3659 Television Products Product Report

Reporting and Recordkeeping for Electronic Products - General Requirements

FDA_Form 3659 Television Products Product Report

Recordkeeping for Electronic Products - General Requirements

OMB: 0910-0025

Document [pdf]
Download: pdf | pdf
OMB No. 0910-0025; Exp. May 31, 2010

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OMB No. 0910-0025; Exp. May 31, 2010
Section: eRadHealth Menu

Role

What is your role?
Note:

[L]
If you are acting as an agent of the actual manufacturer, please select your role, for example, Importer or Consultant. Later in
the report, under Manufacturer Data, you will be prompted to enter both manufacturer and submitter information.

Submission Information

FDA or State Inspector

Abbreviated Report Applicability

OEM Laser Applicability

Section: Manufacturer Data

Introduction

Electronic Product Radiation Safety Reporting
Form
This software application is intended to automate the hard copy product reporting forms in the effort of
the Center for Devices and Radiological Health (CDRH) to become capable of accepting electronic
submissions from industry and to improve our review process. This FDA Electronic Submission
(eSub) software is the next version of the application developed to allow us to accept all Radiological
Health reports and other submissions electronically and improve the ability of CDRH to accomplish its
mandated product and industry evaluations in a timely and efficient manner.
All electronic reports and correspondence can either be transferred to CD and mailed to the address
below, or can be sent via the FDA Electronic Submissions Gateway to CDRH. If you follow
instructions to set up an account with the FDA Gateway, when you submit through it you will receive
your acknowledgement email message with Accession Number within minutes!

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Information about the FDA Electronic Submissions Gateway can be found at www.fda.gov/esg. Please
contact the Gateway Helpdesk with your questions about that system.
Electronic submissions on CD should be mailed directly to the Document Control Center at:

U.S. Food and Drug Administration
Center for Devices and Radiological Health
Attn: eSubmitter Team
Document Mail Center - WO66-0609
10903 New Hampshire Avenue
Silver Spring, MD 20993-0002
Submissions received in the mail on CD will be processed within a few days of receipt.
You should be familiar with the regulatory requirements for radiological products at
www.fda.gov/cdrh/radhealth/ and medical devices available at www.fda.gov/cdrh/devadvice/. If
you have specific questions about the regulations, please contact us at: [email protected].
If you have specific questions regarding this software, please contact the eSub team by email at:
[email protected].
Thank you for using our electronic product reporting software. Please communicate your comments
and suggestions to the eSub team as often as you like.
Thank you for your continued support of the FDA Electronic Submission Program (eSub).
General Information

General Information for Radiological Health
Products
Manufacturers of products subject to performance standards under the Federal Food, Drug, and
Cosmetic Act (FFDCA), Chapter V, Subchapter C - Electronic Product Radiation Control are required
to furnish various reports to the Center for Devices and Radiological Health (CDRH).
The Radiological Health staff, CDRH developed this software application for the Product and Annual
reports. This application will assist manufacturers of electronic products that emit radiation in
providing adequate reporting of radiation safety testing and compliance with federal performance
standards. Title 21 of the Code of Federal Regulations (CFR), Parts 1002 and 1003 specify Reporting
and Notification requirements 1,2,3.
Reports submitted on radiation safety of electronic products must follow the appropriate form (21 CFR
1002.7). This software application serves the same report responsibility, so long as the submitter or
manufacturer prints out the cover letter and sends it in along with the CD containing the report files.
The submitter of the report will receive an acknowledgment letter (or email message) with the

