Report of inspections Required by Airworthiness Directives, Part 39

Report of Inspections Required by Airworthiness Directives, Part 39

2010-09-11

Report of inspections Required by Airworthiness Directives, Part 39

OMB: 2120-0056

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[Federal Register: May 4, 2010 (Volume 75, Number 85)]
[Rules and Regulations]
[Page 23568-23571]
From the Federal Register Online via GPO Access [wais.access.gpo.gov]
[DOCID:fr04my10-3]
––––––––––––––––––––––––––––––––––
DEPARTMENT OF TRANSPORTATION
Federal Aviation Administration
14 CFR Part 39
[Docket No. FAA-2009-1250; Directorate Identifier 2008-NM-169-AD; Amendment 39-16276;
AD 2010-09-11]
RIN 2120-AA64
Airworthiness Directives; BAE Systems (Operations) Limited Model BAe 146-100A, -200A, and
-300A Series Airplanes, and Model Avro 146-RJ70A, 146-RJ85A, and 146-RJ100A Airplanes
AGENCY: Federal Aviation Administration (FAA), Department of Transportation (DOT).
ACTION: Final rule.
––––––––––––––––––––––––––––––––––
SUMMARY: We are superseding an existing airworthiness directive (AD) for the products listed
above. This AD results from mandatory continuing airworthiness information (MCAI) originated by
an aviation authority of another country to identify and correct an unsafe condition on an aviation
product. The MCAI describes the unsafe condition as:
In 1991, the UK Civil Aviation Authority (CAA) issued AD 015-08-91 [which
corresponds to FAA AD 93-01-11], requiring the accomplishment of inspections of,
and in case of crack findings, corrective actions on, the wing top skin at rib '0' of premodification HCM00851C BAe 146 series aircraft in accordance with British
Aerospace Service Bulletin (SB) 57-41 dated 26 July 1991. Recently, BAE Systems
(Operations) Ltd has determined that a revised inspection programme for the wing top
skin and joint strap at rib '0' on all BAe 146 and AVRO 146-RJ aircraft is necessary to
assure the continued structural integrity of this area. Cracking of the wing centre
section top skin, if undetected, could lead to structural failure and consequent loss of
the aircraft.
*
*
*
*
*
We are issuing this AD to require actions to correct the unsafe condition on these products.
DATES: This AD becomes effective June 8, 2010.
The Director of the Federal Register approved the incorporation by reference of a certain
publication listed in this AD as of June 8, 2010.
On March 2, 1993 (58 FR 6081, January 26, 1993), the Director of the Federal Register approved
the incorporation by reference of a certain other publication listed in this AD.
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ADDRESSES: You may examine the AD docket on the Internet at http://www.regulations.gov or in
person at the U.S. Department of Transportation, Docket Operations, M-30, West Building Ground
Floor, Room W12-140, 1200 New Jersey Avenue SE., Washington, DC.
FOR FURTHER INFORMATION CONTACT: Todd Thompson, Aerospace Engineer,
International Branch, ANM-116, Transport Airplane Directorate, FAA, 1601 Lind Avenue, SW.,
Renton, Washington 98057-3356; telephone (425) 227-1175; fax (425) 227-1149.
SUPPLEMENTARY INFORMATION:
Discussion
We issued a notice of proposed rulemaking (NPRM) to amend 14 CFR part 39 to include an AD
that would apply to the specified products. That NPRM was published in the Federal Register on
January 12, 2010 (75 FR 1563), and proposed to supersede AD 93-01-11, Amendment 39-8465 (58
FR 6081, January 26, 1993). That NPRM proposed to correct an unsafe condition for the specified
products. The MCAI states:
In 1991, the UK Civil Aviation Authority (CAA) issued AD 015-08-91 [which
corresponds to FAA AD 93-01-11], requiring the accomplishment of inspections of,
and in case of crack findings, corrective actions on, the wing top skin at rib '0' of premodification HCM00851C BAe 146 series aircraft in accordance with British
Aerospace Service Bulletin (SB) 57-41 dated 26 July 1991. Recently, BAE Systems
(Operations) Ltd has determined that a revised inspection programme for the wing top
skin and joint strap at rib '0' on all BAe 146 and AVRO 146-RJ aircraft is necessary to
assure the continued structural integrity of this area. Cracking of the wing centre
section top skin, if undetected, could lead to structural failure and consequent loss of
the aircraft.
For the reasons described above, this new EASA [European Aviation Safety Agency]
AD supersedes UK CAA AD 015-08-91 and requires repetitive high-frequency eddy
current (HFEC), radiographic, ultrasonic, and detailed visual inspections [for cracking
and corrosion] of the wing top skin and joint strap at rib '0', the reporting of all
inspection results to BAE Systems and, in case of findings, the accomplishment of
corrective actions.
The corrective actions include repairing cracking and corrosion, and contacting BAE Systems
(Operations) Limited for repair instructions and doing the repair. You may obtain further information
by examining the MCAI in the AD docket.
Comments
We gave the public the opportunity to participate in developing this AD. We received no
comments on the NPRM or on the determination of the cost to the public.
Conclusion
We reviewed the available data and determined that air safety and the public interest require
adopting the AD as proposed.

