1657t(1)06

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NESHAP for Pulp and Paper Production (40 CFR part 63, Subpart S) (Renewal)

1657T(1)06

OMB: 2060-0387

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Table 1. Annual Respondent Burden and Cost
















NESHAP for Pulp and Paper Production













(40 CFR Part 63, Subpart S) (A) (B)
(C) (D)
(E) (F) (G) (H)



(Renewal) Hours Per Number of Emissions Hours Number of
Technical Management Clerical Total




Occurrence Occurrences Testing Cost Per Respondents
Hours Hours Hours Cost




(Technical Per Per Respondent Per Year (a)
Per Year Per Year Per Year Per Year




hours) Respondent Occurrence Per Year

@$64.60 @$95.32 @$40.09

Burden Item



Per Year
(C=AxB)

(CxD) (Ex0.05) (Ex0.1)

1. Applications

Not applicable

#VALUE!






2. Surveys and Studies

Not applicable

#VALUE!

#VALUE! #VALUE! #VALUE! #VALUE!
3. Reporting Requirements













A. Read and Understand Rule Requirements (MACT I Mills) (b)
40 1 $0 40 7 c,d 280 14 28 $20,545

B. Read and Understand Rule Requirements (MACT III Mills) (b)
20 1 $0 20 0 c,d 0 0 0 $0

B. Required Activities













1.1) Pulping processes (Non-Sulfite)













a) Provide documentation that vent streams are introduced to
24 1 $0 24 4 c,e 96 5 10 $7,044


the flame zone of a boiler, lime kiln, or recovery furnace, or













b) Provide documentation that the control incinerator is operating
60 1 $0 60 1 c,f 60 3 6 $4,403


at a minimum level of 1600 F and 0.75 sec residence time, or













c) Performance test of control device - test method 308
24 1 $14,000 24 1 c,f,g 24 1 2 $1,761


1.2) Pulping Processes (Sulfite)
24 1 $14,000 24 0 c,g,i 0 0 0 $0



Performance test of control device - test method 308












2.1) Bleaching process vent scrubber (MACT I Mills) - Choice of













a) Provide documentation of scrubber operating parameters
60 1 $0 60 4 c,j 240 12 24 $17,610


or previous performance tests results, or













b) Performance test of scrubber or control device
24 1 $10,000 24 0 c,g,j 0 0 0 $0


- test method 26A












2.2) Bleaching process vent scrubber (MACT III Mills) - Choice of













a) Provide documentation of scrubber operating parameters,
60 1 $0 60 0 c,j 0 0 0 $0


or previous performance test results, or













b) Performance test of scrubber or control device
24 1 $10,000 24 0 c,g,j 0 0 0 $0


- test method 26A













3.1) Pulping wastewater treatment (Non-Sulfite)













a) Performance test of condensate segregation and
24 1 $16,000 24 4 c,h,k 96 5 10 $7,044


control device (test method 305), or













b) Performance test of biotreatment unit - test method 304
24 1 $11,000 24 2 c,h,l 48 2 5 $3,522


3.2) Pulping wastewater treatment (Sulfite)











Performance test of control device - test method 305
24 1 $16,000 24 0 c,h,m 0 0 0 $0


Repeat of performance test













1) test method 308 - pulping
24 1 $14,000 24 0 c,g,n 0 0 0 $0


2) test method 26A - bleaching
24 1 $10,000 24 0 c,g,n 0 0 0 $0


3) test method 305 - kraft pulping ww
24 1 $16,000 24 1 c,h,n 24 1 2 $1,761


4) test method 304 - kraft pulping ww
24 1 $11,000 24 0 c,h,n 0 0 0 $0


5) test method 305 - sulfite pulping ww
24 1 $16,000 24 0 c,h,n 0 0 0 $0


Initial/Annual inspection (enclosures, closed vent,
8 1 $3,000 8 87 o 696 35 70 $51,069


wastewater conveyance system)- test method 21













Monthly visual inspection of enclosures, closed
4 12 $0 48 130 d 6,240 312 624 $457,860


vent system, and wastewater conveyance system.












C. Create Information
Included in 3.B

#VALUE!

#VALUE! #VALUE! #VALUE!


D. Gather Information
Included in 3.B

#VALUE!

#VALUE! #VALUE! #VALUE!


E. Report Preparation













Initial Notification Report
16 1 $0 16 0 c,d,t 0 0 0 $0


Notification of compliance status
16 1 $0 16 0 c,d 0 0 0 $0


Initial Compliance Strategy Report
40 1 $0 40 0 c,p 0 0 0 $0


Compliance Strategy Report Update
16 1 $0 16 27 p 432 22 43 $31,698


Semi-annual summary report
16 2 $0 32 137 d 4,384 219 438 $321,676


Continuous monitoring/Exceedance reports
24 2 $0 48 21 q 1,008 50 101 $73,962


Notification of performance test
4 1 $0 4 24 c,r,u 96 5 10 $7,044


Notification of construction/reconstruction
4 1 $0 4 21 c,s,v 84 4 8 $6,164


Notification of actual startup
4 1 $0 4 21 c,s,w 84 4 8 $6,164
4. Recordkeeping Requirements













A. Read Instructions
Included in 3.A

#VALUE!