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accession number that CDRH assigns to the report. Please reference this accession number in the
future when providing additional information about this model family in either a supplement or the
annual report. If a report is incomplete or inadequate CDRH may reject it and return it for completion.
CDRH will not enter a rejected report into our database.
CDRH DOES NOT APPROVE THESE REPORTS OR THE PRODUCTS BEING REPORTED.
It is the manufacturer's responsibility to certify that their products comply with all applicable standards
(21 CFR 1010 - 1050), based on a testing program in accordance with good manufacturing practices.
Prior to the shipment of products in interstate commerce, 21 CFR 1002 requires the manufacturer to
submit the product and Annual Reports and to comply with all applicable importation requirements
(21CFR 1005). If there are deficiencies, CDRH may disapprove the firm's quality control and testing
program, determine that the product contains a radiation defect, or determine that the product fails to
comply with a standard. CDRH will notify the manufacturer if we make such a determination. CDRH
may require the manufacturer to cease introduction into U.S. commerce until deficiencies are
corrected, and to initiate a corrective action program (21CFR 1003 - 1004) for products already
introduced into commerce.
CDRH can now accept and process 'CeSub' electronic submissions at this time, if all attachments are
PDF files only, and the cover letter is printed out and included with a real signature. Translate any text
that appears in a language other than English into English in a complete and accurate manner. Keep a
copy (save a copy to your hard drive) of the completed report in your records.
We are providing our new software applications for the old reporting forms upon request during this
beta testing period of development in Spring, 2005. Other regulatory information is still available on
the Internet under www.fda.gov/cdrh/radhealth/. No copyright exists for these forms.
Reproduce these forms as needed. If you would like to comment on the reporting forms, website, or
future electronic submissions, you may direct the comments to [email protected].
A complete Product Report is required for each product model or model family. Product Reports are
now more generally referred to as Radiation Safety Reports to distinguish the Radiological Health
submissions from medical device submissions. CDRH suggests that a complete report on one model of
a family be submitted, with a separate Supplemental Report for each of the other models in the family.
The Supplemental Report should respond in detail to the parts of the form where there are differences
to report, referencing the number of the affected item. Items that are unchanged will still appear in the
supplement from the original report.
When new models of a product are introduced, if the models satisfy the criteria for an established
reporting exemption or if the new models do not involve changes in radiation emission or performance
requirements, then the manufacturer need not report the models prior to introduction into commerce.
Rather, the manufacturer is only required to identify them in the annual report, or in quarterly updates
to the annual report. Quarterly updates to annual reports may be submitted using the Annual Report
software included in this application. [See 21 CFR 1002.13(c).]
All symbols, units, and unusual terms in the report must be adequately defined and consistently used.
Please use the terms as defined in Section 1040.10(b) and in the IEEE Standard Dictionary of
Electrical and Electronic Terms (IEEE Std. 1001972 and ANSI C42.1001972).
Definitions

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Definitions for Rad Health Products
Manufacturers
Manufacturer is any person or organization engaged in the business of manufacturing, assembling, or
importing of electronic products (21 CFR1000.3(n)). Manufacturers of electronic products subject to
21CFR1000-1050 must:
z

z
z
z

z

z
z
z

Design and manufacture their products to be in compliance with applicable performance
standards;
Test their products to assure compliance;
Certify compliance of their products;
Maintain test and distribution records and a file of correspondence concerning radiation safety,
safety complaints, and inquiries;
Use the published reporting forms or electronic software application to submit reports to CDRH,
including Product reports describing the manner of compliance of the product design and testing
program and Annual Reports summarizing their compliance testing;
Report accidental radiation occurrences (i.e., possible, suspected,or known exposures);
Report any radiation defects or noncompliances; and
Recall (i.e., repair, replace, or refund the purchase price of) defective or noncompliant products.

Accidental Radiation Occurrences
An accidental radiation occurrence means a single event or series of events that has/have resulted in
injurious or potentially injurious exposure of any person to electronic product radiation as a result of
the manufacturing, testing, or use of an electronic product.

Importers
Importer is any person of organization engaged in the business of importing electronic products. An
importer is considered to be a manufacturer. The requirements for Manufacturers given above also
apply to importers if the requirements have not been done by the foreign manufacturer.

United States Agent for Foreign Manufacturers
Every manufacturer of electronic products, prior to offering such product for importation into the
United States, shall designate a permanent resident of the United States as the manufacturer`s agent
upon whom service of all processes, notices, orders, decisions, and requirements may be made for and
on behalf of the manufacturer as provided in section 536(d) of the Radiation Control for Health and
Safety Act of 1968 (21U.S.C. 360mm(d)) and this section. The agent maybe an individual, a firm, or a
domestic corporation. For purposes of this section, any number of manufacturers may designate the
same agent.

From The Federal Food, Drug, and Cosmetic ActSec 536 [21 U.S.C. 360mm](d)
Designation of agent for purposes of service
It shall be the duty of every manufacturer offering an electronic product for importation into the United

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States to designate in writing an agent upon whom service of all administrative and judicial processes,
notices, orders, decisions, and requirements may be made for and on behalf of said manufacturer, and
to file such designation with the Secretary, which designation may from time to time be changed by
like writing, similarly filed. Service of all administrative and judicial processes, notices, orders,
decisions, and requirements may be made upon said manufacturer by service upon such designated
agent at his office or usual place of residence with like effect as if made personally upon said
manufacturer, and in default of such designation of such agent, service of process, notice, order,
requirement, or decision in any proceeding before the Secretary or in any judicial proceeding for
enforcement of this part or any standards prescribed pursuant to this part may be made by posting such
process, notice, order, requirement, or decision in the Office of the Secretary or in a place designated
by him by regulation.
Sec. 531 [21 U.S.C. 360hh] (1) the term ''electronic product radiation''means:
(A) any ionizing or non-ionizing electromagnetic or particulate radiation, or
(B) any sonic, infrasonic, or ultrasonic wave, which is emitted from an electronic product as the
result of the operation of an electronic circuit in such product.
Sec. 531 [21 U.S.C. 360hh](2) the term ''electronic product''means:
(A) any manufactured or assembled product which, when in operation,(i) contains or acts as part of
an electronic circuit and (ii) emits (or in the absence of effective shielding or other controls would
emit) electronic product radiation, or
(B) any manufactured or assembled article which is intended for use as a component, part, or
accessory of a product described in clause (A) and which when in operation emits (or in the absence
of effective shielding or other controls would emit) such radiation.
Burden to Industry

