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NSPS for Primary and Secondary Emissions from Basic Oxygen Furnaces (40 CFR Part 60, Subparts N and Na)(Renewal)

OMB: 2060-0029

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13


SUPPORTING STATEMENT

ENVIRONMENTAL PROTECTION AGENCY


NSPS for Primary and Secondary Emissions from Basic Oxygen Furnaces (40 CFR Part 60, Subparts N and Na) (Renewal)


1. Identification of the Information Collection


1(a) Title of the Information Collection


NSPS for Primary and Secondary Emissions from Basic Oxygen Furnaces (40 CFR Part 60, Subparts N and Na) (Renewal), EPA ICR Number 1069.10, OMB Control Number 2060-0029


1(b) Short Characterization/Abstract


The New Source Performance Standards (NSPS) for Primary and Secondary Emissions from Basic Oxygen Furnaces (40 CFR part 60, subparts N and Na) were proposed on June 11, 1973, promulgated on March 8, 1974, and amended on October 17, 2000. These regulations apply to each basic oxygen process furnace (BOPF) in an iron and steel plant commencing either construction, modification, or reconstruction after the date of a proposal. An opacity limit was promulgated on April 13, 1978 as a supplement to the mass standard. On January 20, 1983, amendments to the Standards of Performance for Primary Emissions from Basic Oxygen Process Furnaces merged with Standards of Performance for Secondary Emissions from Basic Oxygen Process Steelmaking Facilities (Subpart Na). Subpart Na is applicable to any top‑blown BOPF, hot metal transfer station or skimming station for which construction, reconstruction, or modification commenced after January 20, 1983. These amendments were promulgated on January 2, 1986. This information is being collected to assure compliance with 40 CFR part 60, subparts N and Na.


The monitoring, recordkeeping, and reporting requirements outlined in these rules are similar to those required for other NSPS regulations. Consistent with the NSPS General Provisions (40 CFR part 60, subpart A), respondents would submit initial notifications, conduct performance tests and report test results for the primary emission control devices, and submit periodic reports. Sources also must develop and implement a startup, shutdown, and malfunction plan (SSMP) and submit semiannual reports of any event where the procedures in the plan were not followed. These notifications, reports, and records are essential in determining compliance, and are required of all sources subject to NSPS.


Any owner/operator subject to the provisions of this part shall maintain a file of these measurements, and retain the file for at least two years following the date of such measurements, maintenance reports, and records. All reports are sent to the delegated state or local authority. In the event that there is no such delegated authority, the reports are sent directly to the U. S. Environmental Protection Agency (EPA) regional office.


Approximately 18 sources are currently subject to the regulation, and it is estimated that no additional respondents per year will become subject to the regulation in the next three years. This information was confirmed with the rule lead addressing this source category at the Office of Air Quality Planning and Standards (OAQPS).


There are approximately 18 primary and secondary emissions from basic oxygen furnaces in the United States, which are owned and operated by the primary and secondary emissions from basic oxygen furnaces industry (the “Affected Public”). None of the facilities in the United States are owned by either state, local, tribal or the Federal government; all are privately-owned, for-profit businesses. The burden to the “Affected Public” is listed below in Table 1: Annual Respondent Burden and Cost – NSPS for Primary and Secondary Emissions from Basic Oxygen Furnaces (40 CFR Part 60, Subparts N and Na) (Renewal). The Federal government burden associated with the review of reports submitted by the respondent is shown below in Table 2: Average Annual EPA Burden and Cost – NSPS for Primary and Secondary Emissions from Basic Oxygen Furnaces (40 CFR Part 60, Subparts N and Na) (Renewal).


In the development of the Information Collection Request (ICR), we addressed the Office of Management and Budget (OMB) “Terms of Clearance (TOC)” on the active ICR. The TOC are as follows:


This collection of information is approved for 3 years. Before resubmission of this ICR, the Agency should update wage estimates, continuing to refer to most recently available data from Bureau of Labor Statistics. In addition, the agency should verify the number of respondent entities.


