Download:
pdf |
pdfCURRENT INDUSTRIAL REPORTS SERIES
2008
MQ333W — METALWORKING MACHINERY
DEFINITIONS AND SPECIAL INSTRUCTIONS
1. Scope of survey
This survey covers all United States companies engaged
in the manufacture of new and remanufactured industrial
type metal cutting/removal and metal forming types of
metalworking machinery, including numerical control type
(Sections I and II). Rebuilt machines are not collected on
this survey.
2. Figures to be reported
EXAMPLE:
Report all drilling machines valued at less than $3,025
each with item code 1205, "All drilling machines
valued under $3,025 each."
Report drilling machines valued at $3,025 or more each
by the specific type of machine designated under item
codes 1215 through 1265.
See Reference List, page 3. Do not combine machines
valued at less than $3,025 with machines valued at
$3,025 or more.
Companies with more than one establishment
manufacturing the products covered by this survey are
requested to complete a separate report form for each
location. If you have not received a separate form for
each of your establishments, call the contact shown on
the report form or write to the U.S. Census Bureau for
additional forms.
SHIPMENTS OF MACHINES EQUIPPED W ITH
NUMERICAL CONTROLS (NC)
QUANTITY AND VALUE OF SHIPMENTS
The figures on quantity and value of shipment should
include the physical shipments of all products sold,
transferred to other establishments within your company,
or shipped on consignment, whether for domestic or
export sale. The value represents the net sales price,
f.o.b. plant, to the customer or branch to which the
products are shipped, net of discounts, allowances,
freight charges, and returns. Assign shipments to your
ow n branches the same value as com parable sales to
unaffiliated customers, i.e., the value includes an
appropriate allocation of com pany overhead and profit.
Do not include in shipments products bought and resold
without further manufacture.
VALUE OF EXPORT SHIPMENTS
For purposes of this report, domestic includes shipm ents
to destinations within the 50 States, the District of
Columbia, Puerto Rico, and the Virgin Islands, as well as
to the U.S. Arm ed Forces abroad for their own use. All
other shipments are exports. Report the value of export
shipments by type of machine.
VALUE OF UNFILLED ORDERS
In addition to including the shipments of metalworking
machines equipped with numerical controls with total
machines shipped, also report data on numerical control
type machines separately in columns 4 and 5 immediately
following the total for each type of machine. The value
of machine tools equipped with numerical controls should
include the value of the controls.
LEASED MACHINES
For products leased or rented by your company, report
the number and estimated values. The estimate should
approximate the value of the products sold outright. If no
such prices exist, base the value on the assessment
placed on these items for tax, insurance, or similar
purposes.
SUBCONTRACT W ORK
Include in the report complete products manufactured for
you by others on a subcontract basis. Exclude complete
machines produced by you for others on a subcontract
basis, unless manufactured for an affiliated company.
IMPORTED OR ASSEMBLED COMPONENTS
Do not report on this survey if:
a. The products you shipped were imported complete or
machined for assembly.
Report the dollar value of orders received (for domestic
and export) which have not passed through your sales
accounts at the end of each quarter. Unfilled orders at
the end of the quarter are equal to unfilled orders at the
beginning of the quarter, plus net new orders received
during the quarter, minus net sales.
b. The products you shipped were imported as
subassemblies purchased and not machined further or
large parts which required minimal assembly with hand
tools and no metalworking.
Report on this survey if:
BY VALUE OF MACHINE
Separate machines which are valued at less than $3,025
each from machines valued at $3,025 or more.
a. Parts for your products were imported and the
assembly and fabrication consisted of metal working or
further machining.
b. Your establishm ent possesses the complete
product design and performs in-house machining.
Page 1 of 9
CURRENT INDUSTRIAL REPORTS SERIES
MQ333W
DEFINITIONS AND SPECIAL INSTRUCTIONS — Continued
3. Definitions
MACHINE TYPES
Classify as “continuous path,” machines equipped with a
control system that permits "positioning" and "continuous
path" operations.
Metal cutting/removal type machine tools — These are
defined as new, power driven, complete machine tools,
not supported in the hands of an operator when in use.
They are used for removing metal in the form of chips,
vapor, or slag. Also included are honing machines,
lapping machines, grinders, and machines which cut
using electrical, laser, or waterjet techniques.
Continuous path or computer numerical control — These
are defined as machines equipped with "continuous path"
numerical program control systems activated by direct data
input (CNC) or manual data input (MDI).
Exclude small, low-priced, machine tools of light
construction such as lathes; drilling, grinding, and
milling machines; and polishing and buffing machines
designed primarily for home workshops, etc. Also
exclude all woodworking or primarily woodworking type
machines.
