numbers. Partition B, on the other hand, will contain a likely small number of facility records that may be:

  • Out of business,

  • Out of scope – Those that have incorrectly classified themselves as a food manufacturer when registering with FDA,

  • In-scope, but not captured in D&B data because they have registered with D&B using a non-manufacturing NAICS code, or

  • In-scope, but not matchable because they registered with D&B (FDA) using a different address or name than they provided in their FDA registration (D&B).

Figure 1: Matching of D&B Database to the FDA Food Facility Registration Database



B.2 Sample Design


FDA’s primary objective in designing the survey is to develop estimates of the prevalence of certain types of food manufacturing practices with 95-percent confidence intervals defined to equal the point estimator plus or minus a confidence-interval half-width of five (5) percentage points or less for each facility size class.

2.1 Stratification

To accomplish these objectives, FDA proposes a survey in which:

  • Facilities with complete information (Partition A) will be sampled using a simple stratified random sample design with proportional sampling within each size class; and

  • Facilities with incomplete information (Partition B) will be sampled using a simple random sample design.

For Partition A, the design ensures that each facility in a given size class has an equal probability of selection. For Partition B, the design ensures that each facility has an equal probability of selection regardless of size.

2.2 Sample Allocation

Let U be the population of the survey universe (all FDA-registered facilities that manufacture food for human consumption), where

(1)

and is the population of the partition of the universe of FDA-registered food manufacturers with complete information and is the population of the partition of the universe consisting of FDA-registered food manufacturers with incomplete information.

Similarly, let S be the size of sampled population where

(2)

and is the sample size for FDA-registered food manufacturers with complete information and is the sample size for FDA-registered food manufacturers with incomplete information.

Given that FDA will have employment size and 6-digit NAICS industry information for those facilities in Partition A, the sample will be drawn based on a simple stratified random sample design with proportional allocation, with the strata defined by employment size and industry group. Thus,

(3)

where is the sample for ith size class and the jth industry group drawn from Partition A of the universe. Since FDA will not have employment size and 6-digit NAICS industry information for those facilities in Partition B, the sample will be drawn using a simple random sample design.

If r is FDA’s estimate of the overall completion rate (e.g. rate of sampling frame deficiencies and respondent nonresponse), then the overall solicited sample, SS, necessary to achieve FDA’s accuracy goals is

(4)

2.2.1 Facilities with Complete Records (Partition A)

We propose to use simple stratified random sampling with three estimation cells for those facilities with complete records where each employment size class represents an estimation cell. A five percent (5%) margin of error in population parameter estimates at the 95-percent confidence level requires an overall sample size of 384 per estimation cell (or 1,152 total given that there are 3 estimation cells). Table B-3 illustrates the disposition of the target sample for the survey of facilities with complete information that manufacture food for human consumption. The design reflects simple proportionate sampling based on population size of each stratum in the study universe. Appendix C shows the underlying mathematical relationships between the accuracy objectives and the sample targets.3

Table B-3: Target Sample for the Survey of Facilities with Complete Records (Partition A)

 

Number of Employees

Food Sector

< 20

20 – 99

100 or More

Total

Grain & Oilseed Milling & Sugar Manufacturing

TS11

TS21

TS31

Chocolate & Nonchocolate Confectionery Manufacturing

TS12

TS22

TS32

Frozen Food Manufacturing

TS13

TS23

TS33

Fruit & Vegetable Canning

TS14

TS24

TS34

Dairy Product Manufacturing

TS15

TS25

TS35

Seafood Product Preparation

TS16

TS26

TS36

Bakeries and Tortilla Manufacturing

TS17

TS27

TS37

Other Food Manufacturing

TS18

TS28

TS36

Perishable Prepared Food Manufacturing

TS19

TS29

TS39

Soft Drink and Ice Manufacturing

TS110

TS210

TS310

Total

384

384

384

1,152

Assuming proportional stratified random sampling, the elements of Table B-3 have the following properties:

(5) , and

(6) for each size class i.

The overall number of solicitations required to achieve the sample targets shown in Table B-3 will depend on the incidence of invalid or out-of-scope listings in the drawn sample and on the rate of nonresponse among otherwise in-scope respondents. Reasons for nonresponse include language barriers, refusal, and other circumstances, as well as the inability to contact the respondent in a timely fashion. FDA’s experience with the FDA Food Facility Registration database indicates that approximately twenty percent (20%) of the listings might be expected to be outdated or duplicate registrations. Previous industry survey efforts also indicate that a nonresponse rate of no more than thirty percent (30%) is likely for a survey such as this one (see Table B-4).