Paperwork Reduction Act Statement
Public reporting burden for this collection of information is estimated to average 26 hours per
response, including the time for reviewing instructions, searching existing data sources, gathering and
maintaining the data needed, completing, and reviewing the collection of information. Send comments
regarding this burden estimate or any other aspect of this collection of information, including
suggestions for reducing this burden to:
U.S. Food and Drug Administration
Center for Devices and Radiological Health
Document Mail Center - WO66-0609
10903 New Hampshire Avenue
Silver Spring, MD 20993-0002
"An agency may not conduct or sponsor, and a person is not required to respond to, a collection of
information unless it displays a currently valid OMB control number."

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Manufacturer and Report Information

Information:

This general report requests names, addresses, phone numbers, etc. for your firm, various officials of your firm, consultants
who may assist in preparing the report, parent firm (if any), importer and designated agent (for foreign firms). Some of this
information is mandatory and its absence will prevent you from completing the report submission. You can check for missing
data using the "Missing Data" report from the "Output" menu.
If you are acting as an agent or consultant for another firm who is certifying the product (or laser light show), please enter the
certifying manufacturer and list yourself as the report submitter, below.

Information:

Attention: Variance Applicants
If you are acting as an agent or consultant for, or on behalf of, or filing for, a company that will be manufacturing or producing
a Class IIIb or IV projector or laser light show or both which require an approved variance, the following explanations may
provide further clarification.
Manufacturer: This is the firm or company who is requesting the variance, will certify the product or show, and will be the
holder and owner of the variance. This is not the agent or consultant who may be filing this report or Variance request for the
manufacturer; that agent may be the submitter, identified in a later screen.
Responsible Individual: This person works for the Manufacturer and is responsible for compliance of the projector and/or
show. In the case of laser light shows, he or she may be the company president, CEO, or the laser light show head operator
or a manager who oversees the shows.
Reporting Official: This person works for the Manufacturer and is responsible for reports, recordkeeping, and submitting FDA
required documents and correspondence.

Manufacturer Responsible for Product Compliance

Note:

This is the firm that takes responsibility for certification that the product meets the performance standard. This firm develops
and maintains the quality control and testing program that is the basis for the certification of this product. Additionally, this firm
usually is the owner of the product design and manufacturing process design.

Select the Manufacturer's address from the Establishment Address book:
Establishment Information:
Establishment Name
Division Name
Home Page
Physical Location:
Address
Telephone Number
Fax Number
Mailing Location:
Address

Responsible Individual

Note:

The responsible individual is the highest level and most responsible individual affiliated with this establishment.

Select the Responsible Individual from the Contact Address book:

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Contact Information:
Contact Name
Occupation Title
Email Address
Establishment Information:
Establishment Name
Division Name
Physical Location:
Address
Telephone Number
Fax Number
Mailing Location:
Address

Manufacturer's Reporting Official

Note:

This is the person at the manufacturing facility that is knowledgeable and responsible for addressing all aspects of the testing
and quality control procedures for certification as reported to FDA in the product report. Documentation of changes intesting
and quality control procedures submitted to FDA must be signed by this individual.

Select the Reporting Official from Contact Address book:
Contact Information:
Contact Name
Occupation Title
Email Address
Establishment Information:
Establishment Name
Division Name
Physical Location:
Address
Telephone Number
Fax Number
Mailing Location:
Address

Report Submitter

Note:

The submitter maybe a consulting individual or firm providing assistance in report preparation and maintenance. All
documents prepared by the submitter must have the manufacturer's reporting official signature for authenticity of submitted

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documentation.
Select the Submitter from the Contact Address book:
Contact Information:
Contact Name
Occupation Title
Email Address
Establishment Information:
Establishment Name
Division Name
Physical Location:
Address
Telephone Number
Fax Number
Mailing Location:
Address
Comments:

Internal Reference Number:

Parent Establishment

Is there a parent establishment?

[L]

Select the Parent Establishment and Contact from the Contact Address book:
Contact Information:
Contact Name
Occupation Title
Email Address
Establishment Information:
Establishment Name
Division Name
Physical Location:
Address
Telephone Number
Fax Number
Mailing Location:

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Address

Manufacturer Designated United States Agent

Note:

Manufacturers exporting to the U.S. must designate a U.S. agent, see 21 CFR 1005.25.

Is there a United States agent that has been designated by the manufacturer?

