Table 1. Annual Respondent Burden and Cost |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
NESHAP for Pulp and Paper Production |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(40 CFR Part 63, Subpart S) |
(A) |
(B) |
|
(C) |
(D) |
|
(E) |
(F) |
(G) |
(H) |
|
|
|
|
(Renewal) |
Hours Per |
Number of |
Emissions |
Hours |
Number of |
|
Technical |
Management |
Clerical |
Total |
|
|
|
|
|
Occurrence |
Occurrences |
Testing Cost |
Per |
Respondents |
|
Hours |
Hours |
Hours |
Cost |
|
|
|
|
|
(Technical |
Per |
Per |
Respondent |
Per Year (a) |
|
Per Year |
Per Year |
Per Year |
Per Year |
|
|
|
|
|
hours) |
Respondent |
Occurrence |
Per Year |
|
|
@$64.60 |
@$95.32 |
@$40.09 |
|
|
Burden Item |
|
|
|
|
Per Year |
|
(C=AxB) |
|
|
(CxD) |
(Ex0.05) |
(Ex0.1) |
|
|
1. |
Applications |
|
|
Not applicable |
|
|
#VALUE! |
|
|
|
|
|
|
|
2. |
Surveys and Studies |
|
|
Not applicable |
|
|
#VALUE! |
|
|
#VALUE! |
#VALUE! |
#VALUE! |
#VALUE! |
|
3. |
Reporting Requirements |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
A. |
Read and Understand Rule Requirements (MACT I Mills) (b) |
|
40 |
1 |
$0 |
40 |
7 |
c,d |
280 |
14 |
28 |
$20,545 |
|
|
B. |
Read and Understand Rule Requirements (MACT III Mills) (b) |
|
20 |
1 |
$0 |
20 |
0 |
c,d |
0 |
0 |
0 |
$0 |
|
|
B. |
Required Activities |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
1.1) Pulping processes (Non-Sulfite) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
a) Provide documentation that vent streams are introduced to |
|
24 |
1 |
$0 |
24 |
4 |
c,e |
96 |
5 |
10 |
$7,044 |
|
|
|
the flame zone of a boiler, lime kiln, or recovery furnace, or |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
b) Provide documentation that the control incinerator is operating |
|
60 |
1 |
$0 |
60 |
1 |
c,f |
60 |
3 |
6 |
$4,403 |
|
|
|
at a minimum level of 1600 F and 0.75 sec residence time, or |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
c) Performance test of control device - test method 308 |
|
24 |
1 |
$14,000 |
24 |
1 |
c,f,g |
24 |
1 |
2 |
$1,761 |
|
|
|
1.2) Pulping Processes (Sulfite) |
|
24 |
1 |
$14,000 |
24 |
0 |
c,g,i |
0 |
0 |
0 |
$0 |
|
|
|
|
Performance test of control device - test method 308 |
|
|
|
|
|
|
|
|
|
|
|
|
|
2.1) Bleaching process vent scrubber (MACT I Mills) - Choice of |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
a) Provide documentation of scrubber operating parameters |
|
60 |
1 |
$0 |
60 |
4 |
c,j |
240 |
12 |
24 |
$17,610 |
|
|
|
or previous performance tests results, or |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
b) Performance test of scrubber or control device |
|
24 |
1 |
$10,000 |
24 |
0 |
c,g,j |
0 |
0 |
0 |
$0 |
|
|
|
- test method 26A |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2.2) Bleaching process vent scrubber (MACT III Mills) - Choice of |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
a) Provide documentation of scrubber operating parameters, |
|
60 |
1 |
$0 |
60 |
0 |
c,j |
0 |
0 |
0 |
$0 |
|
|
|
or previous performance test results, or |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
b) Performance test of scrubber or control device |
|
24 |
1 |
$10,000 |
24 |
0 |
c,g,j |
0 |
0 |
0 |
$0 |
|
|
|
- test method 26A |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
3.1) Pulping wastewater treatment (Non-Sulfite) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
a) Performance test of condensate segregation and |
|
24 |
1 |
$16,000 |
24 |
4 |
c,h,k |
96 |
5 |
10 |
$7,044 |
|
|
|
control device (test method 305), or |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
b) Performance test of biotreatment unit - test method 304 |
|
24 |
1 |
$11,000 |
24 |
2 |
c,h,l |
48 |
2 |
5 |
$3,522 |
|
|
|
3.2) Pulping wastewater treatment (Sulfite) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Performance test of control device - test method 305 |
|
24 |
1 |
$16,000 |
24 |
0 |
c,h,m |
0 |
0 |
0 |
$0 |
|
|
|
Repeat of performance test |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
1) test method 308 - pulping |
|
24 |
1 |
$14,000 |
24 |
0 |
c,g,n |
0 |
0 |
0 |
$0 |
|
|
|
2) test method 26A - bleaching |
|
24 |
1 |
$10,000 |
24 |
0 |
c,g,n |
0 |
0 |
0 |
$0 |
|
|
|
3) test method 305 - kraft pulping ww |
|
24 |
1 |
$16,000 |
24 |
1 |
c,h,n |
24 |
1 |
2 |
$1,761 |
|
|
|
4) test method 304 - kraft pulping ww |