Table B-4: Examples of Response Rates Achieved in Federal Agency Sponsored Surveys of Industry

Survey Title

Sponsoring Agency

Target Respondents

Response Rate

Single-Use Medical Device (SUD) Reuse and Reprocessing in Hospitals

FDA

Hospitals

79.4%

Personal Protective Equipment (PPE)

OSHA

Manufacturing Facilities

75%

Automated External Defibrillator Use in the Workplace

OSHA

General industry, except for construction

55% overall

73% manufacturing

Conducted by Eastern Research Group, Inc. (ERG) under contract to the sponsoring Agency.

Combined, these figures suggest that the overall completion rate (percent of completed surveys among Partition A respondents potentially solicited) of fifty-six percent (56%) or higher should be expected . Thus, FDA estimates that a solicited sample of 2,058 potential respondents is necessary to achieve the sample targets for Partition A.

2.2.2 Facilities with Incomplete Records (Partition B)

We propose to use simple random sampling for those facilities with incomplete records. A five percent (5%) margin of error in population parameter estimates at the 95-percent confidence level requires an overall sample size of 384 for this partition. Assuming a completion rate similar to that for Partition A, FDA estimates that a solicited sample of 686 potential respondents is necessary to achieve the sample target for Partition B ( ).

At the completion of the survey, FDA will post-stratify the Partition B respondents into the applicable size classes based on the self-reported employment size of the respondent, mainly:4

  • Size Class 1 – Less than 20 employees,

  • Size Class 2 – 20 to 99 employees, and

  • Size Class 3 – 100 or more employees.

2.2.3 Supplementary Sample

Should the realized survey completion rate for either the stratified sample from Partition A or the simple random sample from Partition B be lower than estimated, FDA will draw a supplementary sample sufficiently large to ensure the stratum-specific respondent targets as derived in Table B-3 or the 384 target respondents for the Partition B sample are met. To ensure comparability, the supplementary samples, should they be necessary, will be selected from among the remaining facilities in the each size-class group using the same stratification criteria (for Partition A) or randomly selected from the remaining facilities in Partition B using the same sample selection method as used in the initial sample. FDA will use the actual completion rate obtained for the initial sample to determine the size of the supplementary sample needed to achieve the target respondent sample sizes.


B.3 Information Collection


B.3.1 Data Collection


The data collection phase of the study will be initiated with a survey invitation notice to all solicited respondents; i.e., food manufacturers with complete information and those with incomplete information (see Table B-4). According to the U.S. Census Bureau, a pre-canvas notification improves response rates in industry surveys. We believe that a survey invitation notice will have a similar effect for this effort.

The survey invitation will also enable us to confirm whether the target respondent is in-scope (i.e., food manufacturer) and determine the target respondent’s preferred mode of contact for the survey. The invitation will request the following information from the solicited respondents:

  • Nature of operations at the facility and what is being manufactured to confirm that the target respondent is indeed a food manufacturer and hence within the scope of the larger survey,

  • Number of employees at the facility,

  • Preferred mode of contact for the survey (electronic or U.S. Postal Service mail), and

  • Contact information for the person most suitable to respond to the survey.

Table B-5: Classification of Target Respondents prior to Survey Invitation

Type of Target Respondent

With Email Address

With Mail Address Only[a]

With Complete Information (Partition A)

Group A1

Group A2

With Incomplete Information (Partition B)

Group B1

Group B2

[a] Most facilities in the FDA Food Facility Registration database are believed to have provided valid email addresses. But some, apparently, have declined to provide such contact information or have failed to update the email address they provided to FDA as information changes.

FDA will utilize a mixed-mode approach via Internet and mail to administer the survey invitation notice to the sample of 2,744 (i.e., 2,744 = 2,058 + 686) target respondents. This will involve:

  • First contact – Survey Invitation

    • Solicited respondents in groups A1 and B1, an email invitation with individualized URL to the pre-canvas questions

    • Solicited respondents in groups A2 and B2, invitation letter sent via U.S Postal Mail with hard copy of pre-canvas questions attached

  • Second contact – First reminder one-week after initial invitation (sent to non-respondents only)

    • Solicited respondents in Partitions A1 and B1, an email reminder with individualized URL to the pre-canvas questions

    • Solicited respondents in groups A2 and B2, postcard reminder sent via U.S Postal Mail

  • Third contact – Second reminder one-week after the first reminder (sent to non-respondents only)

    • Solicited respondents in groups A1 and B1, a mail reminder with a hard copy of pre-canvas questions attached sent via U.S. Postal Mail

    • Solicited respondents in groups A2 and B2, a mail reminder with a hard copy of pre-canvas questions attached sent via U.S. Postal Mail.