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Differences Between This AD and the MCAI or Service Information
We have reviewed the MCAI and related service information and, in general, agree with their
substance. But we might have found it necessary to use different words from those in the MCAI to
ensure the AD is clear for U.S. operators and is enforceable. In making these changes, we do not
intend to differ substantively from the information provided in the MCAI and related service
information.
We might also have required different actions in this AD from those in the MCAI in order to
follow our FAA policies. Any such differences are highlighted in a NOTE within the AD.
Explanation of Change to Costs of Compliance
After the NPRM was issued, we reviewed the figures we have used over the past several years to
calculate AD costs to operators. To account for various inflationary costs in the airline industry, we
find it necessary to increase the labor rate used in these calculations from $80 per work hour to $85
per work hour. The cost impact information, below, reflects this increase in the specified hourly labor
rate.
Costs of Compliance
We estimate that this AD will affect about 1 product of U.S. registry.
The actions that are required by AD 93-01-11 and retained in this AD take about 4 work-hours
per product, at an average labor rate of $85 per work hour. Based on these figures, the estimated cost
of the currently required actions is $340 per product.
We estimate that it will take about 4 work-hours per product to comply with the new basic
requirements of this AD. The average labor rate is $85 per work-hour. Based on these figures, we
estimate the cost of this AD to the U.S. operators to be $340.
Authority for This Rulemaking
Title 49 of the United States Code specifies the FAA's authority to issue rules on aviation safety.
Subtitle I, section 106, describes the authority of the FAA Administrator. ''Subtitle VII: Aviation
Programs,'' describes in more detail the scope of the Agency's authority.
We are issuing this rulemaking under the authority described in ''Subtitle VII, Part A, Subpart III,
Section 44701: General requirements.'' Under that section, Congress charges the FAA with promoting
safe flight of civil aircraft in air commerce by prescribing regulations for practices, methods, and
procedures the Administrator finds necessary for safety in air commerce. This regulation is within the
scope of that authority because it addresses an unsafe condition that is likely to exist or develop on
products identified in this rulemaking action.
Regulatory Findings
We determined that this AD will not have federalism implications under Executive Order 13132.
This AD will not have a substantial direct effect on the States, on the relationship between the
national government and the States, or on the distribution of power and responsibilities among the
various levels of government.
For the reasons discussed above, I certify this AD:
1. Is not a ''significant regulatory action'' under Executive Order 12866;
2. Is not a ''significant rule'' under the DOT Regulatory Policies and Procedures (44 FR 11034,
February 26, 1979); and
3. Will not have a significant economic impact, positive or negative, on a substantial number of
small entities under the criteria of the Regulatory Flexibility Act.
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We prepared a regulatory evaluation of the estimated costs to comply with this AD and placed it
in the AD docket.
Examining the AD Docket
You may examine the AD docket on the Internet at http://www.regulations.gov; or in person at
the Docket Operations office between 9 a.m. and 5 p.m., Monday through Friday, except Federal
holidays. The AD docket contains the NPRM, the regulatory evaluation, any comments received, and
other information. The street address for the Docket Operations office (telephone (800) 647-5527) is
in the ADDRESSES section. Comments will be available in the AD docket shortly after receipt.
List of Subjects in 14 CFR Part 39
Air transportation, Aircraft, Aviation safety, Incorporation by reference, Safety.
Adoption of the Amendment
Accordingly, under the authority delegated to me by the Administrator, the FAA amends 14 CFR part
39 as follows:
PART 39–AIRWORTHINESS DIRECTIVES
1. The authority citation for part 39 continues to read as follows:
Authority: 49 U.S.C. 106(g), 40113, 44701.
§ 39.13 [Amended]
2. The FAA amends § 39.13 by removing Amendment 39-8465 (58 FR 6081, January 26, 1993) and
adding the following new AD:

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AIRWORTHINESS DIRECTIVE
FAA
Aviation Safety

www.faa.gov/aircraft/safety/alerts/
www.gpoaccess.gov/fr/advanced.html

2010-09-11 BAE Systems (Operations) Limited: Amendment 39-16276. Docket No. FAA-20091250; Directorate Identifier 2008-NM-169-AD.
Effective Date
(a) This airworthiness directive (AD) becomes effective June 8, 2010.
Affected ADs
(b) The AD supersedes AD 93-01-11, Amendment 39-8465.
Applicability
(c) This AD applies to all BAE SYSTEMS (Operations) Limited Model BAe 146-100A, -200A,
and -300A series airplanes, and Model Avro 146-RJ70A, 146-RJ85A, and 146-RJ100A airplanes;
certificated in any category.
Subject
(d) Air Transport Association (ATA) of America Code 57: Wings.
Reason
(e) The mandatory continuing airworthiness information (MCAI) states:
In 1991, the UK Civil Aviation Authority (CAA) issued AD 015-08-91 [which
corresponds to FAA AD 93-01-11], requiring the accomplishment of inspections of,
and in case of crack findings, corrective actions on, the wing top skin at rib '0' of premodification HCM00851C BAe 146 series aircraft in accordance with British
Aerospace Service Bulletin (SB) 57-41 dated 26 July 1991. Recently, BAE Systems
(Operations) Ltd has determined that a revised inspection programme for the wing top
skin and joint strap at rib '0' on all BAe 146 and AVRO 146-RJ aircraft is necessary to
assure the continued structural integrity of this area. Cracking of the wing centre
section top skin, if undetected, could lead to structural failure and consequent loss of
the aircraft.
For the reasons described above, this new EASA [European Aviation Safety Agency]
AD supersedes UK CAA AD 015-08-91 and requires repetitive high-frequency eddy
current (HFEC), radiographic, ultrasonic, and detailed visual inspections [for cracking
and corrosion] of the wing top skin and joint strap at rib '0', the reporting of all
inspection results to BAE Systems and, in case of findings, the accomplishment of
corrective actions.

