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Safety Appliance Concern Recommendation Report; Safety Appliance Standards Guidance Checklist Forms

OMB: 2130-0565

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SUPPORTING JUSTIFICATION

Safety Appliance Concern Recommendation Report; Guidance Checklist Forms (FRA Form 6180.4(a)-(q))

OMB No. 2130-0565


Summary of Submission


    • This submission is a request for a revision to the previous approval granted by OMB which expires on March 31, 2011.

    • The earlier revised submission is being updated to reflect new information that two forms previously approved by OMB in the last submission – Form FRA F 6180.4n and Form FRA F 6180.4o – are no longer being used by FRA and State inspectors because they have become obsolete as a result of the development of an APTA Passenger Car Rulemaking/APTA checklist (forms granted special approval by FRA) that are now only used by FRA Federal inspectors during performance of their routine inspection duties.


    • The total number of burden hours requested for this submission is 162 hours.


    • The total number of burden hours previously approved was 182 hours.


    • Adjustments reduced the burden by a total of 14 hours.


    • Program changes reduced the burden by six (6) hours.


    • Total number of responses is 162.


    • **The answer to question number 12 itemizes the hourly burden associated with each requirement of this rule (See pp. 6-10)


    • ****Note: FRA is in the process of converting Form FRA F 6180.4p and Form FRA F 6180.4q into a PFF fillable format and will transmit these two forms to OMB as soon as they are completed.


1. Circumstances that make collection of the information necessary.


Background


FRA Federal and State inspectors monitor the safety of railroads in the United States, including freight, passenger, and commuter rail operations. The American railroad industry is a large and complex one. To accommodate this magnitude and complexity, FRA employs inspectors in five separate disciplines of expertise (Hazardous Materials, Motive Power & Equipment, Operating Practices, Signal & Train Control, and Track) throughout its eight regions nationwide. These inspector resources are very limited, and are supplemented by inspectors employed by states that choose to participate in FRA’s inspection program. Currently, there are approximately 130 Federal and State inspectors who handle Motive, Power, and Equipment (MP&E) safety issues and who inspect newly built freight cars. FRA estimates that it is able to monitor less than two-tenths of one percent of the safety-sensitive activity that occurs in the railroad industry (even with the additional state inspector resources).


There are approximately 10 freight car manufacturers, plus another five railroads/one-time contractors/sub-contractors that engage in freight car construction. Each year, there are approximately 30 to 50 different types of freight cars built by these manufacturers. Each type of car must be inspected for compliance with Federal safety regulations (49 CFR Part 231). The larger freight car builders and railroads normally request sample car inspections by FRA to determine that these new cars are in compliance with Federal requirements. After carefully reviewing its field inspectors’ work, FRA recently has found that newly constructed freight cars are not meeting these safety appliance standards. FRA discovered that the various types of cars being built by rail equipment manufacturers, railroads, and other contractors/sub-contractors had defects and deficiencies. Moreover, these defects and deficiencies were missed primarily due to inconsistent inspections and misinterpretation of Federal safety regulations by MP&E inspectors. FRA realized that, unless these defects and deficiencies could be eliminated in a systematic way, there would be great risk for increased accidents/incidents in the everyday rail environment, as well as a corresponding increase in casualties (severe injuries and perhaps fatalities) to railroad employees and property damage.


In an ongoing effort to conduct more thorough and more effective inspections of newly built railroad freight equipment (cars) and to further enhance safe rail operations, FRA has developed a safety concern recommendation report form, and a group of safety appliance standards guidance checklist forms that serve to facilitate railroad, rail car owner, and rail equipment manufacturer compliance with agency railroad safety appliance standards regulations. In one of its Sample Car Training Program classes, FRA provided drafts of these new forms to approximately 18 inspectors. FRA found these forms filled a great need, and served to cut down on the very common problem of misinterpretation of Part 231 regulations. The Association of American Railroads (AAR), the Railway Products Institute (RPI), and the American Railway Car Builders Institute (ARCI) have repeatedly encouraged FRA to enhance and accelerate the courtesy sample car inspections provided by the agency.


