Polyvinyl Chloride and Copolymers (PVC) Production |
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Major Source NESHAP Burden Estimate |
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|
February 9, 2012 |
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Worksheet Name |
Description |
PVC YR 1 |
NESHAP Burden Estimate for Industry in Year 1 |
PVC YR 2 |
NESHAP Burden Estimate for Industry in Year 2 |
PVC YR 3 |
NESHAP Burden Estimate for Industry in Year 3 |
PVC-Summary-PV |
Summary of NESHAP Burden Estimate for Industry |
Record&Reporting Burden Only |
Calculation of Record Keeping and Reporting Burden for Industry |
EPA YR 1 |
NESHAP Burden Estimate for EPA in Year 1 |
EPA YR 2 |
NESHAP Burden Estimate for EPA in Year 2 |
EPA YR 3 |
NESHAP Burden Estimate for EPA in Year 3 |
EPA Summary |
Summary of NESHAP Burden Estimate for EPA |
Hrs_Responses |
Summary of Hours required by responses |
Process Vent - T&M Costs |
Process Vent Testing and Monitoring Costs |
Resin T&M Costs |
Stripped Resin Testing and Monitoring Costs |
Wastewater T&M Costs |
Wastewater Testing and Monitoring Costs |
EquipmentLeaks - T&M Costs |
Equipment Leaks - Testing and Monitoring Costs |
Hourly Rates |
Hourly Rate Calculations |
Table 1 - Annual Respondent Burden and Cost of Recordkeeping and Reporting Requirements of the MACT Floor |
for Existing Major Sources: Polyvinyl Chloride and Copolymer Manufacturing Units - Year 1 |
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|
(A) |
(B) |
(C) |
(D) |
(E) |
(F) |
(G) |
(H) |
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|
Footnotes |
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|
|
Respondent |
Non-Labor |
Number of |
Hours |
Number of |
Technical |
Management |
Clerical |
Total |
Total |
Total |
|
|
|
|
Hours per |
Costs |
Occurrences |
Per |
Respondents |
Hours |
Hours |
Hours |
Labor Costs |
Non-Labor |
Responses |
|
|
|
|
Occurrence |
Per |
Per |
Respondent |
Per Year |
Per Year |
Per Year |
Per Year |
Per Year |
Costs |
Per Year |
|
|
|
|
(Technical |
Occurrence |
Respondent |
Per Year |
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|
|
|
|
Per Year |
|
Burden Item |
hours) |
|
Per Year |
(C=A x C |
|
(D x E) |
(F x 0.05) |
(F x 0.1) |
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|
1. |
Applications |
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N/A |
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|
2. |
Surveys and Studies |
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N/A |
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3. |
Reporting Requirements |
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|
A. |
Read and Understand Rule Requirements |
|
25 |
$100 |
1 |
25 |
15 |
375 |
19 |
38 |
$40,790 |
$1,500 |
0 |
a,b,c |
|
B. |
Required Activities |
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|
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1) Initial performance test, sampling, and report |
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|
|
a) Process Vents |
32 |
$51,198 |
1 |
32 |
14 |
448 |
22 |
45 |
$48,731 |
$716,768 |
0 |
a,d |
|
|
|
b) Resins |
2 |
$1,803 |
1 |
2 |
18 |
36 |
2 |
4 |
$3,916 |
$32,454 |
0 |
a,e |
|
|
|
c) wastewater |
2 |
$491 |
1 |
2 |
57 |
114 |
6 |
11 |
$12,400 |
$27,987 |
0 |
a,f |
|
|
|
d) heat exchangers |
- |
$0 |
0 |
0 |
23 |
0 |
0 |
0 |
$0 |
$0 |
0 |
g |
|
|
|
e) equipment leaks |
2 |
$77,798 |
1 |
2 |
13 |
26 |
1 |
3 |
$2,828 |
$1,011,368 |
0 |
h |
|
|
2) Periodic performance test, sampling, and report |
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|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
a) Process Vents |
32 |
$48,030 |
1 |
32 |
0 |
0 |
0 |
0 |
$0 |
$0 |
0 |
i |
|
|
|
b) Resins |
1 |
$601 |
11 |
11 |
18 |
198 |
10 |
20 |
$21,537 |
$118,998 |
0 |
e |
|
|
|
c) wastewater |
1 |
$491 |
11 |
11 |
15 |
165 |
8 |
17 |
$17,948 |
$80,933 |
0 |
f |
|
|
|
d) uncontrolled wastewater |
1 |
$491 |
1 |
1 |
0 |
0 |
0 |
0 |
$0 |
$0 |
0 |
f |
|
|
|
e) heat exchangers |
1 |
$0 |
12 |
12 |
23 |
276 |
14 |
28 |
$30,022 |
$0 |
0 |
g |
|
|
|
f) equipment leaks |
1 |
$18,205 |
1 |
1 |
13 |
13 |
1 |
1 |
$1,414 |
$236,666 |
0 |
h |
|
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3) Establish operating parameters and monitoring plan |