We will use the information obtained from the survey invitation to divide the solicited sample according to preferred mode and point of contact as depicted in Table B-6 below. Note that those who have not responded to the survey invitation will still be solicited for the survey as described below.

Table B-6: Classification of Target Respondents after Survey Invitation

Type of Target Respondent

Category

With Complete Information

Survey invitation respondents

Group A1R

(Preferred contact mode is email)

Group A2R

(Preferred contact mode is mail)

Survey invitation non-respondents

Group A1N

(Email address available)

Group A2N

(Only mail address is available)

With Incomplete Information

Survey invitation respondents

Group B1R

(Preferred contact mode is email)

Group B2R

(Preferred contact mode is mail)

Survey invitation non-respondents

Group B1N

(Email address available)

Group B2N

(Only mail address is available)

The survey will use the following protocol for contacting the solicited respondents:

  • First contact – Survey invitation

    • For solicited respondents in groups A1 and B1, an introductory email with individualized URL to the survey (with a PDF version of the survey also attached)

    • For solicited respondents in groups A2 and B2, an introductory letter by U.S. Postal Service mail with a hard copy of the survey

  • Second contact: First reminder one-week after initial contact (sent to non-respondents only)

    • For solicited respondents in groups A1 and B1, reminder email with individualized URL to the survey (with a PDF version of the survey also attached)

    • For solicited respondents in groups A2 and B2, reminder letter via U.S. Postal Service with a hard copy of the survey attached

  • Third contact: Second reminder one-week after the first reminder (sent to non-respondents only)

    • For solicited respondents in groups A1 and B1, reminder postcard sent via U.S. Postal Service

    • For solicited respondents in groups A2 and B2, reminder postcard sent via U.S. Postal Service

  • Fourth contact: Final reminder one week after the second reminder (sent to non-respondents only)

    • For solicited respondents in groups A1 and B1, reminder phone call

    • For solicited respondents in groups A2 and B2, reminder phone call


B.3.2 Sample Selection Methodology


3.2.1 Facilities with Complete Information (Partition A)

The solicited sample of facilities within each stratum will be selected using a simple random sampling procedure. To facilitate the sampling, each facility will be assigned a random index number, using a random number generator. The facilities in each stratum will then be arranged in ascending order according to their random index numbers. If is the size of the solicited sample in the ith size class and jth industry group in partition A, then those facilities with the smallest index numbers will be selected and included in the sample.5

3.2.2 Facilities with Incomplete Information (Partition B)

Similar to the sample selection process applied to Partition A, the solicited sample of facilities in Partition B will also be selected using a simple random sampling procedure. To facilitate the sampling, each facility will be assigned a random index number, using a random number generator. The facilities in the partition will then be arranged in ascending order according to their random index numbers. If is the size of the solicited sample in the partition, then those facilities with the smallest index numbers will be selected and included in the sample.


B.3.3 Weighting and Estimation Procedure


3.3.1 Weighting

Facilities with Complete Information (Partition A)

Because FDA is anticipating variable nonresponse rates by stratum, weighting procedures are necessary to produce overall estimates. The weights will be the inverse of the selection probabilities of the facilities. Each stratum will have a different weight because of the different actual nonresponse rates. The sampling weights are defined as follows:

(7)

where

= Sampling weight for the ith facility size class and jth industry group in Partition A

= Number of elements in Partition A of the registrant universe defined by the ith size class and jth industry group

= Size of the solicited sample in the ith facility class size and jth industry group for Partition A

Facilities with Incomplete Information (Partition B)

The sampling weight for those facilities with incomplete information will be defined as follows

(8)

where

= Sample weight for Partition B

= Number of elements in Partition B of the registrant universe

= Size of the solicited sample for Partition B


3.3.2 Adjustment Factor for Nonresponse

Facilities with Complete Information (Partition A)

The adjustment factor for nonresponse will be calculated by dividing the solicited sample size in each stratum by the actual number of responses from the corresponding stratum. This is written for Partition A as:

(8)

where

= Size of the solicited sample in the ith class size and jth industry group for Partition A

= Actual (responded) sample in the ith class size and jth industry group for Partition A

= Nonresponse factor for the ith class size and jth industry group for Partition A


Facilities with Incomplete Information (Partition B)

Similarly for Partition B, the adjustment factor for nonresponse will be calculated as:

(9)

where

= Size of the solicited sample for Partition B

= Actual (responded) sample size for Partition B

= Nonresponse factor for Partition B


3.3.3 Point Estimation Procedures

The estimator, , for the totals for a given survey variable will take the form:

(10)

where

= Response of the kth respondent in the ith size class and the jth industry group for Partition A sample

= Sampling weight of the ith size class and jth industry group for Partition A

= Nonresponse adjustment of the ith size class and jth industry group for Partition A

= Response of the mth respondent in Partition B sample

= Sampling weight for Partition B

= Nonresponse adjustment for Partition B

Estimates of the mean will be derived as follows:

(11)

Similarly, the mean for each size class, i, will be derived as follows:

(12)

where

= Response of the mth respondent in size class i in Partition B sample

= Number of respondents in size class i in Partition B sample


B.4 Methods To Maximize Response Rates


There is considerable research that relies on the theory of social exchange to explain why someone fills out a survey. The motivation to participate in FDA’s survey will naturally differ among respondents. There are, however, various time-tested methods for increasing participation rates in surveys. These include:

  • Incentives, such as pre- or post-payment of small cash prizes and drawings,

  • Requests for help,

  • Multiple contacts,

  • Pre-notification letters/emails, and

  • Multiple mode administration.

Incentives use social exchange theory by causing participants to feel obligated to respond. The use of incentives is a heavily researched area in response rate literature. Although several analyses have resulted in different conclusions, published reviews paint a very clear picture with respect to two issues: first, incentives are effective in increasing the response rates, especially for self-administered surveys (mail and Web); and second, promised incentives are not as effective as enclosed incentives. Given their cost, the use of taxpayer funds, impact on survey responses, and implications for the “social contract” between FDA and industry, we judge that monetary incentives are not appropriate for this survey effort. We will provide respondents with a copy of the final report as an incentive to participate.

Requests for help – Because most people tend to follow a norm of social responsibility, they will be more likely to comply with a survey request couched in terms of asking for help. There also is some evidence in the survey literature indicating that this is indeed the case. For example, a recent study found an eighteen percent (18%) increase in response rates by including the phrase “it would really help us out” in their communications.

Multiple contacts with members of the sample is one of the most successful techniques to increase response rates. This technique is now considered standard methodology for any survey. Studies suggest that to get full benefit from multiple contacts, surveys should use a pre-notification message followed by a copy of the survey with a cover message (a reminder sent to all respondents shortly after they receive the copy of the survey), followed finally by one or more contacts with non-respondents using combination of messages and surveys. Studies using samples of the general population have found that pre-notification letters typically increase response rates by four (4) to twenty-nine (29) percentage points. A recent example of multiple contacts with a Web survey was administered at a major university regarding student housing. After the first email notification, the response rate was leveling off at around forty-four percent (44%). After an email reminder was sent to non-respondents, the response rate increased to sixty-seven percent (67%), and a final reminder to non-respondents notifying them of the deadline for the survey resulted in a final response rate of almost seventy-two percent (72%), substantially higher than the rate after the first email notification. While they often increase costs, multiple contacts with respondents are one of the best ways to ensure a good response rate. This is one reason that Web surveys are growing in popularity as three or four contacts with respondents can be virtually costless, while three or four paper mailings can be quite expensive, especially if postage is required.

Pre-notification letters/emails that provide more information on the study increase respondent confidence in the validity and the importance of the study resulting in higher response rates.

Multiple mode administration (phone and mail, mail and Web, etc) of a survey has been shown to increase response rates (Dillman, 2000). Additionally, the use of multiple modes can also reduce nonresponse error and data collection costs.

Our proposed method of data collection (see Section 3.1) incorporates all of the above techniques. Since FDA is utilizing widely-accepted data collection techniques and is devoting substantial resources to efforts designed to minimize nonresponse, we expect the response rate to this survey to be comparable or better than that achieved for surveys of similar size and scope. Furthermore, FDA’s contractor for this survey effort has conducted a number of surveys of industrial facilities on a variety of topics that have achieved response rates comparable to, or exceeding, the response rate estimated for this survey.