EPA has addressed each item of concern in the TOC. The updated labor rates and the number of respondents have been thoroughly checked, and all estimates have been updated.


2. Need for and Use of the Collection


2(a) Need/Authority for the Collection


The EPA is charged under section 111 of the Clean Air Act (CAA), as amended, to establish standards of performance for new stationary sources that reflect:


. . . application of the best technological system of continuous emissions reduction which (taking into consideration the cost of achieving such emissions reduction, or any non-air quality health and environmental impact and energy requirements) the Administrator determines has been adequately demonstrated. Section 111(a)(l).


The Agency refers to this charge as selecting the best demonstrated technology (BDT). Section 111 also requires that the Administrator review and, if appropriate, revise such standards every four years.


In addition, section 114(a) states that the Administrator may require any owner or operator subject to any requirement of this Act to:


(A) Establish and maintain such records; (B) make such reports; (C) install, use, and maintain such monitoring equipment, and use such audit procedures, or methods; (D) sample such emissions (in accordance with such procedures or methods, at such locations, at such intervals, during such periods, and in such manner as the Administrator shall prescribe); (E) keep records on control equipment parameters, production variables or other indirect data when direct monitoring of emissions is impractical; (F) submit compliance certifications in accordance with Section 114(a)(3); and (G) provide such other information as the Administrator may reasonably require.


In the Administrator's judgment, particulate matter emissions from primary and secondary emissions from basic oxygen process furnaces cause or contribute to air pollution that may reasonably be anticipated to endanger public health or welfare. Therefore, the NSPS were promulgated for this source category at 40 CFR part 60, subparts N and Na.


2(b) Practical Utility/Users of the Data


The recordkeeping and reporting requirements in the standard ensure compliance with the applicable regulations which were promulgated in accordance with the Clean Air Act. In addition, the collected information is used for targeting inspections and as evidence in legal proceedings.


Performance tests are required in order to determine an affected facility’s initial capability to comply with the emission standard. Continuous emission monitors are used to ensure compliance with the standard at all times. During the performance tests, a record of the operating parameters under which compliance was achieved may be recorded and used to determine compliance in place of a continuous emission monitor.


The notifications required in the standard are used to inform the Agency or delegated authority when a source becomes subject to the requirements of the regulations. The reviewing authority may then inspect the source to ensure that the pollution control devices are properly installed and operated, that leaks are being detected and repaired, and that the standards are being met. The performance test may also be observed.


The required semiannual reports are used to determine periods of excess emissions, to identify problems at the facility, to verify operation/maintenance procedures and compliance.


3. Non-duplication, Consultations, and Other Collection Criteria


The requested recordkeeping and reporting are required under 40 CFR part 60, subparts N and Na.



3(a) Non-duplication


If the subject standards have not been delegated, the information is sent directly to the appropriate EPA regional office. Otherwise, the information is sent directly to the delegated state or local agency. If a state or local agency has adopted their own similar standards to implement the Federal standards, a copy of the report submitted to the state or local agency can be sent to the Administrator in lieu of the report required by the Federal standards. Therefore, no duplication exists.


3(b) Public Notice Required Prior to ICR Submission to OMB

An announcement of a public comment period for the renewal of this ICR was published in the Federal Register (76 FR 26900) on May 9, 2011. No comments were received on the burden published in the Federal Register.


3(c) Consultations


The Agency’s industry experts have been consulted, and the Agency’s internal data sources and projections of industry growth over the next three years have been considered. The primary source of information as reported by industry, in compliance with the recordkeeping and reporting provisions in the standard, is the Online Tracking Information System (OTIS) which is operated and maintained by the EPA Office of Compliance. OTIS is the EPA database for the collection, maintenance, and retrieval of all compliance data. The growth rate for the industry is based on our consultations with the Agency’s internal industry experts.


Industry trade associations and other interested parties were provided an opportunity to comment on the burden associated with the standard as it was being developed. In developing this ICR, we contacted: 1) the American Iron and Steel Institute (AISI), at (202) 945-4777; and 2) the Steel Manufacturers Association (SMA), at (202) 296-1515.