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|
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|
a) Process Vents |
3.5 |
$0 |
1 |
3.5 |
14 |
49 |
2 |
5 |
$5,330 |
$0 |
0 |
a,b,c |
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4) Continuous parameter monitoring |
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|
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|
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a) Initial capital costs (PRD Electronic Monitor) |
0 |
$188,913 |
1 |
0 |
15 |
0 |
0 |
0 |
$0 |
$2,833,695 |
0 |
a,b |
|
|
|
b) Annualized capital and O&M costs (PRD Electronic Monitor) |
11 |
$26,897 |
1 |
11 |
15 |
165 |
8 |
17 |
$17,948 |
$403,455 |
0 |
b |
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C. |
Create Information |
|
Incl. in 3.B |
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D. |
Gather Information |
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Incl. in 3.E |
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E. |
Report Preparation |
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1) Initial Notification |
|
5 |
$0 |
1 |
5 |
15 |
75 |
4 |
8 |
$8,158 |
$0 |
15 |
a,b |
|
|
2) Batch precompliance report |
|
5 |
$0 |
1 |
5 |
15 |
75 |
4 |
8 |
$8,158 |
$0 |
15 |
a,b |
|
|
3) Notification of performance test with test plan |
|
10 |
$0 |
1 |
10 |
15 |
150 |
8 |
15 |
$16,316 |
$0 |
15 |
a,b |
|
|
4) Notification of compliance status |
|
20 |
$0 |
1 |
20 |
15 |
300 |
15 |
30 |
$32,632 |
$0 |
15 |
a,b |
|
|
5) Compliance report |
|
25 |
$0 |
1 |
25 |
0 |
0 |
0 |
0 |
$0 |
$0 |
0 |
b,k |
|
|
6) Notice of inspection |
|
5 |
$0 |
1 |
5 |
15 |
75 |
4 |
8 |
$8,158 |
$0 |
15 |
b,k |
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7) Affirmative defense |
|
18 |
$0 |
1 |
18 |
0 |
18 |
12 |
0 |
$0 |
$0 |
0 |
j |
ReportingSubtotal |
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2,540 |
127 |
254 |
$276,285 |
$2,630,128 |
75 |
l |
4. Recordkeeping Requirements |
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A. Read Instructions |
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Incl. in 3.A |
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B. Implement Activities |
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N/A |
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C. Develop Record System |
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N/A |
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D. Record Information |
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1) Records of process vent requirements |
|
10 |
$0 |
1 |
10 |
0 |
0 |
0 |
0 |
$0 |
$0 |
0 |
b,k |
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|
2) Records of resin stripper requirements |
|
15 |
$0 |
1 |
15 |
0 |
0 |
0 |
0 |
$0 |
$0 |
0 |
b,k |
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|
3) Records wastewater requirements |
|
15 |
$0 |
1 |
15 |
0 |
0 |
0 |
0 |
$0 |
$0 |
0 |
b,k |
|
|
4) Records of storage vessel requirements |
|
10 |
$0 |
1 |
10 |
0 |
0 |
0 |
0 |
$0 |
$0 |
0 |
b,k |
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|
5) Records of equipment leak requirements |
|
25 |
$0 |
1 |
25 |
0 |
0 |
0 |
0 |
$0 |
$0 |
0 |
b,k |
|
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6) Records of heat exchanger requirements |
|
10 |
$0 |
1 |
10 |
0 |
0 |
0 |
0 |
$0 |
$0 |
0 |
b,k |
|
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7) Records of other emission sources requirements |
|
10 |
$0 |
1 |
10 |
0 |
0 |
0 |
0 |
$0 |
$0 |
0 |
b,k |
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E. Personnel Training |
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Incl. in 3.B |
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F. Time for Audits |
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N/A |
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Recordkeeping Subtotal |
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|
|
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|
|
|
0 |
0 |
0 |
$0 |
$0 |
0 |
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TOTAL: |
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|
|
|
|
|
2,540 |
127 |
254 |
$276,285 |
$2,630,128 |