[L]

Written Agreement

Item: 1 (could contain up to 10 items with none required)

Note:

If any of the required responses below do not apply to your designated agent, enter 'NOT APPLICABLE' or 'NA.'

Select the Designated Agent from the Contact Address book:
Contact Information:
Contact Name
Occupation Title
Email Address
Address
Establishment Name
Division Name
Address
Telephone Number
Fax Number
Attach a copy of written agreement with the designated U.S. agent:
[Multi-Line Plain Text]
File Attachment

[Single File Attachment (.pdf, .jpg, .gif, .tif, .avi, .wmv, .xpt, .xml, .dtd, .sgml, .mol, .xls, .csv, .zip)]

Importer

Item: 1 (could contain up to 10 items with none required)

Select the Importer from the Contact Address book:
Contact Information:
Contact Name
Occupation Title
Email Address

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Establishment Information:
Establishment Name
Division Name
Physical Location:
Address
Telephone Number
Fax Number
Mailing Location:
Address

Additional Manufacturing Locations

Item: 1 (could contain up to 100 items with none required)

Note:

If any of the products certified in this report are manufactured at locations other than listed in the Manufacturer Responsiblefor
Product Compliance section, then the names, addresses, and FDA registration numbers should be provided. In addition any
codes used on labels to identify a manufacturing location must be provided. Each factory location must assure all production
procedures are followed identically step by step as provided in this report.If the procedures are not the same then separate
reports should be filed.

Select the Manufacturer Address from the Establishment Address book:
Establishment Information:
Establishment Name
Division Name
Home Page
Physical Location:
Address
Telephone Number
Fax Number
Mailing Location:
Address
Comments:

Code used on identification labels:

Section: Product Data

Product and Model Identification

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Note:

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At this time we are only accepting electronic versions of reporting guides contained within this software. Other reporting
guides that are not yet electronic are available for downloading from http://www.fda.gov/cdrh/comp/eprc.html.

Product Type Reported

Report Information

Is this submission a supplement to an Annual Report submitted previously for the same reporting year?

[L]

Provide the Accession Number of the original report for which this is a supplement:
(Note: Do not enter any Device Premarket Application or Notification document number here, such as PMAs, 510(k)s, IDEs,
etc.)

Please verify that your accession number matches the report type that is being filed. The third
character of your accession number must correspond with its associated report type as shown in
the table below:
Report Type Description:

Third Character:

Initial Product Report

1

Model Change Product Report

2

Annual Report

3

Abbreviated Report

8

Variance Request

A

Laser OEM Registration and Listing Report R
Are you requesting a new variance, a renewal, extension or amendment to a previous variance?

[L]

If you are requesting a renewal, extension, or amendment, please provide the variance number that was issued by
CDRH.
Stop:

If you are requesting a new variance, renewal, extension, or amendment, you must file a Variance Request separate from this
report. To do this, open a new report (File > New) and select either "Laser Light Show Variance Request" or "Variance
Request, Other" as your Type of Submission in the Submission Information Screen. If you select "Variance Request, Other"
you must select the product for which you are requesting a variance at the end of the screen.

Special Considerations

Note:

Check all items in this section that may apply to this submission.

Noncompliances or Defects

Does this document or any of its attachments contain:
A self-declaration or notification of noncompliance or defect?

[L]

Provide an explanation:

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[Multi-Line Plain Text]

Responses to Noncompliances or Defects

Does this document or any of its attachments contain and of these responses concerning noncompliances?
A refutation of noncompliances?

[L]

A request for an exemption from notification?

[L]

Corrective action plans you may be conducting?

[L]

A description of any design changes that correct noncompliances for future production?

[L]

Provide an explanation:
[Multi-Line Plain Text]

Exemption Requests

Does this document or any of its attachments contain:
Exemption of a product for government use from a standard (1010.5)?

[L]

Exemption for products for government use from reporting and recordkeeping (1002.51)?

[L]

Special exemption of products from reporting and/or recordkeeping (1002.50)?

[L]

Request for approval of alternate labeling?

[L]

Application for alternate test procedures (1010.13)?

[L]

Provide an explanation:
[Multi-Line Plain Text]
Attach any necessary files.
[Multi-Line Plain Text]
File Attachment

[Single File Attachment (.pdf, .jpg, .gif, .tif, .avi, .wmv, .xpt, .xml, .dtd, .sgml, .mol, .xls, .csv, .zip)]

Variance Requests

Message:

Click the plus sign to list the requirements from which you are requesting a variance.