After a thorough review, it is our policy to respond to comments received since the last ICR renewal as well as to those submitted in response to the first Federal Register notice.


3(d) Effects of Less Frequent Collection


Less frequent information collection would decrease the margin of assurance that facilities are continuing to meet the standards. Requirements for information gathering and recordkeeping are useful techniques to ensure that good operation and maintenance practices are applied and emission limitations are met. If the information required by these standards was collected less frequently, the proper operation and maintenance of control equipment and the possibility of detecting violations would be less likely.


3(e) General Guidelines


These reporting or recordkeeping requirements do not violate any of the regulations promulgated by OMB under 5 CFR part 1320, section 1320.5.

These standards require the respondents to maintain all records, including reports and notifications for at least five years. This is consistent with the General Provisions as applied to the standards. EPA believes that the five-year records retention requirement is consistent with the Part 70 permit program and the five-year statute of limitations on which the permit program is based. The retention of records for five years allows the EPA to establish the compliance history of a source, any pattern of non-compliance, and to determine the appropriate level of enforcement action. EPA has found that the most flagrant violators have violations extending beyond the five years. In addition, EPA would be prevented from pursuing the violators due to the destruction or nonexistence of essential records.


3(f) Confidentiality


Any information submitted to the Agency for which a claim of confidentiality is made will be safeguarded according to the Agency policies set forth in title 40, chapter 1, part 2, subpart B - Confidentiality of Business Information (CBI) (see 40 CFR 2; 41 FR 36902, September 1, 1976; amended by 43 FR 40000, September 8, 1978; 43 FR 42251, September 20, 1978; 44 FR 17674, March 23, 1979).


3(g) Sensitive Questions


The reporting or recordkeeping requirements in the standard do not include sensitive questions.


4. The Respondents and the Information Requested


4(a) Respondents/SIC Codes


The respondents to the recordkeeping and reporting requirements are basic oxygen process furnace shops at iron and steel plants with furnaces, skimming stations and/or hot metal transfer stations. The North American Industry Classification System (NAICS) code could be found in the following table:


Standard (40 CFR Part 60, Subparts N, and Na)

NAICS Codes

Iron and Steel Mills

331111

Steel Wire Drawing

331222

Rolled Steel Shape Manufacturing

331221

Iron and Steel Pipe and Tube Manufacturing from Purchased Steel

33121


4(b) Information Requested


None of these reporting or recordkeeping requirements violate any of the regulations established by OMB at 5 CFR part 1320, section 1320.5.



(i) Data Items


In this ICR, all the data that is recorded or reported is required by NSPS for Primary and Secondary Emissions from Basic Oxygen Furnaces (40 CFR part 60, subparts N and Na) (Renewal).


A source must make the following reports:


Notifications

Notification of construction/reconstruction

60.7(a)(1)

Notification of actual startup

60.7(a)(3)

Notification of physical or operational change

60.7(a)(4)

Notification of monitoring system performance commencement

60.7(a)(5)

Performance test results

60.8(a)

Notification of performance test

60.8(d)

Demonstration of continuous monitoring system

60.7(a)(5)

Semiannual compliance reports of all measurements over any 3-hour period that average more than 10 percent below the average level maintained during the most recent performance test in which the facility demonstrated compliance with the standard

60.7(c), 60.143(c-e)


A source must keep the following records:


Recordkeeping

Maintain records of startup, shutdown, or malfunction period where the continuous monitoring system is inoperative

60.7(b)

Emission test results, continuous monitoring system data, performance test results and other data needed to determine compliance with mass and visible emission limits

60.7(f), 60.145a

Time and duration of each steel production cycle

60.143(a)

Record the time and duration of the rates or levels of any diversion of exhaust gases from the main stack servicing the BOPF

60.143(a)

Record the various rates or levels of exhaust ventilation at each phase of the cycle through each duct of the secondary emission capture system

60.143a(a)

Record of time and duration of the visible emission data sets

60.145a(d)

Record the particulate matter concentration (i.e., opacity levels) exiting the control device and discharge into the atmosphere

60.142(a-b)

Record the pressure loss through the venture constriction of the scrubber continuously

60.143(a)(1)

Record the water supply pressure to the venture scrubber control equipment continuously

60.143(a)(2)

Records are required to be retained for 2 years

60.7(f)


Electronic Reporting


Some of the respondents are using monitoring equipment that automatically records parameter data. Although personnel at the affected facility must still evaluate the data, internal automation has significantly reduced the burden associated with monitoring and recordkeeping at a plant site.