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The corrective actions include repairing cracking and corrosion, and contacting BAE Systems
(Operations) Limited for repair instructions and doing the repair.
Restatement of Requirements of AD 93-01-11, With No Changes
(f) Unless already done, for Model BAe 146-100A, -200A, and -300A series airplanes: Prior to
the accumulation of 24,000 landings, or within 60 days after March 2, 1993 (the effective date of AD
93-01-11), whichever occurs later: Perform an X-ray inspection to detect fatigue cracks in the left and
right wing upper skins, joint straps, and stringers in the vicinity of rib ''0,'' in accordance with British
Aerospace Inspection Service Bulletin 57-41, dated July 26, 1991. Doing the inspection required by
paragraph (g)(1) of this AD terminates the inspection required by this paragraph.
(1) If cracks are found, prior to further flight, repair in accordance with a method approved by
the Manager, Standardization Branch, ANM-113, Transport Airplane Directorate, FAA; or the
Manager, International Branch, ANM-116, Transport Airplane Directorate, FAA. As of the effective
date of this AD, repair in accordance with a method approved by the Manager, International Branch,
ANM-116, Transport Airplane Directorate, FAA. Thereafter, repeat the inspection required by
paragraph (f) of this AD at intervals not to exceed 9,000 landings, in accordance with British
Aerospace Inspection Service Bulletin 57-41, dated July 26, 1991, until the initial inspection required
by paragraph (g)(1) of this AD is accomplished.
(2) If no cracks are found, repeat the inspection required by paragraph (f) of this AD at intervals
not to exceed 9,000 landings, in accordance with British Aerospace Inspection Service Bulletin 5741, dated July 26, 1991, until the initial inspection required by paragraph (g)(1) of this AD is
accomplished.
New Requirements of This AD
(g) Unless already done, do the following actions.
Note 1: The instructions of BAE Systems (Operations) Limited Inspection Service Bulletin
ISB.57-070, dated October 15, 2007, which is the subject of this AD, are divided into two parts;
consequently, the statement in paragraph 1.C. of BAE Systems (Operations) Limited Inspection
Service Bulletin ISB.57-070, dated October 15, 2007, that there are three parts is incorrect and can be
disregarded.
(1) At the applicable compliance time specified in paragraph (g)(1)(i) or (g)(1)(ii) of this AD: Do
an HFEC inspection of the front and rear spar flanges, a detailed visual inspection of the stringers,
and a detailed visual inspection of the stringer crown fittings, all at the rib ''0'' joint strap, for cracking
and corrosion, and do all applicable corrective actions, in accordance with ''Part 1'' of paragraph 2.C.,
''Inspection,'' of BAE Systems (Operations) Limited Inspection Service Bulletin ISB.57-070, dated
October 15, 2007. Repeat the inspections thereafter at intervals not to exceed 4,000 flight cycles. Do
all applicable corrective actions before further flight. Accomplishment of these initial inspections
terminates the inspections required by paragraphs (f), (f)(1), and (f)(2) of this AD.
(i) For airplanes on which an inspection was not done in accordance with Supplemental
Structural Inspection (SSI) 57-10-101 (MPD 571001-DVI-10000-1) as of the effective date of this
AD: Prior to the accumulation of 20,000 total flight cycles, or within 4,000 flight cycles after the
effective date of this AD, whichever occurs later.
(ii) For airplanes on which an inspection was done in accordance with SSI 57-10-101 (MPD
571001-DVI-10000-1) as of the effective date of this AD: Within 3,000 flight cycles after the
effective date of this AD.
(2) At the applicable compliance time specified in paragraph (g)(2)(i) or (g)(2)(ii) of this AD: Do
detailed visual and HFEC inspections to detect cracking and corrosion of the rib ''0'' strap, a
radiographic inspection of the rib ''0'' joint, and an ultrasonic inspection of the skin at the rib ''0'' joint
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strap, and do all applicable corrective actions, in accordance with ''PART 2'' of paragraph 2.C.
''Inspection'' of BAE Systems (Operations) Limited Inspection Service Bulletin ISB.57-070, dated
October 15, 2007. Do all applicable corrective actions before further flight. Repeat the inspections
thereafter at intervals not to exceed 4,000 flight cycles.
(i) For airplanes on which an inspection was not done in accordance with SSI 57-10-102 and 5710-102A (MPD 571002-SDI-10000-1 and 571002-SDI-10000-2) as of the effective date of this AD:
Before the accumulation of 24,000 total flight cycles, or within 4,000 flight cycles after the effective
date of this AD, whichever occurs later.
(ii) For airplanes on which an inspection was done in accordance with SSI 57-10-102 or 57-10102A (MPD 571002-SDI-10000-1 or 571002-SDI-10000-2) as of the effective date of this AD:
Within 3,000 flight cycles after the effective date of this AD.
(3) Submit a report of the findings (both positive and negative) of the initial inspections required
by paragraphs (g)(1) and (g)(2) of this AD to BAE Systems (Operations) Limited, at the applicable
time specified in paragraph (g)(3)(i) or (g)(3)(ii) of this AD. The report must include the inspection
results, a description of any discrepancies found, the airplane serial number, and the number of
landings and flight hours on the airplane. Send reports to Customer Liaison, Customer Support
(Building 37), BAE SYSTEMS (Operations) Limited, Prestwick International Airport, Ayrshire,
KA9 2RW, Scotland; fax +44 (0) 1292 675432; e-mail [email protected].
(i) If the inspection was done on or after the effective date of this AD: Submit the report within
30 days after the inspection.
(ii) If the inspection was done before the effective date of this AD: Submit the report within 30
days after the effective date of this AD.
(4) Accomplishment of any repair does not constitute terminating action for the inspection
requirements of this AD.
FAA AD Differences
Note 2: This AD differs from the MCAI and/or service information as follows: No differences.
Other FAA AD Provisions
(h) The following provisions also apply to this AD:
(1) Alternative Methods of Compliance (AMOCs): The Manager, International Branch, ANM116, FAA, has the authority to approve AMOCs for this AD, if requested using the procedures found
in 14 CFR 39.19. Send information to ATTN: Todd Thompson, Aerospace Engineer, International
Branch, ANM-116, Transport Airplane Directorate, FAA, 1601 Lind Avenue, SW., Renton,
Washington 98057-3356; telephone (425) 227-1175; fax (425) 227-1149. Before using any approved
AMOC on any airplane to which the AMOC applies, notify your principal maintenance inspector
(PMI) or principal avionics inspector (PAI), as appropriate, or lacking a principal inspector, your
local Flight Standards District Office. The AMOC approval letter must specifically reference this
AD.
(2) Airworthy Product: For any requirement in this AD to obtain corrective actions from a
manufacturer or other source, use these actions if they are FAA-approved. Corrective actions are
considered FAA-approved if they are approved by the State of Design Authority (or their delegated
agent). You are required to assure the product is airworthy before it is returned to service.
(3) Reporting Requirements: For any reporting requirement in this AD, under the provisions of
the Paperwork Reduction Act (44 U.S.C. 3501 et seq.), the Office of Management and Budget
(OMB) has approved the information collection requirements and has assigned OMB Control
Number 2120-0056.