This submission includes an application for a variance from certain requirements.
Item 1
Item 2
Item 3
Provide an explanation and attach supporting files, if necessary. Click on the plus sign below to attach files.
Details

[HTML Text]

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File Attachment
Stop:

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[Multiple File Attachments (.pdf, .jpg, .gif, .tif, .avi, .wmv, .xpt, .xml, .dtd, .sgml, .mol, .xls, .csv, .zip)]
For all Variance requests, two submissions must be made to the FDA.
The electronic version should be submitted following the Packaging Files for Submission instructions located under Output in
the Menu bar, and explained in subsection 4.3 of the User Manual. If sending a CD & submittal letter, please mail to:
U.S. Food and Drug Administration
Center for Devices and Radiological Health
Attn: eSubmitter Team
Document Mail Center - WO66-0609
10903 New Hampshire Avenue
Silver Spring, MD 20993-0002
Additionally, a paper version (hard-copy) of the signed Variance request document should be submitted to:
Food and Drug Administration
Division of Dockets Management (HFA-305)
5630 Fishers Lane, Room 1061
Rockville, MD 20857

Responses to Communications from FDA

Does this document or any of its attachments contain:
A response to an inspection?

[L]

What was the date of the inspection?

[Date]

A response to a warning letter from the Food and Drug Administration (FDA)?

[L]

What was the date of the Warning Letter?

[Date]

A response to a report review inquiry from the Center for Devices and Radiological Health (CDRH) (the inquiry may have

[L]

been in the form of a letter, email, or phone call)?
What was the date of the inquiry?

[Date]

A response to any other communication from FDA?

[L]

What was the date of the communication?

[Date]

Provide an explanation:
[Multi-Line Plain Text]

Additional Information
Is there any other relevant information or additional comments that would help expedite the review of this submission? Click the plus sign below to
attach any supporting files.
File Attachment

[Multiple File Attachments (.pdf, .jpg, .gif, .tif, .avi, .wmv, .xpt, .xml, .dtd, .sgml, .mol, .xls, .csv, .zip)]

Details

[HTML Text]

Private Labeling

Is the product sold by other companies under different brand names?

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[L]

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Private Labeling-Table

Item: 1 (could contain up to 20 items with 1 required)

Give the name and address of the manufacturer:
Establishment Information:
Establishment Name
Division Name
Email Address
Address
Address
Telephone Number
Fax Number
Give the firm establishment registration number of the manufacturer listed above (if known):

Enter brand names and/or model designations in the following table by clicking on the Add button. If you prefer to attach a file, please click on the
Add button and enter the text "See File Attachment" as the first table entry.
Item 1
Item 2
Item 3
List of Brand Names and/or Model Designations
File Attachment

[Single File Attachment (.pdf, .jpg, .gif, .tif, .avi, .wmv, .xpt, .xml, .dtd, .sgml, .mol, .xls, .csv, .zip)]

Details

[HTML Text]

The Original Equipment Manufacturer (OEM) accession number (if known):

Explain how the brand names and model designations correspond with your own brand names and model designations:
[Multi-Line Plain Text]

Medical Devices
Provide the premarket 510(k), IDE, HDE, PDP, or PMA filing numbers related to this medical product, if one of these numbers has been assigned by
FDA yet.
[Multi-Line Plain Text]

If it has not been assigned yet, provide an explanation and submit it as soon as you receive such a filing number.
[Multi-Line Plain Text]

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See www.fda.gov/cdrh for more information onmedical device premarket clearance procedures.

Document Key: Specialized Response content is defined within straight brackets [ ]; Special code: [L] List of Values.

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OMB No. 0910-0025; Exp. May 31, 2010
Section: Television Data

Model Designation

Model Designation:

Specify which Product Type this TV Product Report is for.

[L]

Explain:

Specify the Product Display of the Product Type selected above.

[L]

Product Labeling and Special Information

Labels, Radiation Warnings and Instructions:

What label(s) are you providing information for?

[ ] Certification Label (21 CFR
1010.2)
[ ] Identification Label (21 CFR
1010.3(a)(l))
[ ] Date of Manufacture (21 CFR
1010.3(a)(2))
[ ] Critical Component Warning
Label (21 CFR 1020.10(~)(4))

Provide a copy of the exact text of labels that are silk-screened onto or molded into the cabinet or those for which an actual label is not available.
Include an example of the date of manufacture such as "February 1995." Identify the location of each label.
File Attachment

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Details

[HTML Text]

The place of manufacture may be expressed in code provided the manufacturer has supplied the CDRH
with the address(es) corresponding to each code. Please provide CDRH with the address(es) corresponding to each code for the attached
Identification label.
File Attachment

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Details

[HTML Text]

Engineering and Technical Information
Service Instructions, Schematics and Parts List

Service Instructions, Schematics and Parts List:

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Which of the following will you be providing?