Also, regulatory agencies in cooperation with the respondents continue to create reporting systems to transmit data electronically. However, electronic reporting systems are not widely used. At this time, it is estimated that approximately 10 percent of the respondents use electronic reporting.


Respondent Activities

Read instructions.

Install, calibrate, maintain, and operate a continuous monitoring system for pressure loss through the constriction of the venture scrubber and the water supply pressure to the venture scrubber.

Perform initial performance test, Reference Method 5 test, for determination of particulate matter concentration, Method 9 determination of opacity, Method 2 for determination of the various rates of exhaust ventilation, and repeat performance tests.

Write the notifications and reports listed above.

Enter information required to be recorded above.

Submit the required reports developing, acquiring, installing, and utilizing technology and systems for the purpose of collecting, validating, and verifying information.

Develop, acquire, install, and utilize technology and systems for the purpose of processing and maintaining information.

Develop, acquire, install, and utilize technology and systems for the purpose of disclosing and providing information.

Adjust the existing ways to comply with any previously applicable instructions and requirements.

Train personnel to be able to respond to a collection of information.

Transmit, or otherwise disclose the information.


Currently, sources are using monitoring equipment that provides parameter data in an automated way (e.g., continuous parameter monitoring system). Although personnel at the source still need to evaluate the data, this type of monitoring equipment has significantly reduced the burden associated with monitoring and recordkeeping.


5. The Information Collected: Agency Activities, Collection Methodology, and Information Management


5(a) Agency Activities


EPA conducts the following activities in connection with the acquisition, analysis, storage, and distribution of the required information.


Agency Activities

Observe initial performance tests and repeat performance tests if necessary.

Review notifications and reports, including performance test reports, excess emissions reports, required to be submitted by industry.

Audit facility records.

Input, analyze, and maintain data in the Online tracking Information system (OTIS).


5(b) Collection Methodology and Management


Following notification of startup, the reviewing authority could inspect the source to determine whether the pollution control devices are properly installed and operational. Performance test reports are used by the Agency to discern a source’s initial capability to comply with the emission standard, and to note the operating conditions under which compliance was achieved. Data and records maintained by the respondents are tabulated and published for use in compliance and enforcement programs. The semiannual reports are used for problem identification, as a check on source operation and maintenance, and for compliance determinations.


Information contained in the reports is entered into OTIS which is operated and maintained by the EPA Office of Compliance. OTIS is the EPA database for the collection, maintenance, and retrieval of compliance data for approximately 125,000 industrial and government-owned facilities. EPA uses OTIS for tracking air pollution compliance and enforcement by local and state regulatory agencies, EPA regional offices, and EPA headquarters. EPA delegated Authorities can edit, store, retrieve, and analyze the data.


The records required by this regulation must be retained by the owner or operator for two years.


5(c) Small Entity Flexibility


The majority of the respondents are large entities (i.e., large businesses). However, the impact on small entities (i.e., small businesses) was taken into consideration during the development of the regulation. Due to technical considerations involving the process operations and the types of control equipment employed, the recordkeeping and reporting requirements are the same for both small and large entities. The Agency considers these to be the minimum requirements needed to ensure compliance and, therefore, cannot reduce them further for small entities. To the extent that larger businesses can use economies of scale to reduce their burden, the overall burden will be reduced.


5(d) Collection Schedule


The specific frequency for each information collection activity within this request is shown below in Table 1: Annual Respondent Burden for NSPS for Primary and Secondary Emissions from Basic Oxygen Furnaces (40 CFR Part 60, Subparts N and Na) (Renewal).


