2432t01

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Overview

PVC YR 1
PVC YR 2
PVC YR 3
PVC Summary
EPA YR 1
EPA YR 2
EPA YR 3
EPA Summary

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Sheet 1: PVC YR 1

			Attachment 2
Table 1 - Annual Respondent Burden and Cost of Recordkeeping and Reporting Requirements of the MACT Floor
for Existing Sources: Polyvinyl Chloride and Copolymer Manufacturing Units - Year 1
				(A)		(B)	(C)	(D)	(E)	(F)	(G)				Footnotes
				Respondent	Non-Labor	Number of	Hours	Number of	Technical	Management	Clerical	Total	Total	Total
				Hours per	Costs	Occurrences	Per	Respondents	Hours	Hours	Hours	Labor Costs	Non-Labor	Responses
				Occurrence	Per	Per	Respondent	Per Year	Per Year	Per Year	Per Year	Per Year	Costs	Per Year
				(Technical	Occurrence	Respondent	Per Year						Per Year
Burden Item				hours)		Per Year	(C=A x B)		(CXD)	(E x 0.05)	(E x 0.1)
1.	Applications			N/A
2.	Surveys and Studies			N/A
3.	Reporting Requirements
	A.	Read and Understand Rule Requirements		25	$100	1	25	17	425	21	43	$46,229	$1,700	0	a,b
	B.	Required Activities
		1) Initial performance test, sampling, and report		40	$53,139	1	40	17	680	34	68	$73,966	$903,355	0	a
		2) Periodic performance test, sampling, and report		15	$54,042	1	15	17	255	13	26	$27,737	$918,716	0	f
		3) Establish operating parameters and monitoring plan		20	$0	1	20	17	340	17	34	$36,983	$0	0	a
		4) Continuous parameter monitoring
			a) Initial capital costs (Fabric Filters)	0	$17,100	1	0	5	0	0	0	$0	$85,500	0	a,d
			b) Annualized capital and O&M costs (Fabric Filters & ACI)	11	$31,700	1	11	5	55	3	6	$5,983	$158,500	0	c,e
			c) Initial capital costs (PRD Electronic Monitor)	0	$188,913	1	0	17	0	0	0	$0	$3,211,521	0	a,d
			d) Annualized capital and O&M costs (PRD Electronic Monitor)	11	$26,897	1	11	17	187	9	19	$20,341	$457,249	0	c,e
			e) Initial capital costs (PB Scrubber Monitor)	0	$23,000	1	0	1	0	0	0	$0	$23,000	0	a,d
			f) Annualized capital and O&M costs (PB Scrubber Monitor	11	$5,300	1	11	1	11	1	1	$1,197	$5,300	0	c,e
	C.	Create Information		Incl. in 3.B
	D.	Gather Information		Incl. in 3.E
	E.	Report Preparation
		1) Initial Notification		5	$0	1	5	17	85	4	9	$9,246	$0	17
		2) Batch precompliance report		5	$0	1	5	17	85	4	9	$9,246	$0	17
		3) Notification of performance test with test plan		10	$0	1	10	17	170	9	17	$18,492	$0	17
		4) Notification of compliance status		20	$0	1	20	17	340	17	34	$36,983	$0	17	b
		5) Compliance report		25	$0	1	25	0	0	0	0	$0	$0	0
		6) Notice of inspection		5	$0	1	5	17	85	4	9	$9,246	$0	17
		7) Affirmative defense		18	$0	1	18	0	18	12	0	$0	$0	0	g
ReportingSubtotal									2,718	136	272	$295,647	$2,444,820	85
4. Recordkeeping Requirements
	A. Read Instructions			Incl. in 3.A
	B. Implement Activities			N/A
	C. Develop Record System			N/A
	D. Record Information
		1) Records of process vent requirements		10	$0	1	10	0	0	0	0	$0	$0	0
		2) Records of resin stripper and wastewater requirements		15	$0	1	15	0	0	0	0	$0	$0	0
		3) Records of storage vessel requirements		10	$0	1	10	0	0	0	0	$0	$0	0
		4) Records of equipment leak requirements		25	$0	1	25	0	0	0	0	$0	$0	0
		5) Records of heat exchanger requirements		10	$0	1	10	0	0	0	0	$0	$0	0
	E. Personnel Training			Incl. in 3.B
	F. Time for Audits			N/A
Recordkeeping Subtotal									0	0	0	$0	$0	0
TOTAL:									2,718	136	272	$295,647	$2,444,820	85
										Total Hours	Labor	Non-Labor	Total
							Summary of Respondent Burden			3,126	$295,647	$2,444,820	$2,740,467
							Initial Capital and Startup					$3,298,721
							Annualized Capital/Start-up and O & M					$2,444,820
FOOTNOTES
a	One-time only costs.
b	Cost incurred by a facility regardless of the number of affected units at the plant.
c	Annual cost. Annual costs are not incurred until the second year of operation.
d	Based on the sum of the total capital costs for each monitoring system required for PVC facilities.
e	Based on the sum of the annualized capital costs for each monitoring system required for PVC facilities.
f	Includes 11 months testing for wastewater and resin to cover rest of the year after the initial test.
g	Hours for affirmative defense are shown only for illustration and are not included in the total burden estimate