Report in this group all machines equipped with control
systems in which, in addition to point-to-point positioning,
the path of cutting is also automatically controlled by
means of numerical programs inserted into the systems.
Classify as “continuous path,” machines equipped with a
control system that permits "positioning" and "continuous
path" operations.
Metal forming type machine tools — These are defined
as new, power driven, complete machine tools, not
supported in the hands of an operator when in use.
They are used to press, forge, em boss, hammer,
extrude, blank, spin, shear, die cast, bend metal,
compacting powdered metal, tape laying, and printing
metal.
Digital readout systems including dial or plugboard —
These are defined as machines equipped with digital
readout systems or dial or plugboard type of prerecorded
motion programs control systems.
Report in this group all machines equipped with control
systems in which “positioning" or"continuous path" are
automatically com manded by num erical programs fed into
the system by an operator through dials, plugs, switches,
or any other numerical method.
“ALL OTHER" CLASSIFICATIONS
The last item of most major product categories is an “all
other" or "miscellaneous" group. W henever possible,
classify your products under the more specific heading
which most nearly describes them. Classify them as "all
other" only when a more specific description does not
apply. Describe the products that you classify as "all
other" in sufficient detail to perm it identification. This
may be done on a separate sheet of paper.
REMANUFACTURED MACHINE TOOLS
The basic machine carcass is reused with most of the iron
retained. All possible modern improvements are
incorporated. Ball screws and servo drives replace gear
boxes and lead screws. Headstocks are driven by AC
vector drive motors, and gears and range changes are
reduced or eliminated. Position feedback may be added, as
may CNC or PC controls. All of the electrics are replaced.
The end product is superior to the original product when it
left the factory as new.
TYPES OF NUMERICALLY CONTROLLED MACHINES
Positioning — These are defined as machines equipped
with "positioning" numerical control systems activated
by direct data input (DNC) or manual data input (MDI).
Report in this group all machines that have been
equipped with control systems in which point-to-point
positioning and cutting or forming (regardless of the
number of movement "axes" or auxiliary functions) are
controlled automatically by means of numerical programs
inserted into the systems.
Page 2 of 9
CURRENT INDUSTRIAL REPORTS SERIES
MQ333W
DEFINITIONS AND SPECIAL INSTRUCTIONS — Continued
4. Comparability
If you also report in the Annual Survey of Manufactures
(Form MA-10000), the sum of values for item codes shown
in column (a) should correspond to the dollar values reported
under product class codes indicated in column (b) below:
Current Industrial Reports
(Form MQ333W )
Annual Survey of
Manufactures
Item code
(a)
Product class code
(b)
1125 through 1265
333512A pt
1991
3335121 pt
2010 through 2740
3335122
2801 through 2812
3335123
2920 through 3102
3309 through 3500
3335124
3721 through 3736
3335127
3820
3335128
3840 through 4630
3335129
5009 through 5270
3335131
5409 through 6305
3335133
6625 through 7173
3335135
4700
3335126
7200
3335137
pt = part
Page 3 of 9
CURRENT INDUSTRIAL REPORTS SERIES
REFERENCE LIST
FORM
MQ333W
METALWORKING MACHINERY
Product code
Item
code
Item description
SECTION I – METAL CUTTING/REMOVAL TYPE MACHINE TOOLS
BORING MACHINES (excluding Machining Centers) and DRILLING MACHINES
(excluding Machining Centers)
Machines valued at $3,025 each or more (excluding laser type)
333512A103
1125
Horizontal boring, drilling, and milling machines. Includes floor, table and
rail mounted, and all other boring machines (excluding boring lathes)
333512A105
1140
Precision and jig boring machines (including horizontal and vertical boring
machines)
333512A111
1205
All drilling machines valued under $3,025 each
Machines valued at $3,025 each or more (excluding laser type)
333512A113
1215
Vertical – (upright) drilling machines (including plain-upright and heavy duty)
333512A117
1235
Deep hole drilling machines
333512A120
1250
Multiple spindle drilling machines (cluster of spindles driven from one central
power unit)
333512A123
1265
All other drilling machines (including sensitive, vertical and radial)
1295
Total boring and drilling machines (Sum of item codes 1125–1265)
XXX
GEAR CUTTING MACHINES
3335121200
1991
Gear cutting machines includes: gear hobbers, shapers, teeth finishing,
bevel gear generators, and all other gear cutting machines
GRINDING, POLISHING, BUFFING, HONING, AND LAPPING MACHINERY
(excluding gear-tooth grinding, lapping, polishing, honing, and buffing
machines)
3335122101
2010
All grinding, polishing, buffing, honing, and lapping machines valued under
$3,025 each
Machines valued at $3,025 each or more
3335122110
2050
External cylindrical grinding machines