6. Estimating the Burden and Cost of the Collection


Table 1 documents the computation of individual burdens for the recordkeeping and reporting requirements applicable to the industry for the subpart included in this ICR. The individual burdens are expressed under standardized headings believed to be consistent with the concept of burden under the Paperwork Reduction Act. Wherever appropriate, specific tasks and major assumptions have been identified. Responses to this information collection are mandatory.


The Agency may not conduct or sponsor, and a person is not required to respond to, a collection of information unless it displays a currently valid OMB Control Number.


6(a) Estimating Respondent Burden


The average annual burden to industry over the next three years from these recordkeeping and reporting requirements is estimated to be 6,263 (Total Labor Hours from Table 1). These hours are based on Agency studies and background documents from the development of the regulation, Agency knowledge and experience with the NSPS program, the previously approved ICR, and any comments received.


6(b) Estimating Respondent Costs


(i) Estimating Labor Costs


This ICR uses the following labor rates:


Managerial $119.36 ($56.84 + 110%)

Technical $99.18 ($47.23 + 110%)

Clerical $49.35 ($23.50 + 110%)


These rates are from the United States Department of Labor, Bureau of Labor Statistics, March 2011, "Table 2. Civilian Workers, by Occupational and Industry group." The rates are from column 1, "Total Compensation." The rates have been increased by 110 percent to account for the benefit packages available to those employed by private industry.


(ii) Estimating Capital/Startup and Operation and Maintenance Costs


The type of industry costs associated with the information collection activities in the subject standard are both labor costs, which are addressed elsewhere in this ICR, and the costs associated with continuous monitoring. The capital/startup costs are one-time costs when a facility becomes subject to the regulation. The annual operation and maintenance costs are the ongoing costs to maintain the monitor and other costs, such as photocopying and postage.




(iii) Capital/Startup vs. Operation and Maintenance (O&M) Costs


Capital/Startup vs. Operation and Maintenance (O&M) Costs

(A)

Continuous Monitoring Device

(B)

Capital / Startup Cost for One Respondent

(C)

Number of New Respondents

(D)

Total Capital/ Startup Cost

(B X C)

(E)

Annual O&M Costs for One Respondent

(F)

Number of Respondents with O&M

(G)

Total O&M,

(E X F)

Flow meters to measure exhaust gas flow rate

$18,000

0

$0

$900

18

$16,200

Flow meters to measure pressure flow rate

0

0

$0

$900

15

$13,500

Total



$0



$29,700


The total capital/startup costs for this ICR are $0. This is the total of column D in the above table.


The total operation and maintenance (O&M) costs for this ICR are $29,700. This is the total of column G.


The average annual cost for capital/startup and operation and maintenance costs to industry over the next three years of the ICR is estimated to be $29,700.


6(c) Estimating Agency Burden and Cost


The only costs to the Agency are those costs associated with analysis of the reported information. EPA’s overall compliance and enforcement program includes activities such as: the examination of records maintained by the respondents; periodic inspection of sources of emissions; and the publication and distribution of collected information.


The average annual Agency cost during the three years of the ICR is estimated to be $9,328.


This cost is based on the average hourly labor rate as follows:


Managerial $62.27 (GS-13, Step 5, $38.92 + 60%)

Technical $46.21 (GS-12, Step 1, $28.88 + 60%)

Clerical $25.01 (GS-6, Step 3, $15.63 + 60%)


These rates are from the Office of Personnel Management (OPM) “2011 General Schedule” which excludes locality rates of pay. The rates have been increased by 60 percent to account for the benefit packages available to government employees. Details upon which this estimate is based appear below in Table 2: Average Annual EPA Burden and Cost - NSPS for Primary and Secondary Emissions from Basic Oxygen Furnaces (40 CFR Part 60, Subparts N and Na) (Renewal).


6(d) Estimating the Respondent Universe and Total Burden and Costs


Based on our research for this ICR, on average over the next three years, approximately 18 existing respondents will be subject to the standard. It is estimated that no additional respondent per year will become subject to the standard. The overall average number of respondents, as shown in the table below, is 18 per year.