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Sheet 2: PVC YR 2

			Attachment 2
Table 2 - Annual Respondent Burden and Cost of Recordkeeping and Reporting Requirements of the MACT Floor
for Existing Sources: Polyvinyl Chloride and Copolymer Manufacturing Units - Year 2
				(A)		(B)	(C)	(D)	(E)	(F)	(G)				Footnotes
				Respondent	Non-Labor	Number of	Hours	Number of	Technical	Management	Clerical	Total	Total	Total
				Hours per	Costs	Occurrences	Per	Respondents	Hours	Hours	Hours	Labor Costs	Non-Labor	Responses
				Occurrence	Per	Per	Respondent	Per Year	Per Year	Per Year	Per Year	Per Year	Costs	Per Year
				(Technical	Occurrence	Respondent	Per Year						Per Year
Burden Item				hours)		Per Year	(C=A x B)		(CXD)	(E x 0.05)	(E x 0.1)
1.	Applications			N/A
2.	Surveys and Studies			N/A
3.	Reporting Requirements
	A.	Read and Understand Rule Requirements		25	$100	1	25	0	0	0	0	$0	$0	0	a,b
	B.	Required Activities
		1) Initial performance test, sampling, and report		40	$53,139	1	40	0	0	0	0	$0	$0	0	a
		2) Periodic performance test, sampling, and report		50	$108,750	1	50	17	850	43	85	$92,458	$1,848,751	0
		3) Establish operating parameters and monitoring plan		20	$0	1	20	0	0	0	0	$0	$0	0	a
		4) Continuous parameter monitoring
			a) Initial capital costs (Fabric Filters)	0	$0	1	0	0	0	0	0	$0	$0	0	a,d
			b) Annualized capital and O&M costs (Fabric Filters & ACI)	11	$31,700	1	11	5	55	3	6	$5,983	$158,500	0	c,e
			c) Initial capital costs (PRD Electronic Monitor)	0	$0	1	0	0	0	0	0	$0	$0	0	a,d
			d) Annualized capital and O&M costs (PRD Electronic Monitor)	11	$26,897	1	11	17	187	9	19	$20,341	$457,249	0	c,e
			e) Initial capital costs (PB Scrubber Monitor)	0	$0	1	0	0	0	0	0	$0	$0	0	a,d
			f) Annualized capital and O&M costs (PB Scrubber Monitor	11	$5,300	1	11	1	11	1	1	$1,197	$5,300	0	c,e
	C.	Create Information		Incl. in 3.B
	D.	Gather Information		Incl. in 3.E
	E.	Report Preparation
		1) Initial Notification		5	$0	1	5	0	0	0	0	$0	$0	0
		2) Batch precompliance report		5	$0	1	5	0	0	0	0	$0	$0	0
		3) Notification of performance test with test plan		10	$0	1	10	0	0	0	0	$0	$0	0
		4) Notification of compliance status		20	$0	1	20	0	0	0	0	$0	$0	0	b
		5) Compliance report		25	$0	1	25	17	425	21	43	$46,229	$0	17
		6) Notice of inspection		5	$0	1	5	17	85	4	9	$9,246	$0	17
		7) Affirmative defense		18	$0	1	18	0	18	12	0	$0	$0	0	f
ReportingSubtotal									1,613	81	161	$175,452	$2,469,800	34
4. Recordkeeping Requirements
	A. Read Instructions			Incl. in 3.A
	B. Implement Activities			N/A
	C. Develop Record System			N/A
	D. Record Information
		1) Records of process vent requirements		10	$0	1	10	17	170	9	17	$18,492	$0	0
		2) Records of resin stripper and wastewater requirements		15	$0	1	15	17	255	13	26	$27,737	$0	0
		3) Records of storage vessel requirements		10	$0	1	10	17	170	9	17	$18,492	$0	0
		4) Records of equipment leak requirements		25	$0	1	25	17	425	21	43	$46,229	$0	0
		5) Records of heat exchanger requirements		10	$0	1	10	17	170	9	17	$18,492	$0	0
	E. Personnel Training			Incl. in 3.B
	F. Time for Audits			N/A
Recordkeeping Subtotal									1190	59.5	119	$129,441	$0	0
TOTAL:									2,803	140	280	$304,893	$2,469,800	34
										Total Hours	Labor	Non-Labor	Total
							Summary of Respondent Burden			3,223	$304,893	$2,469,800	$2,774,693
							Initial Capital and Startup					$0
							Annualized Capital/Start-up and O & M					$2,469,800
FOOTNOTES
a	One-time only costs.
b	Cost incurred by a facility regardless of the number of affected units at the plant.
c	Annual cost. Annual costs are not incurred until the second year of operation.
d	Based on the sum of the total capital costs for each monitoring system required for PVC facilities.
e	Based on the sum of the annualized capital costs for each monitoring system required for PVC facilities.
f	Hours for affirmative defense are shown only for illustration and are not included in the total burden estimate