In sum, FRA has introduced and now utilized these new forms nationwide so that FRA and State Motive, Power, and Equipment (MP&E) inspectors have an immediate, visual method to ensure that different types of newly constructed freight cars conform/are compliant with all requirements of the relevant section of Part 231.


2. How, by whom, and for what purpose the information is to be used.


The information collected is used by FRA and State Motive, Power, and Equipment inspectors (MP&E) to conduct more thorough and more effective sample car inspections of the various types of new rail freight cars constructed at manufacturing facilities. Also, the new forms are used to transmit vital information to freight car builders, owners, and railroads when exceptions are taken or to provide clarity to these organizations that certain freight equipment meets or does not meet the requirements spelled out in Part 231.


In particular, Form FRA F 6180.4a is used by State inspectors to identify systemic railroad concerns regarding safety equipment and fleet design deficiencies. It allows FRA and State field inspectors to gain compliance with the safety requirements of Part 231 without taking equipment (freight cars) out of service and thereby disrupting rail operations. Forms FRA F 6180.4(b)-(m) are used in conjunction with Form FRA F 6180.4, Special Inspection of Safety Appliance Equipment. They are used as guidance checklists to determine – in an efficient and thorough way – whether newly built sample cars meet the requirements of Part 231. These forms assist FRA and State MP& E field inspectors to ensure that each required part of the Safety Appliance Standards (contained in Part 231) is followed by identification, measurements, and photographs. Specifically, Form FRA F 6180.4(b) is used to ensure that box and other house cars, built or placed in service before October 1, 1966, conform to the requirements of § 231.1. Form FRA F 6180.4(c) is used to ensure that hopper cars and high-side gondola cars with fixed ends conform to the requirements of § 231.2. Form FRA F 6180.4(d) is used to ensure that drop-end high-side gondola cars conform to the requirements of § 231.3. Form FRA F 6180.4(e) is used to ensure that fixed-end low-side gondola cars and low-side hopper cars conform to the requirements of § 231.4. Form FRA F 6180.4(f) is used to ensure that drop-end low-side gondola cars conform to the requirements of § 231.5. FRA F 6180.4(g) is used to ensure that flat cars conform to the requirements of § 231.6. FRA F 6180.4(h) is used to ensure that tank cars with side platforms conform to the requirements of § 231.7. FRA F 6180.4(i) is used to ensure that tank cars without side sills and tank cars with short side sills and end platforms conform to the requirements of § 231.8. FRA F 6180.4(j) is used to ensure that tank cars without end sills conform to the requirements of § 231.9. FRA F 6180.4(k) is used to ensure that tank cars without under frames conform to the requirements of § 231.21. FRA F 6180.4(l) is used to ensure that box and other house cars without roof hatches, built or placed in service after October 1, 1966, conform to the requirements of § 231.27. FRA F 6180.4(m) is used to ensure that box cars and other house cars with roof hatches, built or placed in service after October 1, 1966, conform to the requirements of § 231.28.


New forms FRA F 6180.4(n)-(q) are also used in conjunction with Form FRA F 6180.4, Special Inspection of Safety Appliance Equipment. Form FRA F 6180.4n is used to ensure that passenger-train cars with open-end platforms conform to the requirements of § 231.13. Form FRA F 6180.4o is used to ensure that passenger-train cars without open-end platforms conform to the requirements of § 231.14. Form FRA F 6180.4p is used to ensure that road locomotives with corner stairways built after October 1, 1979, conform to the requirements of § 231.29. Form FRA F 6180.4q is used to ensure that locomotives used in switching service built after March 31, 1977, conform to the requirements of § 231.30.


In sum, FRA believes the use of these carefully developed forms contributes to improved construction of newly designed freight cars and improved field inspections of all freight cars currently in use by reducing, if not eliminating, the common problem of inconsistent inspections due to the misinterpretation of the Part 213 regulations by FRA and State field MP& E safety inspectors.