#VALUE! #VALUE! #VALUE! #VALUE!

B. Plan Activities
Included in 3.B

#VALUE!

#VALUE! #VALUE! #VALUE! #VALUE!

C. Implement Activities
Included in 3.B

#VALUE!

#VALUE! #VALUE! #VALUE! #VALUE!

D. Develop Record System
40 1 $0 40 0 c,d 0 0 0 $0

E. Record information













Records of continuous monitoring for operating parameters
2 52 $0 104 137 d 14,248 712 1,425 $1,045,447


Records of periodic inspections (monthly
Included in 3.B











visual inspections and annual method 21)













Record startups, shutdowns, and malfunctions
4 12 $0 48 137 d 6,576 329 658 $482,514

F. Personnel Training
Not applicable










G. Time for audits
8 2 $0 16 137 d 2,192 110 219 $160,838



Total:





#VALUE! #VALUE! #VALUE! #VALUE!


















TOTAL INDUSTRY BURDEN SUMMARY:













Total annual labor hours #VALUE!












Annual costs in dollars #VALUE!
























Footnotes













a Values are rounded













b MACT I Mills include kraft, sulfite, soda, and semi-chemical operations. MACT III Mills include mechanical, non-wood, and secondary fiber operations.













c One-time activity. In out years, after initial compliance date, assume that 5% of mills affected as a result of unexplained exceedances.













d Performed by all mills. (130 MACT I Category Mills, 338 Stand-alone MACT III category mills)













Assume all MACT I category mills will be afftected by this rule. Assume the only MACT III category mills that will be affected by this rule are the stand-alone mills with chlorine bleaching













(Available information estimates that only 2% of stand-alone MACT III category mills have chlorine bleaching processes (2% of 338 = 7, After initial compliance assessment 331 mills are not impacted.) )













Total number of mills affected by this rule is 130 + 7 = 137













e Estimated that 66.7% of mills will use a recovery boiler, power boiler, or lime kiln for control of pulping vents. There are 122 non-sulfite pulping mills. (66.7% of 122 = 81)













f Estimated that 33.3% of mills will use incineration for pulping lines (16.7% will provide acceptable design specs (14), and 16.7% will conduct performance tests (14) )













g Estimate includes test plan, test report, and parametric montioring setup. Method 308 tests for pulping lines and method 26A tests for bleaching lines.













h Estimate includes test plan, test report, and parametric monitoring setup. Method 304 and 305 are for wastewater streams.













i Assume that all 8 sulfite pulping mills will conduct performance tests.













j 94 MACT I category mills have bleaching lines. 90% will provide acceptable performance specs or previous test results (85), 10% will conduct performance tests (9)













Assume 2 percent of stand-alone MACT III category mills have bleaching lines (2% of 338=7). 90% will provide acceptable performance specs or previous test results (6)













10% will conduct performance tests (1).













k Estimated that each kraft mill has one pulping wastewater control device. Of the 108 kraft mills, 28 already have steam strippers in use,













and of the 28, all are assumed to conduct condensate segregation and performance tests. Of the 80 mills without control, 35 will use biotreatment control













and, 45 will install steam strippers. Facilities installing new steam strippers are assumed to perform initial condenstate segregation and performance tests.













Facilites installing new biotreatment control will perform initial performance tests.













l Estimated that each kraft mill has one pulping wastewater control device. Assumed 33% will use biotreatment. (33% of 108 = 36) Per footnote "c," 5 % of 36= 2.













m Assume sulfite mills will monitor gas scrubber parameters and use Water-8 Model for emission estimates.













n Assumed that 15% of performance tests are failed and need to be repeated.













o Initial and annual activity. Assumed that EPA is notified each year of the testing. Assumed 2/3 of all MACT I mills have positive pressure points in their vent systems













and will have to test using method 21 (2/3 x 130 = 87).













p Assume that 25% of all kraft mills are still required to submit compliance strategy reports (25% of 108 kraft mills = 27 affected kraft mills) in order to comply by 2006.













q Assumed that 15% of all affected mills during any one quarter will be required to submit an exceedance report in addition to the summary report. (15% of 162 = 24)













r EPA must be notified of all tests including repeat performance tests. ((130 x .05 =7) 7 x 1.15 x 3 = 24) (see footnotes c and q)













s Assumed 15% of all affected mills conduct construction or reconstruction per year. (15% of 137 = 21)













t <45 days after promulgation










u >75 days before test










v >180 days beforehand










w <150 days after startup




















































































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