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Sheet 3: PVC YR 3

			Attachment 2
Table 3 - Annual Respondent Burden and Cost of Recordkeeping and Reporting Requirements of the MACT Floor
for Existing Sources: Polyvinyl Chloride and Copolymer Manufacturing Units - Year 3
				(A)		(B)	(C)	(D)	(E)	(F)	(G)				Footnotes
				Respondent	Non-Labor	Number of	Hours	Number of	Technical	Management	Clerical	Total	Total	Total
				Hours per	Costs	Occurrences	Per	Respondents	Hours	Hours	Hours	Labor Costs	Non-Labor	Responses
				Occurrence	Per	Per	Respondent	Per Year	Per Year	Per Year	Per Year	Per Year	Costs	Per Year
				(Technical	Occurrence	Respondent	Per Year						Per Year
Burden Item				hours)		Per Year	(C=A x B)		(CXD)	(E x 0.05)	(E x 0.1)
1.	Applications			N/A
2.	Surveys and Studies			N/A
3.	Reporting Requirements
	A.	Read and Understand Rule Requirements		25	$100	1	25	0	0	0	0	$0	$0	0	a,b
	B.	Required Activities
		1) Initial performance test, sampling, and report		40	$53,139	1	40	0	0	0	0	$0	$0	0	a
		2) Periodic performance test, sampling, and report		50	$108,750	1	50	17	850	43	85	$92,458	$1,848,751	0
		3) Establish operating parameters and monitoring plan		20	$0	1	20	0	0	0	0	$0	$0	0	a
		4) Continuous parameter monitoring
			a) Initial capital costs (Fabric Filters)	0	$0	1	0	0	0	0	0	$0	$0	0	a,d
			b) Annualized capital and O&M costs (Fabric Filters & ACI)	11	$31,700	1	11	5	55	3	6	$5,983	$158,500	0	c,e
			c) Initial capital costs (PRD Electronic Monitor)	0	$0	1	0	0	0	0	0	$0	$0	0	a,d
			d) Annualized capital and O&M costs (PRD Electronic Monitor)	11	$26,897	1	11	17	187	9	19	$20,341	$457,249	0	c,e
			e) Initial capital costs (PB Scrubber Monitor)	0	$0	1	0	0	0	0	0	$0	$0	0	a,d
			f) Annualized capital and O&M costs (PB Scrubber Monitor	11	$5,300	1	11	1	11	1	1	$1,197	$5,300	0	c,e
	C.	Create Information		Incl. in 3.B
	D.	Gather Information		Incl. in 3.E
	E.	Report Preparation
		1) Initial Notification		5	$0	1	5	0	0	0	0	$0	$0	0
		2) Batch precompliance report		5	$0	1	5	0	0	0	0	$0	$0	0
		3) Notification of performance test with test plan		10	$0	1	10	0	0	0	0	$0	$0	0
		4) Notification of compliance status		20	$0	1	20	0	0	0	0	$0	$0	0	b
		5) Compliance report		25	$0	1	25	17	425	21	43	$46,229	$0	17
		6) Notice of inspection		5	$0	1	5	17	85	4	9	$9,246	$0	17
		7) Affirmative defense		18	$0	1	18	0	18	12	0	$0	$0	0	f
ReportingSubtotal									1,613	81	161	$175,452	$2,469,800	34
4. Recordkeeping Requirements
	A. Read Instructions			Incl. in 3.A
	B. Implement Activities			N/A
	C. Develop Record System			N/A
	D. Record Information
		1) Records of process vent requirements		10	$0	1	10	17	170	9	17	$18,492	$0	0
		2) Records of resin stripper and wastewater requirements		15	$0	1	15	17	255	13	26	$27,737	$0	0
		3) Records of storage vessel requirements		10	$0	1	10	17	170	9	17	$18,492	$0	0
		4) Records of equipment leak requirements		25	$0	1	25	17	425	21	43	$46,229	$0	0
		5) Records of heat exchanger requirements		10	$0	1	10	17	170	9	17	$18,492	$0	0
	E. Personnel Training			Incl. in 3.B
	F. Time for Audits			N/A
Recordkeeping Subtotal									1190	59.5	119	$129,441	$0	0
TOTAL:									2,803	140	280	$304,893	$2,469,800	34
										Total Hours	Labor	Non-Labor	Total
							Summary of Respondent Burden			3,223	$304,893	$2,469,800	$2,774,693
							Initial Capital and Startup					$0
							Annualized Capital/Start-up and O & M					$2,469,800
FOOTNOTES
a	One-time only costs.
b	Cost incurred by a facility regardless of the number of affected units at the plant.
c	Annual cost. Annual costs are not incurred until the second year of operation.
d	Based on the sum of the total capital costs for each monitoring system required for PVC facilities.
e	Based on the sum of the annualized capital costs for each monitoring system required for PVC facilities.
f	Hours for affirmative defense are shown only for illustration and are not included in the total burden estimate