Page 2 of 10

[ ] Service Instructions and Schematics
[ ] Complete Service Manual

Attach copies of the above documents here.
File Attachment

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Final versions of the service manual will be submitted by (MM/YYYY):

Chassis Family Power Curves and CRT Isoexposure Rate Mimit Curve (IRLC)

Chasis Family Power Curves and CRT Isoexposure Rate Limit Curve (IRLC):

Submit a copy of the CRT manufactureer's 0.5 mR/hr isoexposure rate limit curves (IRLC) for all CRT's used with the chassis family or selling
models being reported.
It must also include a graph of: (a) the worst-tolerance chassis power curve, obtained with the worst-tolerance components and the worst component
failure, and (b) the design-center chassis power curve, obtained with design-center components and the worst component failure. These two curves
(a and b) must be plotted (with an appropriate scale) on the same graph as the CRT isoexposure curve(s). Graphical plots should be necessary only
when the product employs several different CRT's or is designed to operate at several different horizontal scan frequencies or input voltages. Clearly
label each curve, including identification of the chassis and failed component.
File Attachment

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Details

[HTML Text]

Are the above mentioned CRT's registered?

[L]

Provide the EIA or other curve number for the CRT's.
Item 1
Item 2
Item 3

Special Radiation Shielding

Special Radiation Shielding:

Does this product include special shielding in addition to the inherent CRT shielding and anode cap shieldng?

[L]

Provide the description and specification for the special radiation shielding other than the anode cap. Indicate components shielded, shielding
material and thickness, shielding attenuation characteristics, and specifications.
File Attachment

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Details

[HTML Text]

Hold-down Saftety Circuits

Hold-down and Safety Circuits:

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Does the product have a hold-down or other safety circuit?

[L]

How many safety circuits does the product contain?

For each safety circuit, describe the circuit's operation accurately and concisely. Identify the high voltage, B plus, or beam current at which the circuit
operates, and whether it is intended to limit or shut down the unit if these limits are exceeded.
File Attachment

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Details

[HTML Text]

Engineering Analysis

Note:

This engineering analysis is used to determine whether a given product design has a sufficient margin of safety with respect
to the CRT x-radiation isoexposure rate limit curve, and thus with respect to the 0.5 mRlhr x-radiation emission limit. The data
submitted in Attachments J-1 through J-6 are important in establishing that the manufacturer has identified the proper test
conditions for each television chassis and is conveying to CDRH the margin of x-radiation safety of the chassis design. In
Attachment J-1 through 5-6, CDRH requires an engineering analysis of the following:
1. Worst-Tolerance Chassis. A chassis fitted with the worst-tolerance components.
2. Design-Center Chassis. A chassis with design or nominal value components. A pre-production television
product can be used as a design-center chassis.
3. Worst-Comvonent Failure. That single component failure which is determined, by the engineering analysis, to be most likely
to cause the greatest increase in x-radiation emission. Such analysis must, of course, be confirmed by subsequent
measurements.
4. Phase 111 Test Conditions. Those conditions at which the potential to emit x-radiation is maximized. This includes the
Worst-Component Failure and adjustment of all controls and input voltage to the point or region of the power curve at which xradiation is maximized, i.e. the point at which the power curve most closely approaches or most exceeds the IRLC.

Component Failure Data Sheets (Tables J1-J6)

Item: 1 (could contain up to 20 items with 1 required)

Worst-Tolerance and Design-Center Chassis:

Was a worst-tolerance chassis used?

[L]

Provide justification.
Details

[HTML Text]

File Attachment

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CRT Type Number:

TEPAC Number:

Choose the circuit functional area for which there is a failure consideration.

[L]

Identify the "other" area not covered above.

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Define the component for which there is a failure consideration.
Explain the failure.
Input Voltage:
Message:

-

kV

-

uA

Message:

-

kV

-

uA

Message:

-

kV

-

uA

Message:

-

kV

-

uA

Message:

-

kV

-

uA

Minimum Beam Current:

Intermediate Beam Current 1

Intermediate Beam Current 2

Intermediate Beam Current 3:

Maximum Beam Current:

Maximum Radiation Measured (mR/hr):
Design value (provide the unit of measurement. Ex: 5pf):
Tolerance (Ex: +/- 5%):
Worst tolerance used (include unit of mearurement):
Actual value used (include unit of mearurement):
User control adjustments (provide the unit of measurement. Ex: 5pf):
Service control adjustments (provide the unit of measurement):

Provide any additional necessary information.
Details

[HTML Text]

File Attachment

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Section: Quality Control

Quality Control and Testing

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Note:

Page 5 of 10

In order to ensure that critical components affecting the radiation safety remain within specified tolerance limits, components
should be sampled to check appropriate parameters. These components can be checked by the television manufacturer or by
the component vendor. Incoming test procedures or test data provided by the component suppliers must be sufficient to
satisfy the television manufacturer that the components meet design specifications. Remember, vou, not the component
manufacturers, are responsible for the compliance of your product.

Critical Component Incoming Inspection

Item: 1 (could contain up to 10 items with 1 required)

Indicate the critical component:

[L]

Describe.