3. Extent of automated information collection.


FRA highly encourages and strongly endorses the use of advanced information technology, and electronic record keeping, wherever possible, to reduce burden on respondents. In keeping with the requirements of the Paperwork Reduction Act (PRA) and the Government Paperwork Elimination Act (GPEA), FRA has placed all the Safety Appliance Forms on its Website for the convenience of users. Additionally, FRA is in the process of providing a PDF version of the all the forms so that they can readily be filled-out and electronically transmitted to the agency, when necessary.


It should be noted that the burden for this collection of information is extremely minimal.


4. Efforts to identify duplication.


The information collection requirements to our knowledge are not duplicated anywhere.


Similar data are not available from any other source at this time.


5. Efforts to minimize the burden on small businesses.


The collection of information will have an extremely minimal or no effect on small businesses/other small entities. As mentioned earlier, there are approximately 10 freight car manufacturers and an additional five railroads/one-time contractors/sub-contractors that engage in freight car construction. The total number of entities involved in the manufacture or re-manufacture (of the approximately 30 to 50 different types of freight cars) is a small one (15). Most of this limited number of manufacturers and other entities (railroads) are large size business concerns. The Safety Appliance Recommendation Report and Guidance Checklist Forms are used by FRA and State MP&E safety inspectors to conduct more efficient, consistent, and effective sample car inspections, as well as more efficient, consistent, and effective inspections of freight cars currently in use. Also, these forms are used to transmit vital information to freight car builders, owners, and railroads when exceptions are taken or to provide clarity to these organizations that the equipment meets or does not meet the requirements spelled out in Part 231.


Again, it should be noted that the burden for this collection of information is extremely minimal.


6. Impact of less frequent collection of information.


If this information were not conducted or conducted less frequently, FRA’s national rail safety program would be adversely impacted. Specifically, without this collection of information, FRA would have no means to ensure that FRA and State MP&E safety inspectors thoroughly and consistently inspect various types of newly built and re-manufactured freight cars (sample cars) to determine that they fully conform to the specific requirements of the appropriate section of 49 CFR Part 231 (Railroad Safety Appliance Standards) before they are placed in service. Without these forms, it is highly probable that FRA and State MP&E inspectors would continue to miss defects and deficiencies in newly constructed and retrofit re-manufactured freight cars because there is no other systematic and methodical way to check that each item on that type of car fully conforms to the appropriate section of the Appliance Standards regulation. Without this collection of information then, there is likely to be a greater risk that freight cars with defects and deficiencies are put into service by the nation’s railroads. This could lead to greater numbers of accidents/incidents (e.g., derailments, collisions, mechanical breakdowns) that could cause increased casualties (severe injuries and fatalities) to American railroad workers.


In sum, this collection of information supports FRA’s primary mission to promote and enhance national rail safety. FRA believes that performing the required freight car inspections more effectively, more accurately, more consistently, and more efficiently contributes to achieving this goal.


7. Special circumstances.


There are no known special circumstances as related to the seven of the bulleted items. Sample car inspection information is traditionally held at FRA for a period of five years before moving to a storage location. With the advent and increased usage of electronic record keeping, FRA is currently considering reducing this storage time to three years.


All other information collection requirements then are in compliance with this section.


8. Compliance with 5 CFR 1320.8.


As required by the Paperwork Reduction Act of 1995 and 5 CFR 1320, FRA published a notice in the Federal Register on October 18, 2010, soliciting comment on these information collection requirements from the public, railroads, and other interested parties. See 75 FR 63889. FRA received no comments in response to this notice.


Background


As previously stated, FRA met with agency and State inspectors to develop and test these new forms. In one of its Sample Car Training Program classes, FRA found that the new forms proved extremely helpful and filled an important need for the inspectors because it provided a visual, tangible means by which they could methodically do their jobs in an efficient, consistent, and effective way. Also, the Association of American Railroads (AAR), the Railway Products Institute (RPI), and the American Railway Car Builders Institute (ARCI) have repeatedly encouraged FRA to enhance and accelerate the courtesy sample car inspections provided by the agency.

It should be noted that the Association of American Railroads (AAR) was provided a draft of all the new forms through the Equipment Engineering Committee’s Safety Appliance Task Force to review these documents for format, content, and error. FRA welcomed their comments and suggestion regarding these important forms, and made changes, where appropriate.