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Sheet 4: PVC Summary

	Attachment 2
Table 4 - Summary of Annual Respondent Burden and Cost of Recordkeeping and Reporting Requirements of the MACT Floor for Existing Sources: Polyvinyl Chloride and Copolymer Manufacturing Units
Year	Technical Hours	Management Hours	Clerical Hours	Total Hours	Labor Costs	Non-Labor (Annualized Capital/Startup and O&M) Costs	Total Costs
1	2,718	136	272	3,126	$295,647	$2,444,820	$2,740,467
2	2,803	140	280	3,223	$304,893	$2,469,800	$2,774,693
3	2,803	140	280	3,223	$304,893	$2,469,800	$2,774,693
Total	8,324	416	832	9,573	$905,432	$7,384,420	$8,289,852
Average	2,775	139	277	3,191	$301,811	$2,461,473	$2,763,284

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Sheet 5: EPA YR 1

			Attachment 3
Table 5 - Annual Designated Administrator Burden and Cost of Recordkeeping and Reporting Requirements of the MACT Floor for Existing Sources: Polyvinyl Chloride and Copolymer Manufacturing Units - Year 1
					(A)		(B)	(C)	(D)	(E)	(F)
Burden Item					Number of Occurrences Per Year		EPA Hours Per Occurrence	Tech Hours Per Year (C=AxB)	Management Hours Per Year (D=Cx0.05)	Clerical Hours Per Year (E=Cx0.1)	EPA Cost Per Year (a,b)
1.	Applications				not applicable
2.	Read and Understand Rule Requirements				10		16	160	8	16	$8,292
3.	Required Activities
	A.	Observe initial performance tests			3	b	48	163	8	16	$8,457
	B.	Excess emissions -- Enforcement Activities			2	d	24	41	2	4	$2,114
	C.	Create Information			not applicable
	D.	Gather Information			not applicable
	E.	Report Reviews
		1)	Review initial notification		17		3	51	3	5	$2,643
		2)	Review batch precompliance report		17		5	85	4	9	$4,405
		3)	Review notification of performance test		17		10	170	9	17	$8,810
		4)	Review notification of compliance status		17		40	680	34	68	$35,239
		5)	Review compliance report		0		20	0	0	0	$0
		6)	Review notice of inspection		17		3	51	3	5	$2,643
		7)	Review affirmative defense		0		10	0	0	0	$0
	F.	Prepare annual summary report			1	c	200	200	10	20	$10,364
4.	Travel expenses: (1 person * 30 hours per year / 8 hours per day * $75 per diem) + ($600 per round trip) =								$881	per trip	$2,996
	TOTAL							1601	80	160	$85,964
FOOTNOTES
a	Figures may not add exactly due to rounding.
b	Assumes EPA personnel attend 20 percent of the initial stack tests.
c	Using four hours per state to write annual summary report.
d	Assume 10% have emission exceedances.