The number of respondents is calculated using the following table that addresses the three years covered by this ICR.


Number of Respondents

Year

(A)

Number of New Respondents 1

(B)

Number of Existing Respondents

(C)

Number of Existing Respondents That Keep Records But Do Not Submit Reports

(D)

Number of Existing Respondents That Are Also New Respondents

(E)

Number of Respondents

(E=A+B+C-D)

1

0

18

0

0

18

2

0

18

0

0

18

3

0

18

0

0

18

Average

0

18

0

0

18

1 New respondents include sources with constructed, reconstructed, and modified affected facilities.


To avoid double-counting respondents, column D is subtracted. As shown above, the average Number of Respondents over the three-year period of this ICR is 18.


The total number of annual responses per year is calculated using the following table:


Total Annual Responses

(A)

Information Collection Activity

(B)

Number of Respondents

(C)

Number of Responses

(D)

Number of Existing Respondents That Keep Records But Do Not Submit Reports

(E)

Total Annual Responses

E=(BxC)+D

Notification of construction or modification

0

1

0

0

Notification of performance test

0

1

0

0

Report results of performance test

0

1

0

0

Semiannual report

18

2

0

36




Total

36


The number of Total Annual Responses is 36.


The total annual labor costs are $599,483. Details regarding these estimates may be found below in Table 1: Annual Respondent Burden and Cost – NSPS for Primary and Secondary Emissions from Basic Oxygen Furnaces (40 CFR Part 60, Subparts N and Na) (Renewal).


6(e) Bottom Line Burden Hours Burden Hours and Cost Tables


The detailed bottom line burden hours and cost calculations for the respondents and the Agency are shown in Tables 1 and 2, respectively, and summarized below.


(i) Respondent Tally


The total annual labor hours are 6,263. Details regarding these estimates may be found below in Table 1: Annual Respondent Burden and Cost - NSPS for Primary and Secondary Emissions from Basic Oxygen Furnaces (40 CFR Part 60, Subparts N and Na) (Renewal).


Furthermore, the annual public reporting and recordkeeping burden for this collection of information is estimated to average 174 hours per response.


The total annual capital/startup and operation and maintenance (O&M) costs to the regulated entity are $29,700.


(ii) The Agency Tally


The average annual Agency burden and cost over the next three years is estimated to be 207 labor hours at a cost of $9,328. See below Table 2: Average Annual EPA Burden and Cost - NSPS for Primary and Secondary Emissions from Basic Oxygen Furnaces (40 CFR Part 60, Subparts N and Na) (Renewal).


6(f) Reasons for Change in Burden


The adjustment increase in burden from the most recently approved ICR is due to a more accurate estimate of existing sources. Consultations with OAQPS and trade associations revealed that there are approximately eighteen sources subject to the rule, as compared with the active ICR that shows five sources. There are no new facilities expected to be constructed over the next three years of this ICR. There is also an increase in the estimated burden cost as currently identified in the OMB Inventory of approved Burdens. The increase is not due to any program changes. The change in burden cost is due to the use of the most updated labor rates.


Because there are no new sources with reporting requirements, no capital/startup costs are incurred. The only cost that is incurred is for the O&M of the monitoring equipment.


6(g) Burden Statement


The annual public reporting and recordkeeping burden for this collection of information is estimated to average 174 hours per response. Burden means the total time, effort, or financial resources expended by persons to generate, maintain, retain, disclose or provide information to or for a Federal agency. This includes the time needed to review instructions; develop, acquire, install, and utilize technology and systems for the purposes of collecting, validating, and verifying information, processing and maintaining information, and disclosing and providing information; adjust the existing ways to comply with any previously applicable instructions and requirements; train personnel to be able to respond to a collection of information; search data sources; complete and review the collection of information; and transmit or otherwise disclose the information.


An agency may not conduct or sponsor, and a person is not required to respond to, a collection of information unless it displays a valid OMB Control Number. The OMB Control Numbers for EPA’s regulations are listed at 40 CFR part 9 and 48 CFR chapter 15.