B.5 Tests of Procedures or Methods


FDA plans to administer a pretest of the survey instrument. These facilities will be selected based on a random sample by employment size of the target survey population using the following simple random sample design (see Table B-7).

Pretest results will be evaluated to ensure that the survey questions are clearly understandable, terms are well defined, and the survey format is logical.

Table B-7: Survey Pretest Sample

Type of Target Respondent

Facility Size (in Number of Employees)

Pretest Sample Size

With Complete Information (Partition A)

< 20 Employees

10

20 to 99 Employees

7

100 or More Employees

7

With Incomplete Information (Partition B)

Not Applicable

6

Total

30



B.6 Expert Review


The statistical aspects of the survey design have been reviewed by:


Aylin Sertkaya, Ph.D.

Eastern Research Group, Inc.

110 Hartwell Ave.

Lexington, MA 02421

781-674-7227


Chester Fenton, Ph.D. (ABD)

Eastern Research Group, Inc.

110 Hartwell Ave.

Lexington, MA 02421

781-674-7326


Peter Vardon, Ph.D.

U.S. Food and Drug Administration

Center for Food Safety and Applied Nutrition

5100 Paint Branch Parkway

College Park, MD 20740

301-436-1830


The data will be collected and processed by:


Nyssa Ackerley

Eastern Research Group, Inc.

110 Hartwell Ave.

Lexington, MA 02421

781-674-7271


Thomas Gajnak

Eastern Research Group, Inc.

110 Hartwell Ave.

Lexington, MA 02421

781-674-7263



The summary statistics will be analyzed by:


Jordan Lin, Ph.D.

U.S. Food and Drug Administration

Center for Food Safety and Applied Nutrition

5100 Paint Branch Parkway

College Park, MD 20740

301-436-1831


Angela Lasher, Ph.D.

U.S. Food and Drug Administration

Center for Food Safety and Applied Nutrition

5100 Paint Branch Parkway

College Park, MD 20740

301-436-1763


Peter Vardon, Ph.D.

U.S. Food and Drug Administration

Center for Food Safety and Applied Nutrition

5100 Paint Branch Parkway

College Park, MD 20740

301-436-1830


Aylin Sertkaya, Ph.D.

Eastern Research Group, Inc.

110 Hartwell Ave.

Lexington, MA 02421

781-674-7227


Chester Fenton, Ph.D. (ABD)

Eastern Research Group, Inc.

110 Hartwell Ave.

Lexington, MA 02421

781-674-7326

References


Aly, Nael A. 1989. A Survey on the Use of Computer-Integrated Manufacturing in Food Processing Companies. Food Technology. March 1989.


Bureau of Labor Statistics (BLS). 2004. National Compensation Survey: Occupational wages in the United States, July 2003. U.S. Department of Labor. August.


Dillman, D. A. (2000). Mail and Internet Surveys: The Tailored Design Method (2nd Edition). New York: Wiley.


Ennen, Steve. 2002. Food Security. Food Processing. February 2002.


Ennen, Steve. 2003. Safety Tops Concerns for Coming Year. Food Processing. January 1.


Fusaro, Dave. 2004. Annual Manufacturing Trends Survey: Manufacturing Concerns for a Scary New World. Food Processing. January 12.


Ilyukhin, Sasha V., Timothy A. Haley, and Rakesh K. Singh. 2001a. A Survey of Automation Practices in the Food Industry. Food Control. Vol. 12: 285-296.


Ilyukhin, Sasha V., Timothy A. Haley, and Rakesh K. Singh. 2001b. A Survey of Control System Validation Practices in the Food Industry. Food Control. Vol. 12: 297-304.


Morris, Charles E. 2002. 3rd Annual Best Manufacturing Practices Survey. Food Engineering. February 2.


Morris, Charles E. 2000. Best Manufacturing Practices. Food Engineering. February 1.


Morris, Charles E. 2001. Best Manufacturing Practices. Food Engineering. February.


Senkel, I. Arthur, Robin A. Henderson, Beverly Jolbitado, and Jianghong Meng. 1999. Use of Hazard Analysis Critical Control Point and Alternative Treatments in the Production of Apple Cider. Journal of Food Protection. Vol. 62: 778-785.


U.S. Census Bureau. 2007. 2004 County Business Patterns. http://www.census.gov/epcd/cbp/

view/cbpview.html.