Is incoming testing performed?

[L]

Provide test data or certification required from the component or material vendor or other methods used to assure conformance of critical
components to engineering specifications.
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Details

[HTML Text]

What parameters are measured?
Details

[HTML Text]

File Attachment

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Provide the sampling plan.
File Attachment

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Details

[HTML Text]

Provide the rejection criteria.
File Attachment

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Details

[HTML Text]

Provide the corrective action upon rejection.
File Attachment

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Details

[HTML Text]

Production Inspection and Testing
Shielding

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Shielding:

Is shielding installed?

[L]

Percentage of production tested or checked:

How is the shielding tested or checked?
File Attachment

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Details

[HTML Text]

High Voltage Circuit

High Voltage Circuit:

Specify which type of circuit this product contains

[L]

Define the type:
Has this circuit been tested on a 100% basis?

[L]

Provide an explanation for the deviation of 100% testing
Details

[HTML Text]

File Attachment

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Percentage of production tested or checked:

How has the circuit been tested or checked?
File Attachment

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Details

[HTML Text]

Sealed Controls

Item: 1 (could contain up to 10 items with 1 required)

Do you have any sealed controls?

[L]

How many sealed controls do you have?
Identify the control which is sealed:

[L]

Provide the unique identifier for the control (ex: VR208, B+).

What is the sealing method and materials used?
File Attachment

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Details

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[HTML Text]

Percentage of production tested or checked:

How has the seal been tested or checked?
File Attachment

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Details

[HTML Text]

Provide information for production line quality control and testing of shielding and circuits that may affect radiation characteristics.
File Attachment

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Details

[HTML Text]

Sampling Plan and Rejection Procedures

Sampling Plan and Rejection Procedures:

This manufacturer/program is related to:

[L]

Is this program applicable to all production plants?

[L]

Explain and identify programs to applicable production plants in an attachment.
File Attachment

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Details

[HTML Text]

What are the minimum number of units sampled from each production line each day (or shift)?
Samples for x-radiation testing are taken from (check all that apply):
[
[
[
[

] Each lot
] Each selling model being manufactured
] A selling model representative of each chassisICRT-size combination within a chassis family
] None of the above

Explain (may include attachment):
Details

[HTML Text]

File Attachment

[Single File Attachment (.pdf, .jpg, .gif, .tif, .avi, .wmv, .xpt, .xml, .dtd, .sgml, .mol, .xls, .csv, .zip)]

Provide the unit rejection limit (mR/hr).

What is the action taken if the unit rejection limit is exceeded?
Details

[HTML Text]

File Attachment

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Provide the lot rejection limit (mR/hr).

What action is taken if the lot rejection limit is exceeded?
File Attachment

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Details

[HTML Text]

X-Radiation Testing of Production Sets

X-Radiation Testing of Production Sets:

Provide detailed step-by-step procedures for production x-radiation testing.
File Attachment

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Details

[HTML Text]

Do the production test procedures employ a critical component failure or simulation that is different from the worst component failure

[L]

determined for the engineering analysis?

Provide information regarding alternate failure selection and justification.
File Attachment

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Details

[HTML Text]

X-Radiation Testing Instruments

Note:

The standard method for detecting x-radiation from TV products is to use a large-area, fast-response, qualitative survey
instrument (such as the Johnson TVX-1 or 1B) for locating areas of radiation emission and approximating emission levels. A
precisely calibrated instrument (such as the Victoreen 440 RFIC or D) with the proper performance specifications (21 CFR
1020.10(~)(2)) should then be used for quantitative results. The CDFW does not endorse these specific instruments, but
rather, uses them as typical examples. Instruments other than those described here must be identified in Item 6.15 of the
guide and fully described in Attachment L. The maufacturer must assure CDFW that they have a proper compliance radiation
instrument because it must be specifically designed to measure low energy x-rays and meet the measurement requirements
of the Federal Performance Standard for Television Receivers. 21 CFR 1020.1 O(c)(2).
The quantitative x-radiation survey meter must be appropriate for measuring low energy x-rays down to 20 keV, which is the
approximate energy level that may be emitted by television products. If not, large correction factors will have to be applied to
compensate for the instrument's inability to respond accurately at the low energy level. It is also important that the quantitative
survey meter comply with the cross-sectional area requirements specified in the Federal Performance Standard for Television
Receivers, 21 CFR 1020.10(~)(2), as follows:
"compliance with the erposilre rate limit defined in paragraph (c)(l) of this section shall be determined by measurements made
with an instrument, the radiation sensitive volume of which shall have a cross section parallel to the external surface of the
receiver with an area of ten (10) square centimeters and no dimensions larger than five (5) centimeters." Measurements with
instruments having other areas must be corrected for spatial non-uniformity of the radiation field to obtain the exposure rate
averaged over a ten square centimeter area. The quantitative survey instrument must also be able to operate properly in the
vicinity of electronics equipment which may have large electrostatic, magnetic, andlor electromagnetic (RF) fields associated
with it. The instrument must also have the ability to be checked daily using some check source and a record of this check
should be made and kept. The quantitative survey instrument must be calibrated at least annually by exposure to an x-ray
field having an exposure rate and energy representative of those to be measured.
The Victoreen Models 440 RF/C and D Radiation Exposure Rate Survey Meters have been specifically designed to measure
low-intensity gamma or x-radiation fields and to meet the measurement requirements of the Federal Performance Standard
for Television Receivers, specifically 21 CFR 1020.10(~)(2). Response to gamma radiation over the energy range of 6 keV to
1.2 MeV is achievable with field intensities as low as 0.1 mR/hr. The upper limit of measurable exposure rate is 100 mRlhr.
This instrument is valuable for x-ray leakage detection, especially in the vicinity of electronics equipment which may have
large electrostatic, magnetic, and/or electromagnetic (RF) fields associated with it. The 440 RFIC and D are entirely
nonresponsive to such fields and respond only to ionizing radiation.
Proper operation of the quantitative measuring instrument, e.g., the Victoreen Model 440 RFIC, should be checked daily with