To comment on the Agency's need for this information, the accuracy of the provided burden estimates, and any suggested methods for minimizing respondent burden, including the use of automated collection techniques, EPA has established a public docket for this ICR under Docket ID Number EPA-HQ-OECA-2011-0219. An electronic version of the public docket is available at http://www.regulations.gov/ which may be used to obtain a copy of the draft collection of information, submit or view public comments, access the index listing of the content of the docket, and to access those documents in the public docket that are available electronically. When in the system, select “search” than key in the docket ID number identified in this document. The documents are also available for public viewing at the Enforcement and Compliance Docket and Information Center in the EPA Docket Center (EPA/DC), EPA West, Room 3334, 1301 Constitution Avenue, N.W., Washington, D.C. The EPA Docket Center Public Reading Room is open from 8:30 a.m. to 4:30 p.m., Monday through Friday, excluding legal holidays. The telephone number for the Reading Room is (202) 566-1744, and the telephone number for the Enforcement and Compliance Docket and Information Center Docket is (202) 566-1752. Also, you can send comments to the Office of Information and Regulatory Affairs, Office of Management and Budget, 725 17th Street, N.W., Washington, D.C. 20503, Attention: Desk Officer for EPA. Please include the EPA Docket ID Number EPA-HQ-OECA-2011-0219 and OMB Control Number 2060-0029 in any correspondence.


Part B of the Supporting Statement


This part is not applicable because no statistical methods were used in collecting this information.



Table 1: Annual Respondent Burden and Cost – NSPS for Primary and Secondary Emissions from Basic Oxygen Furnaces (40 CFR Part 60, Subparts N and Na) (Renewal).


Burden item

(A)

Person hours per occurrence

(B)

No. of occurrences per respondent per year

(C)

Person hours per respondent per year

(C=AxB)

(D)

Respondents per year a

(E)

Technical person- hours per year

(E=CxD)

(F)

Management person hours per year

(Ex0.05)

(G)

Clerical person hours per year

(Ex0.1)

(H)

Total Cost

Per year b


1. Applications

N/A








2. Survey and Studies

N/A








3. Reporting requirements









A. Read instructions c

1

1

1

0

0

0

0

$0

B. Required activities









Performance tests d

194

1

194

0

0

0

0

$0

Repeat of performance test e

194

1

194

0

0

0

0

$0

Daily monitoring of emissions and operations

See 4E








C. Create information

See 3B and 4E








D. Gather existing information

See 3B and 4E








E. Write Report









Notification of reconstruction or modification

2

1

2

0

0

0

0

$0

Notification of performance test

2

1

2

0

0

0

0

$0

Performance test results

32

1

32

0

0

0

0

$0

Semiannual report of excess emissions f

10

2

20

18

360

18

36

$39,629.88

Subtotal for Reporting Requirements






414



4. Recordkeeping requirements









A. Read instructions

See 3A








B. Plan activities

See 3B








C. Implement Activities

See 3B








D. Develop record system

N/A








E. Time to enter information









Records of operating parameters









- Exhaust ventilation rate g

0.25

365

91.25

18

1,642.5

82.125

164.25

$180,811.33

  • Across the venture scrubber (i.e., pressure

drop and water supply pressure) h

0.25

365

91.25

15

1,368.75

68.43

136.87

$150,674.21

Records of performance test

See 3B








Records of duration of each steel production

cycle, and time and duration of any diversion

of exhaust gases from the main stack serving

the BOPF i

0.25

365

91.25

18

1,642.5

82.125

164.25

$180,811.33

Recalibrate and check monitoring devices j

8

1

8

18

144

7.2

14.4

$15,851.95

F. Time to train personnel









  • Certification of opacity observer k

8

2

16

18

288

14.4

28.8

$31,703.90

G. Time for audits

N/A








Subtotal for Recordkeeping Requirements






5,848.6



Subtotals: Labor Burden and costs





5,445.75

272.28

544.57

$599,483.34

TOTAL LABOR BURDEN AND COST (rounded)