75 |
|
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Total Hours |
Labor |
Non-Labor |
Total |
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Summary of Respondent Burden |
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|
2,921 |
$276,285 |
$2,630,128 |
$2,906,413 |
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Initial Capital and Startup |
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|
$2,835,195 |
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|
Annualized Capital/Start-up and O & M |
|
$2,630,128 |
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FOOTNOTES |
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a |
One-time only costs. |
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b |
Cost incurred by a facility regardless of the number of affected units at the plant. |
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c |
15 major sources in affected source category |
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d |
14 major sources are expected to perform testing for process vents. OxyVinyls Pasadena does not operate a process vent control, but rather sends process vent gas streams to PolyOne Pedricktown for control. |
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e |
18 respondents equivalent to 19 unique combinations of facilities and resin types. |
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f |
An estimated 42 uncontrolled streams and 15 wastewater stripper outlets (across 15 facilities) are expected to require initial wastewater testing. 15 wastewater stripper outlets are expected to require monthly testing. 42 uncontrolled streams will require annual testing |
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g |
All heat exchnager testing and monitoring costs assumed to be incurred annually. 23 cooling towers at 15 facilities. |
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h |
13 facilities are expected to be required to increase stringency of their LDAR programs to 40 CFR Part 63, Subpart UU. Non-Labor costs technically include labor to perform LDAR testing in addition to monitoring equipment and maintenance materials. Respondent hours are an estimation of the additional reporting required by the final rule. |
|
i |
process vent testing is required initially and once every five years, therefore no additional costs are expected in additional to the initial testing requirement. |
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j |
Hours for affirmative defense are shown only for illustration and are not included in the total burden estimate |
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k |
Annual cost. Annual costs are not incurred until the second year of operation. |
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l |
Reporting subtotal does not include capital costs for PRD monitoring system. |
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Table 2 - Annual Respondent Burden and Cost of Recordkeeping and Reporting Requirements of the MACT Floor |
for Existing Major Sources: Polyvinyl Chloride and Copolymer Manufacturing Units - Year 2 |
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|
(A) |
(B) |
(C) |
(D) |
(E) |
(F) |
(G) |
(H) |
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|
|
Footnotes |
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|
|
|
Respondent |
Non-Labor |
Number of |
Hours |
Number of |
Technical |
Management |
Clerical |
Total |
Total |
Total |
|
|
|
|
Hours per |
Costs |
Occurrences |
Per |
Respondents |
Hours |
Hours |
Hours |
Labor Costs |
Non-Labor |
Responses |
|
|
|
|
Occurrence |
Per |
Per |
Respondent |
Per Year |
Per Year |
Per Year |
Per Year |
Per Year |
Costs |
Per Year |
|
|
|
|
(Technical |
Occurrence |
Respondent |
Per Year |
|
|
|
|
|
Per Year |
|
Burden Item |
hours) |
|
Per Year |
(C=A x C |
|
(D x E) |
(F x 0.05) |
(F x 0.1) |
|
|
|
1. |
Applications |
|
|
N/A |
|
|
|
|
|
|
|
|
|
|
|
2. |
Surveys and Studies |
|
|
N/A |
|
|
|
|
|
|
|
|
|
|
|
3. |
Reporting Requirements |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
A. |
Read and Understand Rule Requirements |
|
25 |
$100 |
1 |
25 |
0 |
0 |
0 |
0 |
$0 |
$0 |
0 |
a,b,c |
|
B. |
Required Activities |