|
24 |
1 |
$11,000 |
24 |
0 |
c,h,n |
0 |
0 |
0 |
$0 |
|
|
|
5) test method 305 - sulfite pulping ww |
|
24 |
1 |
$16,000 |
24 |
0 |
c,h,n |
0 |
0 |
0 |
$0 |
|
|
|
Initial/Annual inspection (enclosures, closed vent, |
|
8 |
1 |
$3,000 |
8 |
87 |
o |
696 |
35 |
70 |
$51,069 |
|
|
|
wastewater conveyance system)- test method 21 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Monthly visual inspection of enclosures, closed |
|
4 |
12 |
$0 |
48 |
130 |
d |
6,240 |
312 |
624 |
$457,860 |
|
|
|
vent system, and wastewater conveyance system. |
|
|
|
|
|
|
|
|
|
|
|
|
|
C. |
Create Information |
|
Included in 3.B |
|
|
#VALUE! |
|
|
#VALUE! |
#VALUE! |
#VALUE! |
|
|
|
D. |
Gather Information |
|
Included in 3.B |
|
|
#VALUE! |
|
|
#VALUE! |
#VALUE! |
#VALUE! |
|
|
|
E. |
Report Preparation |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Initial Notification Report |
|
16 |
1 |
$0 |
16 |
0 |
c,d,t |
0 |
0 |
0 |
$0 |
|
|
|
Notification of compliance status |
|
16 |
1 |
$0 |
16 |
0 |
c,d |
0 |
0 |
0 |
$0 |
|
|
|
Initial Compliance Strategy Report |
|
40 |
1 |
$0 |
40 |
0 |
c,p |
0 |
0 |
0 |
$0 |
|
|
|
Compliance Strategy Report Update |
|
16 |
1 |
$0 |
16 |
27 |
p |
432 |
22 |
43 |
$31,698 |
|
|
|
Semi-annual summary report |
|
16 |
2 |
$0 |
32 |
137 |
d |
4,384 |
219 |
438 |
$321,676 |
|
|
|
Continuous monitoring/Exceedance reports |
|
24 |
2 |
$0 |
48 |
21 |
q |
1,008 |
50 |
101 |
$73,962 |
|
|
|
Notification of performance test |
|
4 |
1 |
$0 |
4 |
24 |
c,r,u |
96 |
5 |
10 |
$7,044 |
|
|
|
Notification of construction/reconstruction |
|
4 |
1 |
$0 |
4 |
21 |
c,s,v |
84 |
4 |
8 |
$6,164 |
|
|
|
Notification of actual startup |
|
4 |
1 |
$0 |
4 |
21 |
c,s,w |
84 |
4 |
8 |
$6,164 |
|
4. |
Recordkeeping Requirements |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
A. |
Read Instructions |
|
Included in 3.A |
|
|
#VALUE! |
|
|
#VALUE! |
#VALUE! |
#VALUE! |
#VALUE! |
|
|
B. |
Plan Activities |
|
Included in 3.B |
|
|
#VALUE! |
|
|
#VALUE! |
#VALUE! |
#VALUE! |
#VALUE! |
|
|
C. |
Implement Activities |
|
Included in 3.B |
|
|
#VALUE! |
|
|
#VALUE! |
#VALUE! |
#VALUE! |
#VALUE! |
|
|
D. |
Develop Record System |
|
40 |
1 |
$0 |
40 |
0 |
c,d |
0 |
0 |
0 |
$0 |
|
|
E. |
Record information |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Records of continuous monitoring for operating parameters |
|
2 |
52 |
$0 |
104 |
137 |
d |
14,248 |
712 |
1,425 |
$1,045,447 |
|
|
|
Records of periodic inspections (monthly |
|
Included in 3.B |
|
|
|
|
|
|
|
|
|
|
|
|
visual inspections and annual method 21) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Record startups, shutdowns, and malfunctions |
|
4 |
12 |
$0 |
48 |
137 |
d |
6,576 |
329 |
658 |
$482,514 |
|
|
F. |
Personnel Training |
|
Not applicable |
|
|
|
|
|
|
|
|
|
|
|
G. |
Time for audits |
|
8 |
2 |
$0 |
16 |
137 |
d |
2,192 |
110 |
219 |
$160,838 |
|
|
|
|
Total: |
|
|
|
|
|
|
#VALUE! |
#VALUE! |
#VALUE! |
#VALUE! |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
TOTAL INDUSTRY BURDEN SUMMARY: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total annual labor hours |
#VALUE! |
|
|
|
|
|
|
|
|
|
|
|
|
|
Annual costs in dollars |
#VALUE! |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Footnotes |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
a Values are rounded |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
b MACT I Mills include kraft, sulfite, soda, and semi-chemical operations. MACT III Mills include mechanical, non-wood, and secondary fiber operations. |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
c One-time activity. In out years, after initial compliance date, assume that 5% of mills affected as a result of unexplained exceedances. |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
d Performed by all mills. (130 MACT I Category Mills, 338 Stand-alone MACT III category mills) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Assume all MACT I category mills will be afftected by this rule. Assume the only MACT III category mills that will be affected by this rule are the stand-alone mills with chlorine bleaching |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(Available information estimates that only 2% of stand-alone MACT III category mills have chlorine bleaching processes (2% of 338 = 7, After initial compliance assessment 331 mills are not impacted.) ) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total number of mills affected by this rule is 130 + 7 = 137 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