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Related Information
(i) Refer to MCAI European Aviation Safety Agency (EASA) Airworthiness Directive 20080168, dated September 2, 2008; British Aerospace Inspection Service Bulletin 57-41, dated July 26,
1991; and BAE Systems (Operations) Limited Inspection Service Bulletin ISB.57-070, dated October
15, 2007; for related information.
Material Incorporated by Reference
(j) You must use British Aerospace Inspection Service Bulletin 57-41, dated July 26, 1991; and
BAE Systems (Operations) Limited Inspection Service Bulletin ISB.57-070, dated October 15, 2007;
as applicable; to do the actions required by this AD, unless the AD specifies otherwise.
(1) The Director of the Federal Register approved the incorporation by reference of BAE
Systems (Operations) Limited Inspection Service Bulletin ISB.57-070, dated October 15, 2007, under
5 U.S.C. 552(a) and 1 CFR part 51.
(2) The Director of the Federal Register previously approved the incorporation by reference of
British Aerospace Inspection Service Bulletin 57-41, dated July 26, 1991, on March 2, 1993 (58 FR
6081, January 26, 1993).
(3) For service information identified in this AD, contact BAE Systems Regional Aircraft, 13850
McLearen Road, Herndon, Virginia 20171; telephone 703-736-1080; e-mail raebusiness@
baesystems.com; Internet http://www.baesystems.com/Businesses/RegionalAircraft/index.htm.
(4) You may review copies of the service information at the FAA, Transport Airplane
Directorate, 1601 Lind Avenue SW., Renton, Washington. For information on the availability of this
material at the FAA, call 425-227-1221.
(5) You may also review copies of the service information that is incorporated by reference at the
National Archives and Records Administration (NARA). For information on the availability of this
material at NARA, call 202-741-6030, or go to: http://www.archives.gov/federal_register/code_of_
federal_regulations/ibr_locations.html.
Issued in Renton, Washington on April 22, 2010.
Jeffrey E. Duven,
Acting Manager, Transport Airplane Directorate,
Aircraft Certification Service.

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