3335122120
2100
Internal cylindrical grinding machines
3335122122
2146
Surface grinding machines
3335122136
2225
All other disc grinders, bench, floor, snag, double spindle grinders, and
abrasive belt grinders
3335122142
2328
Tool, cutter, and drill point grinding machines (including universal and
special)
Page 4 of 9
CURRENT INDUSTRIAL REPORTS SERIES
REFERENCE LIST — Continued
FORM
MQ333W
Product code
Item
code
Item description
Section I — METAL CUTTING/REMOVAL TYPE MACHINE TOOLS — Continued
GRINDING, POLISHING, BUFFING, HONING, AND LAPPING MACHINERY
(excluding gear-tooth grinding, lapping, polishing, honing, and buffing
machines)– Continued
Machines valued at $3,025 each or more – Continued
3335122151
2430
All other grinding machines (including planer type, thread grinding, and
deburring machines)
Honing and lapping machines except gear-tooth honing and lapping
3335122156
2530
Internal (including combination bore-hone and external) (excluding flat
surface lapping machines)
3335122161
2579
Flat surface lapping machines (excluding gear lapping)
3335122166
2740
XXX
2790
Polishing and buffing machines including speed lathes and multi-station type
Total grinding, polishing, buffing, honing, and lapping machines (excluding
gear-tooth, grinding, lapping, polishing, and buffing machines) (Sum of item
codes 2010–2740)
LATHES (TURNING MACHINES)
3335123131
2801
All lathes valued under $3,025 each
Machines valued at $3,025 each or more
NUMERICALLY CONTROLLED TURNING MACHINES:
Horizontal Spindle
Single spindle:
PLEASE NOTE: Each machine may not conform to all the criteria of any
one subgroup. The criteria are ranked in order of
importance to help indicate the proper subgroup
classification. Determine horsepower by name plate listing.
3335123107
2807
Chuck size: Less than 10"
Horsepower: 25 and under
Swing:
18" and under
Spindle nose: A-8" and under
3335123116
2809
Chuck size: 10" to less than 15"
Horsepower: 25–50
Swing:
18"–25"
Spindle nose: A-8"–11"
3335123127
2812
Chuck size: 15" and over
Horsepower: 50 and over
Swing:
25" and over
Spindle nose: 15" and over
And all multiple spindle NC turning machines (excluding those with
opposing powered subspindles) (classified as single spindle)
Page 5 of 9
CURRENT INDUSTRIAL REPORTS SERIES
REFERENCE LIST — Continued
FORM
MQ333W
Product code
Item
code
Item description
Section I — METAL CUTTING/REMOVAL TYPE MACHINE TOOLS — Continued
Machines valued at $3,025 each or more–Continued
NUMERICALLY CONTROLLED TURNING MACHINES–Continued:
Horizontal Spindle–Continued
XXX
2815
Total horizontal NC turning machines (Sum of item codes 2807–2812)
Vertical Spindle
3335123126
2920
3335123134
3102
Vertical spindle lathes, boring, and turning machines
NON-NUMERICALLY CONTROLLED TURNING MACHINES VALUED AT $3,025
EACH OR MORE
MILLING MACHINES (excluding "Machining Centers")
3335124101
3335124125
XXX
3309
3500
All milling machines valued under $3,025 each
All milling machines valued at $3,025 each or more
3691
Total milling machines (Sum of item codes 3309–3500)
OTHER METAL CUTTING/REMOVAL MACHINE TOOLS
Machining Centers (Multi-function NC Machines)
3335127101
3335127106
3335127111
3721
3722
3723
Drill, Mill, Bore — VERTICAL (Automatic Tool Change)
"Y" axis travel less than 20"
"Y" axis travel 20" through 26"
"Y" axis travel over 26"
3335127112
3335127113
3335127114
3724
3725
3726
Drill, Mill, Bore — HORIZONTAL (Automatic Tool Change)
Under 500mm pallet
500mm-800mm pallet
Over 800mm pallet
3335127146
3736
XXX
3737
All other machining centers (including special machining centers, special
adapting of standard machining centers, and machining centers with
indexing turret)
Total machining centers (Sum of item codes 3721–3736)
Station Type Machines
3335128101
3335128106
3335128111
XXX
3821
3823
3825
3831
Dial or rotary, trunnion, and center column
Transfer (free, palletized, shuttle)
Other station type
Total station type machines (Sum of item codes 3821–3825)
Page 6 of 9
CURRENT INDUSTRIAL REPORTS SERIES
REFERENCE LIST — Continued
FORM
MQ333W
Product code
Item
code
Item description
Section I — METAL CUTTING/REMOVAL TYPE MACHINE TOOLS–Continued
OTHER METAL CUTTING/REMOVAL MACHINE TOOLS–Continued
3335129101
3840
Other metal cutting machine tools valued under $3,025
Machines valued at $3,025 each or more
3335129106
3850
3335129122
3335129123
3335129126
4181
4183
4196
3335129131
3335129134
3335129135
4619
4628
4629
3335129136
4630
XXX
3335126111
Broaching machines (including internal surface and all other broaching
machines)
Sawing and cut-off machines
Band saws
Vertical
Horizontal
All other sawing and cut-off machines (including contour sawing and
filing)
Spark erosion, ultrasonic, and electrolytic machines
Water Jet cutting machines
Laser cutting machines
All Other metal cutting machine tools (including rifling, centering,
key-seating, pointing, chamfering, facing, shaving, grooving, countersinking, skiving, reaming, screw and nut slotting machines, threading,
tapping, planers, shapers, and plasma cutting machines.