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its built-in check source prior to use and a record of this check should be made and kept. The instrument must be calibrated
on an annual basis by a qualified laboratory. A certificate of calibration should be obtained from the laboratory and the
instrument should be labeled to indicate the dates of last calibration and next scheduled calibration.
William B. Johnson TVX-1 or TVX-IB Survey Meter (Qualitative) The TVX-I and TVX-1B survey meters detect radiation
including x-radiation, that may emanate from television products. They are sensitive to x-rays in the energy and intensity
ranges encountered in television testing. The meters are portable, easy to operate, and particularly adaptable for field use.
They are based on an original design by Stoms and Kuerze of the United States Public Health Service.
The TVX-1 and TVX-1B survey meters consist of six Geiger-Mueller tubes spaced equidistantly in an array to provide a
search area of 18 x 4 inches. Only the tube that reads the highest amount of radiation will activate the meter. On the TVX-1,
once radiation has been discovered, a pushbutton will energize a search tube so that the source may be pinpointed.
Sensitivity of the TVX-I extends to below 0.1 mRlhr. On the TVX-IB a light will show which tube is reading the highest amount
of radiation.
The CST-1 or CST-2 is a check source for the TVX-1 and TVX-1B survey meters. They consist of a sealed radioisotope
source (approximately 10 microcuries of cadmium-109) affixed inside a plastic tube. This permits positioning over a detector
tube during the periodic check.
The TVX-I and TVX-1B should be checked daily for proper operation prior to use, using the check source. Each tube must be
checked individually. A record of these daily checks should be made. A more precise and carefully controlled periodic check
of response should be conducted every 30 to 90 days and recorded. The instrument should be labeled to indicate the dates of
last "calibration" and next scheduled calibration. All instruments used in the x-radiation testing program must be controlled to
assure that these calibrations are conducted as scheduled.

Qualitative X-Radiation Survey Meter(s)

Item: 1 (could contain up to 10 items with 1 required)

Model name:
Model number:
Date of purchase (mm/yyyy):
Is an operational check performed on the qualitiative x-radiation survey meter prior to its use?

[L]

This meter has been calibrated by (name of lab):

How often are the meters calibrated?

Provide the date of the last calibration.
Provide the calibration certificate for the meter showing the current calibration.
File Attachment

[Single File Attachment (.pdf, .jpg, .gif, .tif, .avi, .wmv, .xpt, .xml, .dtd, .sgml, .mol, .xls, .csv, .zip)]

Quantitative X-Radiation Survey Meter(s)

Item: 1 (could contain up to 10 items with 1 required)

Model name:
Model number:
Date of purchase (mm/yyyy):

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Is an operational check performed on the qualitiative x-radiation survey meter prior to its use?

Page 10 of 10

[L]

This meter has been calibrated by (name of lab):

How often are the meters calibrated?

Provide the date of the last calibration.
Provide the calibration certificate for the meter showing the current calibration.
File Attachment

[Single File Attachment (.pdf, .jpg, .gif, .tif, .avi, .wmv, .xpt, .xml, .dtd, .sgml, .mol, .xls, .csv, .zip)]

Other Survey Meter(s)

AC/DC Input Voltmeter

-

Model name:

-

Model number:

-

Name of Instrument Manufacturer:

-

How often is the meter calibrated?

Beam Current Ammeater

-

Model name:

-

Model number:

-

Name of Instrument Manufacturer:

-

How often is the meter calibrated?

High Voltage Meter

-

Model name:

-

Model number:

-

Name of Instrument Manufacturer:

-

How often is the meter calibrated?

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