Appendix A 21 USC 393



Sec. 393. Food and Drug Administration

  • (a) In general
    There is established in the Department of Health and Human Services the Food and Drug Administration (hereinafter in this section referred to as the ''Administration'').

  • (b) Mission
    The Administration shall -

    • (1) promote the public health by promptly and efficiently
      reviewing clinical research and taking appropriate action on the
      marketing of regulated products in a timely manner;

    • (2) with respect to such products, protect the public health by
      ensuring that -

      • (A) foods are safe, wholesome, sanitary, and properly
        labeled;

      • (B) human and veterinary drugs are safe and effective;

      • (C) there is reasonable assurance of the safety and
        effectiveness of devices intended for human use;

      • (D) cosmetics are safe and properly labeled; and
        (E) public health and safety are protected from electronic
        product radiation;

    • (3) participate through appropriate processes with
      representatives of other countries to reduce the burden of
      regulation, harmonize regulatory requirements, and achieve
      appropriate reciprocal arrangements; and
      (4) as determined to be appropriate by the Secretary, carry out
      paragraphs (1) through (3) in consultation with experts in
      science, medicine, and public health, and in cooperation with
      consumers, users, manufacturers, importers, packers,
      distributors, and retailers of regulated products.

  • (c) Interagency collaboration
    The Secretary shall implement programs and policies that will foster collaboration between the Administration, the National Institutes of Health, and other science-based Federal agencies, to enhance the scientific and technical expertise available to the Secretary in the conduct of the duties of the Secretary with respect to the development, clinical investigation, evaluation, and postmarket monitoring of emerging medical therapies, including complementary therapies, and advances in nutrition and food science.

  • (d) Commissioner

    • (1) Appointment
      There shall be in the Administration a Commissioner of Food and
      Drugs (hereinafter in this section referred to as the
      ''Commissioner'') who shall be appointed by the President by and
      with the advice and consent of the Senate.

    • (2) General powers
      The Secretary, through the Commissioner, shall be responsible
      for executing this chapter and for -

      • (A) providing overall direction to the Food and Drug
        Administration and establishing and implementing general
        policies respecting the management and operation of programs
        and activities of the Food and Drug Administration;

      • (B) coordinating and overseeing the operation of all
        administrative entities within the Administration;

      • (C) research relating to foods, drugs, cosmetics, and devices
        in carrying out this chapter;

      • (D) conducting educational and public information programs
        relating to the responsibilities of the Food and Drug
        Administration; and
        (E) performing such other functions as the Secretary may
        prescribe.

  • (e) Technical and scientific review groups
    The Secretary through the Commissioner of Food and Drugs may, without regard to the provisions of title 5 governing appointments in the competitive service and without regard to the provisions of chapter 51 and subchapter III of chapter 53 of such title relating to classification and General Schedule pay rates, establish such technical and scientific review groups as are needed to carry out the functions of the Administration, including functions under this chapter, and appoint and pay the members of such groups, except that officers and employees of the United States shall not receive additional compensation for service as members of such groups.

  • (f) Agency plan for statutory compliance

    • (1) In general
      Not later than 1 year after November 21, 1997, the Secretary,
      after consultation with appropriate scientific and academic
      experts, health care professionals, representatives of patient
      and consumer advocacy groups, and the regulated industry, shall
      develop and publish in the Federal Register a plan bringing the
      Secretary into compliance with each of the obligations of the
      Secretary under this chapter. The Secretary shall review the
      plan biannually and shall revise the plan as necessary, in
      consultation with such persons.

    • (2) Objectives of agency plan
      The plan required by paragraph (1) shall establish objectives
      and mechanisms to achieve such objectives, including objectives
      related to -

      • (A) maximizing the availability and clarity of information
        about the process for review of applications and submissions
        (including petitions, notifications, and any other similar
        forms of request) made under this chapter;

      • (B) maximizing the availability and clarity of information
        for consumers and patients concerning new products;

      • (C) implementing inspection and postmarket monitoring
        provisions of this chapter;

      • (D) ensuring access to the scientific and technical expertise
        needed by the Secretary to meet obligations described in
        paragraph (1);

      • (E) establishing mechanisms, by July 1, 1999, for meeting the
        time periods specified in this chapter for the review of all
        applications and submissions described in subparagraph (A) and
        submitted after November 21, 1997; and
        (F) eliminating backlogs in the review of applications and
        submissions described in subparagraph (A), by January 1, 2000.