4691
Total other metal cutting machine tools (excluding station type and machining
centers) (Sum of item codes 3840–4630)
4700
REMANUFACTURED METAL CUTTING MACHINE TOOLS
Section II — METAL FORMING TYPE MACHINE TOOLS
PUNCHING AND SHEARING MACHINES
3335131101
5009
All punching and shearing machines valued under $3,025 each
Machines valued at $3,025 each or more
POWER OPERATED ONLY
3335131106
5019
Punches (including combination punching and shearing machines)
3335131111
5025
Punching machines (fixed position and two axes positioning table)
Plate shearing machines (squaring, slitting, etc.)
3335131116
3335131121
5031
5032
3335131126
5085
Mechanical
Hydraulic
Other power operated punching and shearing machines
Page 7 of 9
CURRENT INDUSTRIAL REPORTS SERIES
REFERENCE LIST — Continued
FORM
MQ333W
Product code
Item
code
Item description
Section II — METAL FORMING TYPE MACHINE TOOLS–Continued
BENDING AND FORMING MACHINES — Power operated
3335131131
5109
All bending and forming machines valued under $3,025 each
Machines valued at $3,025 each or more
3335131136
5112
Press brakes
3335131145
5222
Roll bending machines (including sheet, plate, angles, bars, shapes, and
tubes) rotary bending and forming machines
3335131161
5270
Other bending and forming machines (including folders, slide bending
machines, and hydroforming machines).
XXX
5291
Total punching, shearing, bending, and forming machines (Sum of item codes
5009–5270)
PRESSES (excluding forging presses and die stamping presses)
3335133101
5409
All presses valued under $3,025 each
Machines valued at $3,025 each or more
MECHANICAL PRESSES
3335133109
5427
Gap or C-frame
3335133136
5830
Presses, strip or coil fed
3335133143
5865
Vertical, automatic, and other mechanical presses (including end wheel
type, bulldozer, double and triple action, and transfer fed presses, four
point and knuckle joint) (excluding automated lines of standard equipment)
HYDRAULIC PRESSES (metalworking only)
Vertical single action, all tonnages
3335133146
5961
Housing or straight side type
3335133151
5962
Column type (open rod)
Gap or C-frame
3335133156
6131
15 tons and under
3335133161
6132
16 tons–35 tons
3335133166
6133
Over 35 tons
3335133171
6305
Other hydraulic and pneumatic presses (including horizontal)
6321
Total presses, excluding forging (Sum of item codes 5409–6305)
XXX
ALL OTHER METAL FORMING TYPE MACHINE TOOLS
3335135101
6540
All other metal forming type machine tools valued under $3,025
Page 8 of 9
CURRENT INDUSTRIAL REPORTS SERIES
REFERENCE LIST — Continued
FORM
MQ333W
Product code
Item
code
Item description
Section II – METAL FORMING TYPE MACHINE TOOLS — Continued
Machines valued at $3,025 each or more
3335135118
6625
Forging machines (including forging presses and die stamping presses), and
die casting machines
3335135121
6779
Riveting machines (excluding hand held portable types)
3335135126
7173
All other metal forming type machine tools (including spin forming, stretch
forming, extrusion, compacting powdered metal, tape laying, and printing
metal).
XXX
7191
Total all other metal forming type machine tools (Sum of item codes
6540–7173)
3335137121
7200
REMANUFACTURED METAL FORMING MACHINE TOOLS
NOTES:
12/27/2007
Page 9 of 9
File Type | application/pdf |
File Modified | 2008-07-21 |
File Created | 2008-05-07 |