6,262.6

6,263

(rounded)


$599,483


Assumptions:

a We have assumed that there are approximately 18 respondents (i.e., BOPF shops) that are subject to the regulation, with no additional new or reconstructed sources becoming subject to the rule over the next three years.

b This ICR uses the following labor rates: $119.36 per hour for Executive, Administrative, and Managerial labor; $99.18 per hour for Technical labor, and $49.35 per hour for Clerical labor. These rates are from the United States Department of Labor, Bureau of Labor Statistics, March 2011, Table 2. Civilian Workers, by Occupational and Industry groups. The rates are from column 1, Total Compensation. The rates have been increased by 110 percent to account for the benefit packages available to those employed by private industry.

c We have assumed that it will take one hour for each respondent to read instructions.

d We have assumed that it will take 194 hours for each respondent to complete a performance test.

e We have assumed that it will take 10 percent of respondents to repeat performance test due to failures.

f We have assumed that it will take 10 hours twice per year for each respondent to write the semiannual reports if excess emission.

g We have assumed that it will take each of the eighteen respondent 0.25 hours, 365 times per year, to record the exhaust ventilation rate.

h We have assumed that it will take each of the fifteen respondent 0.25 hours, 365 times per year, will enter information on records of CMS operating parameters across the venture scrubber. Fifteen of the existing respondents will use venture scrubbers as primary emission control systems.

i We have assumed that it will take each respondent 0.25 hours, 365 days per year, to record the duration of each steel production cycle.

j We have assumed that it will take each respondent eight hours once per year to recalibrate and check monitoring devices.

k We have assumed that it will take each respondent eight hours twice per year to train personnel on certification of opacity observer.





Table 2: Average Annual EPA Burden and Cost - NSPS for Primary and Secondary Emissions from Basic Oxygen Furnaces (40 CFR Part 60, Subparts N and Na) (Renewal)


Activity

(A)

EPA person- hours per occurrence

(B)

No. of occurrences per plant per year

(C)

EPA person- hours per plant per year

(C=AxB)

(D)

Plants per year a

(E)

Technical person- hours per year

(E=CxD)

(F)

Management person-hours per year

(Ex0.05)


(G)

Clerical person-hours per year

(Ex0.1)

(H)

Cost, $ b

New facility









Notification of performance test c

2

1

2

0

0

0

0

$0

Report of performance test results d

8

1

8

0

0

0

0

$0

Notification of reconstruction/modification e

2

1

2

0

0

0

0

$0

Review reports: Existing and new sources









Semiannual reports of excess emissions and

monitoring systems performance f

5

2

10

18

180

9

18

$9,328.41

Subtotals Labor Burden and cost





180

9

18

$9,328.41

TOTAL ANNUAL BURDEN AND COST (rounded)









207


$9,328


Assumptions:

a We have assumed that there are approximately 18 respondents (i.e., BOPF shops) that are subject to the regulation, with no additional new or reconstructed sources becoming subject to the rule over the next three years.

b This cost is based on the following hourly labor rates times a 1.6 benefits multiplication factor to account for government overhead expenses: $62.27 for Managerial (GS-13, Step 5, $38.92 x 1.6), $46.21 for Technical (GS-12, Step 1, $28.88 x 1.6) and $25.01 Clerical (GS-6, Step 3, $15.63 1.6). These rates are from the Office of Personnel Management (OPM) A2011 General Schedule@ which excludes locality rates of pay.

c We have assumed that it will take two hours once per year for each respondent to perform the performance test.

d We have assumed that it will take eight hours once per year for each respondent to report the performance test results.

e We have assumed that it will take two hours once per year for each respondent to comply with the notification requirements of the rule.

f We have assumed that it will take five hours twice per year for each respondent to submit semiannual reports of excess emissions and monitoring systems with all measurements over any three hour period (e.g., of low pressure) that average more than 10 percent below the averages during the most recent performance test.


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File TitleSF 83 SUPPORTING STATEMENT
Last Modified Bywwrigley
File Modified2011-12-07
File Created2011-12-07

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