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|
|
|
|
|
|
|
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|
|
|
|
1) Initial performance test, sampling, and report |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
a) Process Vents |
32 |
$51,198 |
1 |
32 |
0 |
0 |
0 |
0 |
$0 |
$0 |
0 |
a,d |
|
|
|
b) Resins |
2 |
$1,803 |
1 |
2 |
0 |
0 |
0 |
0 |
$0 |
$0 |
0 |
a,e |
|
|
|
c) wastewater |
2 |
$491 |
1 |
2 |
0 |
0 |
0 |
0 |
$0 |
$0 |
0 |
a,f |
|
|
|
d) heat exchangers |
- |
$0 |
0 |
0 |
0 |
0 |
0 |
0 |
$0 |
$0 |
0 |
g |
|
|
|
e) equipment leaks |
2 |
$77,798 |
1 |
2 |
0 |
0 |
0 |
0 |
$0 |
$0 |
0 |
h |
|
|
2) Periodic performance test, sampling, and report |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
a) Process Vents |
32 |
$48,030 |
1 |
32 |
3 |
90 |
4 |
9 |
$9,746 |
$134,484 |
0 |
i |
|
|
|
b) Resins |
1 |
$601 |
12 |
12 |
18 |
216 |
11 |
22 |
$23,495 |
$129,816 |
0 |
e |
|
|
|
c) wastewater |
1 |
$491 |
12 |
12 |
15 |
180 |
9 |
18 |
$19,579 |
$88,290 |
0 |
f |
|
|
|
d) uncontrolled wastewater |
1 |
$491 |
1 |
1 |
42 |
42 |
2 |
4 |
$4,568 |
$20,601 |
0 |
f |
|
|
|
e) heat exchangers |
1 |
$0 |
12 |
12 |
23 |
276 |
14 |
28 |
$30,022 |
$0 |
0 |
g |
|
|
|
f) equipment leaks |
1 |
$18,205 |
1 |
1 |
13 |
13 |
1 |
1 |
$1,414 |
$236,666 |
0 |
h |
|
|
3) Establish operating parameters and monitoring plan |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
a) Process Vents |
3.5 |
$0 |
1 |
3.5 |
0 |
0 |
0 |
0 |
$0 |
$0 |
0 |
a,b,c |
|
|
4) Continuous parameter monitoring |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
a) Initial capital costs (PRD Electronic Monitor) |
0 |
$188,913 |
1 |
0 |
0 |
0 |
0 |
0 |
$0 |
$0 |
0 |
a,b |
|
|
|
b) Annualized capital and O&M costs (PRD Electronic Monitor) |
11 |
$26,897 |
1 |
11 |
15 |
165 |
8 |
17 |
$17,948 |
$403,455 |
0 |
b |
|
C. |
Create Information |
|
Incl. in 3.B |
|
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|
|
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|
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|
|
|
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D. |
Gather Information |
|
Incl. in 3.E |
|
|
|
|
|
|
|
|
|
|
|
|
E. |
Report Preparation |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
1) Initial Notification |
|
5 |
$0 |
1 |
5 |
0 |
0 |
0 |
0 |
$0 |
$0 |
0 |
a,b |
|
|
2) Batch precompliance report |
|
5 |
$0 |
1 |
5 |
0 |
0 |
0 |
0 |
$0 |
$0 |
0 |
a,b |
|
|
3) Notification of performance test with test plan |
|
10 |
$0 |
1 |
10 |
0 |
0 |
0 |
0 |
$0 |
$0 |
0 |
a,b |
|
|
4) Notification of compliance status |
|
20 |
$0 |
1 |
20 |
0 |
0 |
0 |
0 |
$0 |
$0 |
0 |
a,b |
|
|
5) Compliance report |
|
25 |
$0 |
1 |
25 |
15 |
375 |
19 |
38 |
$40,790 |
$0 |
15 |
b,k |
|
|
6) Notice of inspection |
|
5 |
$0 |
1 |
5 |
15 |
75 |
4 |
8 |
$8,158 |
$0 |
15 |
b,k |
|
|
7) Affirmative defense |
|
18 |
$0 |
1 |
18 |
0 |
18 |
12 |
0 |
$0 |
$0 |
0 |
j |
ReportingSubtotal |
|
|
|
|
|
|
|
|
1,432 |
72 |
143 |
$155,720 |
$1,013,312 |
30 |
l |
4. Recordkeeping Requirements |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
A. Read Instructions |
|
|
Incl. in 3.A |
|
|
|
|
|
|
|
|
|
|
|
|
B. Implement Activities |
|
|
N/A |
|
|
|
|
|
|
|
|
|
|
|
|
C. Develop Record System |
|
|
N/A |
|
|
|
|
|
|
|
|
|
|
|
|
D. Record Information |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
1) Records of process vent requirements |
|
10 |
$0 |
1 |
10 |
15 |
150 |
8 |
15 |
$16,316 |
$0 |
0 |
b,k |
|
|
2) Records of resin stripper requirements |
|
15 |
$0 |
1 |
15 |
15 |
225 |
11 |
23 |
$24,474 |
$0 |
0 |
b,k |
|
|
3) Records wastewater requirements |
|
15 |
$0 |
1 |
15 |
15 |
225 |
11 |
23 |
$24,474 |
$0 |
0 |
b,k |
|
|
4) Records of storage vessel requirements |
|
10 |
$0 |
1 |
10 |
15 |
150 |
8 |
15 |
$16,316 |
$0 |
0 |
b,k |
|
|
5) Records of equipment leak requirements |
|
25 |
$0 |
1 |
25 |
15 |
375 |
19 |
38 |
$40,790 |
$0 |
0 |
b,k |
|
|
6) Records of heat exchanger requirements |
|
10 |
$0 |
1 |
10 |
15 |
150 |
8 |
15 |
$16,316 |
$0 |
0 |
b,k |
|
|
7) Records of other emission sources requirements |
|
10 |
$0 |
1 |
10 |
15 |
150 |
8 |
15 |
$16,316 |
$0 |
0 |
b,k |
|
E. Personnel Training |
|
|
Incl. in 3.B |
|
|
|
|
|
|
|
|
|
|
|
|
F. Time for Audits |
|
|
N/A |
|
|