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Sheet 6: EPA YR 2

			Attachment 3
Table 6 - Annual Designated Administrator Burden and Cost of Recordkeeping and Reporting Requirements of the MACT Floor for Existing Sources: Polyvinyl Chloride and Copolymer Manufacturing Units - Year 2
					(A)		(B)	(C)	(D)	(E)	(F)
Burden Item					Number of Occurrences Per Year		EPA Hours Per Occurrence	Tech Hours Per Year (C=AxB)	Management Hours Per Year (D=Cx0.05)	Clerical Hours Per Year (E=Cx0.1)	EPA Cost Per Year (a,b)
1.	Applications				not applicable
2.	Read and Understand Rule Requirements				0		16	0	0	0	$0
3.	Required Activities
	A.	Observe initial performance tests			0	b	48	0	0	0	$0
	B.	Excess emissions -- Enforcement Activities			2	d	24	41	2	4	$2,114
	C.	Create Information			not applicable
	D.	Gather Information			not applicable
	E.	Report Reviews
		1)	Review initial notification		0		3	0	0	0	$0
		2)	Review batch precompliance report		0		5	0	0	0	$0
		3)	Review notification of performance test		0		10	0	0	0	$0
		4)	Review notification of compliance status		0		40	0	0	0	$0
		5)	Review compliance report		17		20	340	17	34	$17,620
		6)	Review notice of inspection		17		3	51	3	5	$2,643
		7)	Review affirmative defense		0		10	0	0	0	$0
	F.	Prepare annual summary report			1	c	200	200	10	20	$10,364
4.	Travel expenses: (1 person * 30 hours per year / 8 hours per day * $75 per diem) + ($600 per round trip) =								n/a	per trip	$0
	TOTAL							632	32	63	$32,741
FOOTNOTES
a	Figures may not add exactly due to rounding.
b	Assumes EPA personnel attend 20 percent of the initial stack tests.
c	Using four hours per state to write annual summary report.
d	Assume 10% have emission exceedances.

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Sheet 7: EPA YR 3

			Attachment 3
Table 7 - Annual Designated Administrator Burden and Cost of Recordkeeping and Reporting Requirements of the MACT Floor for Existing Sources: Polyvinyl Chloride and Copolymer Manufacturing Units - Year 3
					(A)		(B)	(C)	(D)	(E)	(F)
Burden Item					Number of Occurrences Per Year		EPA Hours Per Occurrence	Tech Hours Per Year (C=AxB)	Management Hours Per Year (D=Cx0.05)	Clerical Hours Per Year (E=Cx0.1)	EPA Cost Per Year (a,b)
1.	Applications				not applicable
2.	Read and Understand Rule Requirements				0		16	0	0	0	$0
3.	Required Activities
	A.	Observe initial performance tests			0	b	48	0	0	0	$0
	B.	Excess emissions -- Enforcement Activities			2	d	24	41	2	4	$2,114
	C.	Create Information			not applicable
	D.	Gather Information			not applicable
	E.	Report Reviews
		1)	Review initial notification		0		3	0	0	0	$0
		2)	Review batch precompliance report				5
		3)	Review notification of performance test		0		10	0	0	0	$0
		4)	Review notification of compliance status		0		40	0	0	0	$0
		5)	Review compliance report		17		20	340	17	34	$17,620
		6)	Review notice of inspection		17		3	51	3	5	$2,643
		7)	Review affirmative defense		0		10	0	0	0	$0
	F.	Prepare annual summary report			1	c	200	200	10	20	$10,364
4.	Travel expenses: (1 person * 30 hours per year / 8 hours per day * $75 per diem) + ($600 per round trip) =								n/a	per trip	$0
	TOTAL							632	32	63	$32,741
FOOTNOTES
a	Figures may not add exactly due to rounding.
b	Assumes EPA personnel attend 20 percent of the initial stack tests.
c	Using four hours per state to write annual summary report.
d	Assume 10% have emission exceedances.

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Sheet 8: EPA Summary

	Attachment 3
Table 8 - Summary of Annual Designated Administrator Burden and Cost of Recordkeeping and Reporting Requirements of the MACT Floor for Existing Sources: Polyvinyl Chloride and Copolymer Manufacturing Units
Year	Technical Hours	Management Hours	Clerical Hours	Total Hours	Labor Costs	Non-Labor Costs	Total Costs
1	1,601	80	160	1,841	$85,964	$0	$85,964
2	632	32	63	727	$32,741	$0	$32,741
3	632	32	63	727	$32,741	$0	$32,741
Total	2,865	143	286	3,294	$151,447	$0	$151,447
Average	955	48	95	1,098	$50,482	$0	$50,482