9. Payments or gifts to respondents.


There are no monetary payments provided or gifts made to respondents associated with

the information collection requirements associated with these forms.


10. Assurance of confidentiality.


No assurances of confidentiality are necessary or are made by the Federal Railroad Administration (FRA).


The information collected is not of a private nature.


11. Justification for any questions of a sensitive nature.


There are no questions or information of a sensitive nature, or data that would normally be considered private matters contained in this collection of information.


12.        Estimate of burden hours for information collected.


Respondent universe is estimated at 130 Federal and State Rail Safety Equipment

Inspectors. Form FRA F 6180.4a is used by both the Federal and State inspectors. Presently, Forms FRA F 6180.4(b)-(m) and Forms FRA F 6180.4p and FRA F6180.4q are used by Federal Inspectors; however, FRA expects that State inspectors will use these forms sometime in the future. As noted above in the Summary of this Submission, Forms FRA F 6180.4n and FRA F6180.4o have become obsolete for the reason stated.


The burden hours and burden costs for the Motive, Power, and Equipment (MP&E) Safety Appliance Concern Recommendation Report, and each of the Safety Appliance Standards Guidance Checklist Forms are calculated as follows:


Form FRA 6180.4a - MPE Safety Concern and Recommendation Report


Respondent Universe: 130 Federal and State Inspectors

Burden time per response: 60 minutes

Frequency of Response: Annually

Annual number of Responses: 20 forms

Annual Burden: 20 hours


Calculation: 20 forms x 60 min. = 20 hours


Form FRA 6180.4b - Safety Appliance Guidance Checklist Forms (Section 231.1)


Respondent Universe: 130 Federal and State Inspectors

Burden time per response: 60 minutes

Frequency of Response: Annually

Annual number of Responses: 30 forms

Annual Burden: 30 hours


Calculation: 30 forms x 60 min. = 30 hours


Form FRA 6180.4c - Safety Appliance Guidance Checklist Forms (Section 231.2)


Respondent Universe: 130 Federal and State Inspectors

Burden time per response: 60 minutes

Frequency of Response: Annually

Annual number of Responses: 20 forms

Annual Burden: 20 hours


Calculation: 20 forms x 60 min. = 20 hours


Form FRA 6180.4d - Safety Appliance Guidance Checklist Forms (Section 231.3)


Respondent Universe: 130 Federal and State Inspectors

Burden time per response: 60 minutes

Frequency of Response: Annually

Annual number of Responses: 3 forms

Annual Burden: 3 hours


Calculation: 3 forms x 60 min. = 3 hours


Form FRA 6180.4e - Safety Appliance Guidance Checklist Forms (Section 231.4)


Respondent Universe: 130 Federal and State Inspectors

Burden time per response: 60 minutes

Frequency of Response: Annually

Annual number of Responses: 15 forms

Annual Burden: 15 hours


Calculation: 15 forms x 60 min. = 15 hours


Form FRA 6180.4f - Safety Appliance Guidance Checklist Forms (Section 231.5)


Respondent Universe: 130 Federal and State Inspectors

Burden time per response: 60 minutes

Frequency of Response: Annually

Annual number of Responses: 3 forms

Annual Burden: 3 hours


Calculation: 3 forms x 60 min. = 3 hours


Form FRA 6180.4g - Safety Appliance Guidance Checklist Forms (Section 231.6)


Respondent Universe: 130 Federal and State Inspectors

Burden time per response: 60 minutes

Frequency of Response: Annually

Annual number of Responses: 30 forms

Annual Burden: 30 hours


Calculation: 30 forms x 60 min. = 30 hours


Form FRA 6180.4h - Safety Appliance Guidance Checklist Forms (Section 231.7)


Respondent Universe: 130 Federal and State Inspectors

Burden time per response: 60 minutes

Frequency of Response: Annually

Annual number of Responses: 3 forms

Annual Burden: 3 hours


Calculation: 3 forms x 60 min. = 3 hours


Form FRA 6180.4i - Safety Appliance Guidance Checklist Forms (Section 231.8)