|
|
|
|
|
|
|
|
|
Recordkeeping Subtotal |
|
|
|
|
|
|
|
|
1425 |
71.25 |
142.5 |
$155,003 |
$0 |
0 |
|
TOTAL: |
|
|
|
|
|
|
|
|
2,857 |
143 |
286 |
$310,723 |
$1,013,312 |
30 |
|
|
|
|
|
|
|
|
|
|
|
Total Hours |
Labor |
Non-Labor |
Total |
|
|
|
|
|
|
|
|
|
Summary of Respondent Burden |
|
|
3,285 |
$310,723 |
$1,013,312 |
$1,324,035 |
|
|
|
|
|
|
|
|
|
Initial Capital and Startup |
|
|
|
|
$0 |
|
|
|
|
|
|
|
|
|
|
Annualized Capital/Start-up and O & M |
|
$1,013,312 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
FOOTNOTES |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
a |
One-time only costs. |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
b |
Cost incurred by a facility regardless of the number of affected units at the plant. |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
c |
15 major sources in affected source category |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
d |
14 major sources are expected to perform testing for process vents. OxyVinyls Pasadena does not operate a process vent control, but rather sends process vent gas streams to PolyOne Pedricktown for control. |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
e |
18 respondents equivalent to 19 unique combinations of facilities and resin types. |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
f |
An estimated 42 uncontrolled streams and 15 wastewater stripper outlets (across 15 facilities) are expected to require initial wastewater testing. 15 wastewater stripper outlets are expected to require monthly testing. 42 uncontrolled streams will require annual testing |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
g |
All heat exchnager testing and monitoring costs assumed to be incurred annually. 23 cooling towers at 15 facilities. |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
h |
13 facilities are expected to be required to increase stringency of their LDAR programs to 40 CFR Part 63, Subpart UU. Non-Labor costs technically include labor to perform LDAR testing in addition to monitoring equipment and maintenance materials. Respondent hours are an estimation of the additional reporting required by the final rule. |
|
i |
process vent testing is required initially and once every five years, therefore no additional costs are expected in additional to the initial testing requirement. |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
j |
Hours for affirmative defense are shown only for illustration and are not included in the total burden estimate |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
k |
Annual cost. Annual costs are not incurred until the second year of operation. |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
l |
Reporting subtotal does not include capital costs for PRD monitoring system. |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Table 3 - Annual Respondent Burden and Cost of Recordkeeping and Reporting Requirements of the MACT Floor |
for Existing Major Sources: Polyvinyl Chloride and Copolymer Manufacturing Units - Year 3 |
|
|
|
|
(A) |
(B) |
(C) |
(D) |
(E) |
(F) |
(G) |
(H) |
|
|
|
Footnotes |
|
|
|
|
Respondent |
Non-Labor |
Number of |
Hours |
Number of |
Technical |
Management |
Clerical |
Total |
Total |
Total |
|
|
|
|
Hours per |
Costs |
Occurrences |
Per |
Respondents |
Hours |
Hours |
Hours |
Labor Costs |
Non-Labor |
Responses |
|
|
|
|
Occurrence |
Per |
Per |
Respondent |
Per Year |
Per Year |
Per Year |
Per Year |
Per Year |
Costs |
Per Year |
|
|
|
|
(Technical |
Occurrence |
Respondent |
Per Year |
|
|
|
|
|
Per Year |
|
Burden Item |
hours) |
|
Per Year |
(C=A x C |
|
(D x E) |
(F x 0.05) |
(F x 0.1) |
|
|
|
1. |
Applications |
|
|
N/A |
|
|
|
|
|
|
|
|
|
|
|
2. |
Surveys and Studies |
|
|
N/A |
|
|
|
|
|
|
|
|
|
|
|
3. |
Reporting Requirements |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
A. |
Read and Understand Rule Requirements |
|
25 |
$100 |
1 |
25 |
0 |
0 |
0 |
0 |
$0 |
$0 |
0 |
a,b,c |
|
B. |
Required Activities |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
1) Initial performance test, sampling, and report |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
a) Process Vents |
32 |
$51,198 |
1 |
32 |
0 |
0 |
0 |
0 |
$0 |
$0 |
0 |
a,d |