  • (g) Annual report
    The Secretary shall annually prepare and publish in the Federal Register and solicit public comment on a report that -

    • (1) provides detailed statistical information on the
      performance of the Secretary under the plan described in
      subsection (f) of this section;

    • (2) compares such performance of the Secretary with the
      objectives of the plan and with the statutory obligations of the
      Secretary; and
      (3) identifies any regulatory policy that has a significant
      negative impact on compliance with any objective of the plan or
      any statutory obligation and sets forth any proposed revision to
      any such regulatory policy.













Appendix B Information Collection Instrument

(See a separate document)


Appendix C: Sample Size and Precision

The following discussion shows the mathematical relationships underlying the association between FDA’s precision objectives detailed in Section 2 and the target sample sizes shown in Table B-3. The basic relationships relating sample size and statistical confidence intervals can be derived as follows: Let be a simple random sample selected with replacement from the population with mean and variance . Then, the sample mean, , is expressed as

(A-1)

where is the value of the ith element of the sample and n is the size of the sample. Further, the standard deviation of the sample, , is defined as

(A-2)

And, it can be shown that and are unbiased estimators of and , respectively. If a series of samples is taken from the population, it can also be shown that the resulting probability distribution of the sample means will have an expected value of and a variance , such that

(A-3)

With the Central Limit Theorem, it can be shown that as n increases, the sample mean, , will have a distribution that approaches a normal distribution with mean and a standard deviation . Alternatively, the relationship

(A-4)

is approximately normal, with mean zero and standard deviation of one for a sufficiently large sample. Further, equation (A-4) can be rewritten using (A-3) as

(A-5)

Values from the normal distribution will define the range or confidence interval around the mean within which the values of a normally distributed random variable may be expected to lie with a given probability, , such that

(A-6)

If the population standard deviation were known, the upper and the lower confidence limits (UCL and LCL) for the population mean, , are then defined as follows:

(A-7a)

(A-7b)

Equations (A-6) and (A-7) show the basic relationships that relate the confidence interval, the level of precision, and the sample size. To determine the necessary sample size, the sample designer must, therefore, specify two parameters: the confidence level (the value of ) and the desired precision, e (i.e., the maximum value of ). Then, for a maximum error of and a desired confidence level of , the minimum desired sample size becomes

(A-8)

The requisite sample size, however, also depends on , the population variance, which is generally not known. Thus, two approaches are typically used to estimate the value of . First, the sample designer may have a priori information about the population distribution that permits the approximation of . This may come from previous surveys or published studies. More commonly, a worst case assumption about the response frequencies is used as follows: Suppose a key survey question asks respondents about an important attribute of their manufacturing practice. Let p be the probability that this attribute is present for the respondents in the survey universe. A random variable with a value of 1 if the attribute is present and 0 if not, therefore, is binomially distributed with an expected value of p and a variance of . This variance is maximized where . Thus, substituting for in (A-8) will ensure that the sample size is large enough to meet the precision and confidence level objectives.

For example, tables of the normal distribution show than a normally distributed random variable with mean zero and variance 1 will have values between with a 95-percent probability. Thus, a sample size of n, where

(A-9)

will result in a sample sufficient to achieve a precision of at least e at the 95-percent confidence level. That is, with a probability of ninety-five percent (95%).




1 All domestic and foreign facilities that manufacture, process, pack, or hold food for human or animal consumption in the United States are required to register with the FDA by December 12, 2003, under the Public Health Security and Bioterrorism Preparedness and Response Act of 2002 (the Bioterrorism Act) or prior to beginning operations if they were established after this date.

2 It is well known in statistical theory that if a population can be subdivided into subpopulations for which the variances of the design variable are smaller than that for the overall population, then stratified random sampling can be used to obtain a more precise (smaller variance) estimate of the population mean for that variable. See, for example, William Cochran, Sampling Techniques (New York, 1977) [Third Edition], Chapter 2 and Sharon L. Lohr, Sampling: Design and Analysis (Pacific Grove, 1999), Chapter 4.

3 The sample sizes shown in Table B-3 are based on the relationship between sample size and accuracy for simple random samples. Since FDA is proposing a stratified random sample design based on proportional sampling, the accuracy levels achieved with these samples will, in general, exceed the survey’s objectives (see Appendix A).

4 The survey inquires about the number of employees at the respondent’s facility.

5 Alternatively, one could select the same number of facilities with the largest index numbers.

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