Respondent Universe: 130 Federal and State Inspectors

Burden time per response: 60 minutes

Frequency of Response: Annually

Annual number of Responses: 3 forms

Annual Burden: 3 hours


Calculation: 3 forms x 60 min. = 3 hours


Form FRA 6180.4j - Safety Appliance Guidance Checklist Forms (Section 231.9)


Respondent Universe: 130 Federal and State Inspectors

Burden time per response: 60 minutes

Frequency of Response: Annually

Annual number of Responses: 3 forms

Annual Burden: 3 hours


Calculation: 3 forms x 60 min. = 3 hours


Form FRA 6180.4k - Safety Appliance Guidance Checklist Forms (Section 231.21)


Respondent Universe: 130 Federal and State Inspectors

Burden time per response: 60 minutes

Frequency of Response: Annually

Annual number of Responses: 10 forms

Annual Burden: 10 hours


Calculation: 10 forms x 60 min. = 10 hours


Form FRA 6180.4l - Safety Appliance Guidance Checklist Forms (Section 231.27)


Respondent Universe: 130 Federal and State Inspectors

Burden time per response: 60 minutes

Frequency of Response: Annually

Annual number of Responses: 5 forms

Annual Burden: 5 hours


Calculation: 5 forms x 60 min. = 5 hours


Form FRA 6180.4m - Safety Appliance Guidance Checklist Forms (Section 231.28)


Respondent Universe: 130 Federal and State Inspectors

Burden time per response: 60 minutes

Frequency of Response: Annually

Annual number of Responses: 7 forms

Annual Burden: 7 hours


Calculation: 7 forms x 60 min. = 7 hours


Form FRA 6180.4n - Safety Appliance Guidance Checklist Forms (Section 231.13)


This form was used for a short time after it was developed, and is now no longer being by FRA/State inspectors as it was made obsolete by development of an APTA Passenger Car Rulemaking and checklist forms granted special approval by FRA. Only FRA inspectors use the APTA checklist forms during their routine inspection duties. Consequently, there is no burden associated with this form.


Form FRA 6180.4o - Safety Appliance Guidance Checklist Forms (Section 231.14)


This form was used for a short time after it was developed, and is now no longer being by FRA/State inspectors as it was made obsolete by development of an APTA Passenger Car Rulemaking and checklist forms which only FRA inspectors use during their routine inspection duties. Consequently, there is no burden associated with this form.


Form FRA 6180.4p - Safety Appliance Guidance Checklist Forms (Section 231.29)


Respondent Universe: 130 Federal and State Inspectors

Burden time per response: 60 minutes

Frequency of Response: Annually

Annual number of Responses: 5 forms

Annual Burden: 5 hours


Calculation: 5 forms x 60 min. = 5 hours


Form FRA 6180.4q - Safety Appliance Guidance Checklist Forms (Section 231.30)


Respondent Universe: 130 Federal and State Inspectors

Burden time per response: 60 minutes

Frequency of Response: Annually

Annual number of Responses: 5 forms

Annual Burden: 5 hours


Calculation: 5 forms x 60 min. = 5 hours


The total burden for this entire information collection is 162 hours.


13. Estimate of total annual costs to respondents.


There are no additional costs to respondents other than those identified in Item 12 above.



14. Estimate of Cost to Federal Government.


There is no additional cost to the Federal government since its safety personnel conduct

the required inspections as part of their normal duties, and this expense is covered under

normal FRA’s operating budget.


15. Explanation of program changes and adjustments.


The total burden for this updated renewal information collection submission has decreased by 20 hours. The decrease is due to adjustments and two program changes. There is one revised estimate that reflects a burden increase and several revised estimates that reflect burden decreases.


In particular, FRA revised its estimates for the following forms:


(1.) FRA revised its annual estimate for Form FRA F 6180.4(b) (from 10 forms to 30 forms. This change in estimate increased the burden by 20 hours (from 10 hours to 30 hours).


Total burden increases from adjustments then amount to 20 hours.