|
|
|
b) Resins |
2 |
$1,803 |
1 |
2 |
0 |
0 |
0 |
0 |
$0 |
$0 |
0 |
a,e |
|
|
|
c) wastewater |
2 |
$491 |
1 |
2 |
0 |
0 |
0 |
0 |
$0 |
$0 |
0 |
a,f |
|
|
|
d) heat exchangers |
- |
$0 |
0 |
0 |
0 |
0 |
0 |
0 |
$0 |
$0 |
0 |
g |
|
|
|
e) equipment leaks |
2 |
$77,798 |
1 |
2 |
0 |
0 |
0 |
0 |
$0 |
$0 |
0 |
h |
|
|
2) Periodic performance test, sampling, and report |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
a) Process Vents |
32 |
$48,030 |
1 |
32 |
3 |
90 |
4 |
9 |
$9,746 |
$134,484 |
0 |
i |
|
|
|
b) Resins |
1 |
$601 |
12 |
12 |
18 |
216 |
11 |
22 |
$23,495 |
$129,816 |
0 |
e |
|
|
|
c) wastewater |
1 |
$491 |
12 |
12 |
15 |
180 |
9 |
18 |
$19,579 |
$88,290 |
0 |
f |
|
|
|
d) uncontrolled wastewater |
1 |
$491 |
1 |
1 |
42 |
42 |
2 |
4 |
$4,568 |
$20,601 |
0 |
f |
|
|
|
e) heat exchangers |
1 |
$0 |
12 |
12 |
23 |
276 |
14 |
28 |
$30,022 |
$0 |
0 |
g |
|
|
|
f) equipment leaks |
1 |
$18,205 |
1 |
1 |
13 |
13 |
1 |
1 |
$1,414 |
$236,666 |
0 |
h |
|
|
3) Establish operating parameters and monitoring plan |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
a) Process Vents |
3.5 |
$0 |
1 |
3.5 |
0 |
0 |
0 |
0 |
$0 |
$0 |
0 |
a,b,c |
|
|
4) Continuous parameter monitoring |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
a) Initial capital costs (PRD Electronic Monitor) |
0 |
$188,913 |
1 |
0 |
0 |
0 |
0 |
0 |
$0 |
$0 |
0 |
a,b |
|
|
|
b) Annualized capital and O&M costs (PRD Electronic Monitor) |
11 |
$26,897 |
1 |
11 |
15 |
165 |
8 |
17 |
$17,948 |
$403,455 |
0 |
b |
|
C. |
Create Information |
|
Incl. in 3.B |
|
|
|
|
|
|
|
|
|
|
|
|
D. |
Gather Information |
|
Incl. in 3.E |
|
|
|
|
|
|
|
|
|
|
|
|
E. |
Report Preparation |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
1) Initial Notification |
|
5 |
$0 |
1 |
5 |
0 |
0 |
0 |
0 |
$0 |
$0 |
0 |
a,b |
|
|
2) Batch precompliance report |
|
5 |
$0 |
1 |
5 |
0 |
0 |
0 |
0 |
$0 |
$0 |
0 |
a,b |
|
|
3) Notification of performance test with test plan |
|
10 |
$0 |
1 |
10 |
0 |
0 |
0 |
0 |
$0 |
$0 |
0 |
a,b |
|
|
4) Notification of compliance status |
|
20 |
$0 |
1 |
20 |
0 |
0 |
0 |
0 |
$0 |
$0 |
0 |
a,b |
|
|
5) Compliance report |
|
25 |
$0 |
1 |
25 |
15 |
375 |
19 |
38 |
$40,790 |
$0 |
15 |
b,k |
|
|
6) Notice of inspection |
|
5 |
$0 |
1 |
5 |
15 |
75 |
4 |
8 |
$8,158 |
$0 |
15 |
b,k |
|
|
7) Affirmative defense |
|
18 |
$0 |
1 |
18 |
0 |
18 |
12 |
0 |
$0 |
$0 |
0 |
j |
ReportingSubtotal |
|
|
|
|
|
|
|
|
1,432 |
72 |
143 |
$155,720 |
$1,013,312 |
30 |
l |
4. Recordkeeping Requirements |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
A. Read Instructions |
|
|
Incl. in 3.A |
|
|
|
|
|
|
|
|
|
|
|
|
B. Implement Activities |
|
|
N/A |
|
|
|
|
|
|
|
|
|
|
|
|
C. Develop Record System |
|
|
N/A |
|
|
|
|
|
|
|
|
|
|
|
|
D. Record Information |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
1) Records of process vent requirements |
|
10 |
$0 |
1 |
10 |
15 |
150 |
8 |
15 |
$16,316 |
$0 |
0 |
b,k |
|
|
2) Records of resin stripper requirements |
|
15 |
$0 |
1 |
15 |
15 |
225 |
11 |
23 |
$24,474 |
$0 |
0 |
b,k |
|
|
3) Records wastewater requirements |
|
15 |
$0 |
1 |
15 |
15 |
225 |
11 |
23 |
$24,474 |
$0 |
0 |
b,k |
|
|
4) Records of storage vessel requirements |
|
10 |
$0 |
1 |
10 |
15 |
150 |
8 |
15 |
$16,316 |
$0 |
0 |
b,k |
|
|
5) Records of equipment leak requirements |
|
25 |
$0 |
1 |
25 |
15 |
375 |
19 |
38 |
$40,790 |
$0 |
0 |
b,k |
|
|
6) Records of heat exchanger requirements |
|
10 |
$0 |
1 |
10 |
15 |
150 |
8 |
15 |
$16,316 |
$0 |
0 |
b,k |
|
|
7) Records of other emission sources requirements |
|
10 |
$0 |
1 |
10 |
15 |
150 |
8 |
15 |
$16,316 |
$0 |
0 |
b,k |
|
E. Personnel Training |
|
|
Incl. in 3.B |
|
|
|
|
|
|
|
|
|
|
|
|
F. Time for Audits |
|
|
N/A |
|
|
|
|
|
|
|
|
|
|
|
Recordkeeping Subtotal |
|
|
|
|
|
|
|
|
1425 |
71.25 |
142.5 |
$155,003 |
$0 |
0 |
|
TOTAL: |
|
|
|
|
|
|
|
|
2,857 |
143 |
286 |
$310,723 |
$1,013,312 |
30 |
|
|
|
|
|
|
|
|
|
|
|
Total Hours |
Labor |
Non-Labor |
Total |
|
|
|
|
|
|
|
|
|
Summary of Respondent Burden |
|
|
3,285 |
$310,723 |
$1,013,312 |
$1,324,035 |
|
|
|
|
|
|
|
|
|
Initial Capital and Startup |
|
|
|
|
$0 |
|
|
|
|
|
|
|
|
|
|
Annualized Capital/Start-up and O & M |
|
$1,013,312 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