e Estimated that 66.7% of mills will use a recovery boiler, power boiler, or lime kiln for control of pulping vents. There are 122 non-sulfite pulping mills. (66.7% of 122 = 81) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
f Estimated that 33.3% of mills will use incineration for pulping lines (16.7% will provide acceptable design specs (14), and 16.7% will conduct performance tests (14) ) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
g Estimate includes test plan, test report, and parametric montioring setup. Method 308 tests for pulping lines and method 26A tests for bleaching lines. |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
h Estimate includes test plan, test report, and parametric monitoring setup. Method 304 and 305 are for wastewater streams. |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
i Assume that all 8 sulfite pulping mills will conduct performance tests. |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
j 94 MACT I category mills have bleaching lines. 90% will provide acceptable performance specs or previous test results (85), 10% will conduct performance tests (9) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Assume 2 percent of stand-alone MACT III category mills have bleaching lines (2% of 338=7). 90% will provide acceptable performance specs or previous test results (6) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
10% will conduct performance tests (1). |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
k Estimated that each kraft mill has one pulping wastewater control device. Of the 108 kraft mills, 28 already have steam strippers in use, |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
and of the 28, all are assumed to conduct condensate segregation and performance tests. Of the 80 mills without control, 35 will use biotreatment control |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
and, 45 will install steam strippers. Facilities installing new steam strippers are assumed to perform initial condenstate segregation and performance tests. |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Facilites installing new biotreatment control will perform initial performance tests. |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
l Estimated that each kraft mill has one pulping wastewater control device. Assumed 33% will use biotreatment. (33% of 108 = 36) Per footnote "c," 5 % of 36= 2. |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
m Assume sulfite mills will monitor gas scrubber parameters and use Water-8 Model for emission estimates. |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
n Assumed that 15% of performance tests are failed and need to be repeated. |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
o Initial and annual activity. Assumed that EPA is notified each year of the testing. Assumed 2/3 of all MACT I mills have positive pressure points in their vent systems |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
and will have to test using method 21 (2/3 x 130 = 87). |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
p Assume that 25% of all kraft mills are still required to submit compliance strategy reports (25% of 108 kraft mills = 27 affected kraft mills) in order to comply by 2006. |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
q Assumed that 15% of all affected mills during any one quarter will be required to submit an exceedance report in addition to the summary report. (15% of 162 = 24) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
r EPA must be notified of all tests including repeat performance tests. ((130 x .05 =7) 7 x 1.15 x 3 = 24) (see footnotes c and q) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
s Assumed 15% of all affected mills conduct construction or reconstruction per year. (15% of 137 = 21) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
t |
<45 |
days |
after promulgation |
|
|
|
|
|
|
|
|
|
|
|
u |
>75 |
days |
before test |
|
|
|
|
|
|
|
|
|
|
|
v |
>180 |
days |
beforehand |
|
|
|
|
|
|
|
|
|
|
|
w |
<150 |
days |
after startup |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|