As mentioned, there are also revised estimates that reflect burden decreases:


(1.) FRA revised its annual estimate for Form FRA F 6180.4(a) from 30 forms to 20 forms. This change in estimate decreased the burden by 10 hours (from 30 hours to 20 hours).


(2.) FRA revised its annual estimate for Form FRA F 6180.4(c) from 30 forms to 20 forms. This change in estimate decreased the burden by 10 hours (from 30 hours to 20 hours).


(3.) FRA revised its annual estimate for Form FRA F 6180.4(f) from five (5) forms to three (3) forms. This change in estimate decreased the burden by two (2) hours (from five (5) hours to three (3) hours).


(4.) FRA revised its annual estimate for Form FRA F 6180.4(i) from five (5) forms to three (3) forms. This change in estimate decreased the burden by two (2) hours (from five (5) hours to three (3) hours).


(5.) FRA revised its annual estimate for Form FRA F 6180.4(j) from five (5) forms to three (3) forms. This change in estimate decreased the burden by two (2) hours (from five (5) hours to three (3) hours).



(6.) FRA revised its annual estimate for Form FRA F 6180.4(l) from 10 forms to five (5) forms. This change in estimate decreased the burden by five (5) hours (from 10 hours to five (5) hours).


(7.) FRA revised its annual estimate for Form FRA F 6180.4(m) from 10 forms to seven (7) forms. This change in estimate decreased the burden by three (3) hours (from 10 hours to seven (7) hours).


Overall, burden decreases from adjustments then amount to 34 hours.


Also, there were two program changes which decreased the burden by a total of six (6) hours. Specifically, Form FRA F 6180.4n and Form FRA F 6180.4o are no longer being used because they were made obsolete by the development of APTA checklist forms which are only used by FRA inspectors during the routine performance of their inspection duties. The obsolescence of the two forms decreased the burden by three hours each.


Program changes then decreased the burden by six (6) hours.


The current burden for this information collection shows 182 hours, while the total burden for this updated renewal submission amounts to 162 hours. Hence, there is a decrease of 20 hours.

There is no change in burden cost to respondents from the last submission.


16. Publication of results of data collection.

There are no plans for publication of this submission. The data will be used to conduct more thorough, more consistent, more efficient, and more effective inspections of rail freight equipment by FRA and State Safety inspectors.


17. Approval for not displaying the expiration date for OMB approval.


Once OMB approval is received, FRA will publish the approval number for these information collection requirements in the Federal Register.


18. Exception to certification statement.


No exceptions are taken at this time.






Department of Transportation (DOT) Strategic Goals


This information collection supports the main DOT strategic goal, namely transportation safety. Specifically, without this collection of information, FRA would have no means to ensure that FRA and State MP&E safety inspectors thoroughly and consistently inspect various types of newly built and retrofit re-manufactured freight cars (sample cars) to determine that they fully conform to the specific requirements of the appropriate section of 49 CFR Part 231 (Railroad Safety Appliance Standards) before they are placed in service. Without these new and previously approved forms, it is highly probable that FRA and State MP&E inspectors will continue to miss defects and deficiencies in newly constructed and retrofit re-manufactured freight cars because they do not have a systematic and methodical way to check that each item on that type of car fully conformed to the appropriate section of the Safety Appliance Standards regulation. Without this collection of information then, there is likely to be a greater risk that freight cars with defects and deficiencies are put into service by the nation’s railroads. This could lead to greater numbers of accidents/incidents (e.g., derailments, collisions, mechanical breakdowns) that could cause increased casualties (severe injuries and fatalities) to American railroad personnel and the traveling public.


In sum, the collection of information supports both DOT’s and FRA’s main mission, which is to promote and enhance safe transportation throughout the United States, by serving to support more thorough, more accurate, more consistent, and more efficient rail freight safety car inspections.


In this information collection, as in all its information collection activities, FRA seeks to do its utmost to fulfill DOT Strategic Goals and to be an integral part of One DOT.








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AuthorRobert Brogan
Last Modified ByUSDOT User
File Modified2011-05-27
File Created2011-05-27

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