FOOTNOTES |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
a |
One-time only costs. |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
b |
Cost incurred by a facility regardless of the number of affected units at the plant. |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
c |
15 major sources in affected source category |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
d |
14 major sources are expected to perform testing for process vents. OxyVinyls Pasadena does not operate a process vent control, but rather sends process vent gas streams to PolyOne Pedricktown for control. |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
e |
18 respondents equivalent to 19 unique combinations of facilities and resin types. |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
f |
An estimated 42 uncontrolled streams and 15 wastewater stripper outlets (across 15 facilities) are expected to require initial wastewater testing. 15 wastewater stripper outlets are expected to require monthly testing. 42 uncontrolled streams will require annual testing |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
g |
All heat exchnager testing and monitoring costs assumed to be incurred annually. 23 cooling towers at 15 facilities. |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
h |
13 facilities are expected to be required to increase stringency of their LDAR programs to 40 CFR Part 63, Subpart UU. Non-Labor costs technically include labor to perform LDAR testing in addition to monitoring equipment and maintenance materials. Respondent hours are an estimation of the additional reporting required by the final rule. |
|
i |
process vent testing is required initially and once every five years, therefore no additional costs are expected in additional to the initial testing requirement. |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
j |
Hours for affirmative defense are shown only for illustration and are not included in the total burden estimate |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
k |
Annual cost. Annual costs are not incurred until the second year of operation. |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
l |
Reporting subtotal does not include capital costs for PRD monitoring system. |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Table 5 - Annual Designated Administrator Burden and Cost of Recordkeeping and Reporting Requirements of the MACT Floor for Existing Sources: Polyvinyl Chloride and Copolymer Manufacturing Units - Year 1 |
|
|
|
|
|
(A) |
(B) |
(C) |
(D) |
(E) |
(F) |
Burden Item |
Number of Occurrences Per Year |
EPA Hours Per Occurrence |
Tech Hours Per Year (C=AxB) |
Management Hours Per Year (D=Cx0.05) |
Clerical Hours Per Year (E=Cx0.1) |
EPA Cost Per Year (a,b) |
1. |
Applications |
|
|
|
not applicable |
2. |
Read and Understand Rule Requirements |
|
|
|
10 |
|
16 |
160 |
8 |
16 |
$8,292 |
3. |
Required Activities |
|
|
|
|
|
|
|
|
|
|
|
A. |
Observe initial performance tests |
3 |
b |
48 |
134 |
7 |
13 |
$6,965 |
|
B. |
Excess emissions -- Enforcement Activities |
|
|
2 |
d |
24 |
38 |
2 |
4 |
$1,990 |
|
C. |
Create Information |
|
|
not applicable |
|
D. |
Gather Information |
|
|
not applicable |
|
E. |
Report Reviews |
|
|
|
|
|
|
|
|
|
|
|
1) |
Review initial notification |
|
15 |
|
3 |
45 |
2 |
5 |
$2,332 |
|
|
2) |
Review batch precompliance report |
|
15 |
|
5 |
75 |
4 |
8 |
$3,887 |
|
|
3) |
Review notification of performance test |
|
15 |
|
10 |
150 |
8 |
15 |
$7,773 |
|
|
4) |
Review notification of compliance status |
|
15 |
|
40 |
600 |
30 |
60 |
$31,093 |
|
|
5) |
Review compliance report |
|
0 |
|
20 |
0 |
0 |
0 |
$0 |
|
|
6) |
Review notice of inspection |
|
15 |
|
3 |
45 |
2 |
5 |
$2,332 |
|
|
7) |
Review affirmative defense |
|
0 |
|
10 |
0 |
0 |
0 |
$0 |
|
F. |
Prepare annual summary report |
|
|
1 |
c |
32 |
32 |
2 |
3 |
$1,658 |
4. |
Travel expenses: (1 person * 30 hours per year / 8 hours per day * $75 per diem) + ($600 per round trip) = |
|
|
|
|
|
|
|
$881 |
per trip |
$2,468 |
|
TOTAL |
|
|
|
|
|
|
1280 |
64 |
128 |
$68,790 |
|
|
|
|
|
|
|
|
|
|
|
|
FOOTNOTES |
|
|
|
|
|
|
|
|
|
|
|
a |
Figures may not add exactly due to rounding. |
|
|
|
|
|
|
|
|
|
|
b |
Assumes EPA personnel attend 20 percent of the initial process vent stack tests. |
|
|
|
|
|
|
|
|
|
|
c |
Using four hours per state to write annual summary report. |
|
|
|
|
|
|
|
|
|
|
d |
Assume 10% of major source facilities (16) have emission exceedances. |
|
|
|
|
|
|
|
|
|
|
Table 6 - Annual Designated Administrator Burden and Cost of Recordkeeping and Reporting Requirements of the MACT Floor for Existing Sources: Polyvinyl Chloride and Copolymer Manufacturing Units - Year 2 |
|
|
|
|
|
(A) |
(B) |
(C) |
(D) |
(E) |
(F) |
Burden Item |
Number of Occurrences Per Year |
EPA Hours Per Occurrence |
Tech Hours Per Year (C=AxB) |
Management Hours Per Year (D=Cx0.05) |
Clerical Hours Per Year (E=Cx0.1) |
EPA Cost Per Year (a,b) |
1. |
Applications |
|
|
|
not applicable |
2. |
Read and Understand Rule Requirements |
|
|
|
0 |
|
16 |
0 |
0 |
0 |
$0 |
3. |
Required Activities |
|
|
|
|
|
|
|
|
|
|
|
A. |
Observe initial performance tests |
0 |
b |
48 |
0 |
0 |
0 |
$0 |
|
B. |
Excess emissions -- Enforcement Activities |
|
|
2 |
d |
24 |
38 |
2 |
4 |
$1,990 |
|
C. |
Create Information |
|
|
not applicable |
|
D. |
Gather Information |
|
|
not applicable |
|
E. |
Report Reviews |
|
|
|
|
|
|
|
|
|
|
|
1) |
Review initial notification |
|
0 |
|
3 |
0 |
0 |
0 |
$0 |
|
|
2) |
Review batch precompliance report |
|
0 |
|
5 |
0 |
0 |
0 |
$0 |
|
|
3) |
Review notification of performance test |
|
0 |
|
10 |
0 |
0 |
0 |
$0 |
|
|
4) |
Review notification of compliance status |
|
0 |
|
40 |
0 |
0 |
0 |
$0 |
|
|
5) |
Review compliance report |
|
15 |
|
20 |
300 |
15 |
30 |
$15,547 |
|
|
6) |
Review notice of inspection |
|
15 |
|
3 |
45 |
2 |
5 |
$2,332 |
|
|
7) |
Review affirmative defense |
|
0 |
|
10 |
0 |
0 |
0 |
$0 |
|
F. |
Prepare annual summary report |
|
|
1 |
c |
32 |
32 |
2 |
3 |
$1,658 |
4. |
Travel expenses: (1 person * 30 hours per year / 8 hours per day * $75 per diem) + ($600 per round trip) = |
|
|
|
|
|
|
|
n/a |
per trip |
$0 |
|
TOTAL |
|
|
|
|
|
|
415 |
21 |
42 |
$21,527 |
|
|
|
|
|
|
|
|
|
|
|
|
FOOTNOTES |
|
|
|
|
|
|
|
|
|
|
|
a |
Figures may not add exactly due to rounding. |
|
|
|
|
|
|
|
|
|
|
b |
Assumes EPA personnel attend 20 percent of the initial process vent stack tests. |
|
|
|
|
|
|
|
|
|
|
c |
Using four hours per state to write annual summary report. |
|
|
|
|
|
|
|
|
|
|
d |
Assume 10% of major source facilities (16) have emission exceedances. |
|
|
|
|
|
|
|
|
|
|
Table 7 - Annual Designated Administrator Burden and Cost of Recordkeeping and Reporting Requirements of the MACT Floor for Existing Sources: Polyvinyl Chloride and Copolymer Manufacturing Units - Year 3 |
|
|
|
|
|
(A) |
(B) |
(C) |
(D) |
(E) |
(F) |
Burden Item |
Number of Occurrences Per Year |
EPA Hours Per Occurrence |
Tech Hours Per Year (C=AxB) |
Management Hours Per Year (D=Cx0.05) |
Clerical Hours Per Year (E=Cx0.1) |
EPA Cost Per Year (a,b) |
1. |
Applications |
|
|
|
not applicable |
2. |
Read and Understand Rule Requirements |
|
|
|
0 |
|
16 |
0 |
0 |
0 |
$0 |
3. |
Required Activities |
|
|
|
|
|
|
|
|
|
|
|
A. |
Observe initial performance tests |
0 |
b |
48 |
0 |
0 |
0 |
$0 |
|
B. |
Excess emissions -- Enforcement Activities |
|
|
2 |
d |
24 |
38 |
2 |
4 |
$1,990 |
|
C. |
Create Information |
|
|
not applicable |
|
D. |
Gather Information |
|
|
not applicable |
|
E. |
Report Reviews |
|
|
|
|
|
|
|
|
|
|
|
1) |
Review initial notification |
|
0 |
|
3 |
0 |
0 |
0 |
$0 |
|
|
2) |
Review batch precompliance report |
|
0 |
|
5 |
0 |
0 |
0 |
$0 |
|
|
3) |
Review notification of performance test |
|
0 |
|
10 |
0 |
0 |
0 |
$0 |
|
|
4) |
Review notification of compliance status |
|
0 |
|
40 |
0 |
0 |
0 |
$0 |
|
|
5) |
Review compliance report |
|
15 |
|
20 |
300 |
15 |
30 |
$15,547 |
|
|
6) |
Review notice of inspection |
|
15 |
|
3 |
45 |
2 |
5 |
$2,332 |
|
|
7) |
Review affirmative defense |
|
0 |
|
10 |
0 |
0 |
0 |
$0 |
|
F. |
Prepare annual summary report |
|
|
1 |
c |
32 |
32 |
2 |
3 |
$1,658 |
4. |
Travel expenses: (1 person * 30 hours per year / 8 hours per day * $75 per diem) + ($600 per round trip) = |
|
|
|
|
|
|
|
n/a |
per trip |
$0 |
|
TOTAL |
|
|
|
|
|
|
415 |
21 |
42 |
$21,527 |
|
|
|
|
|
|
|
|
|
|
|
|
FOOTNOTES |
|
|
|
|
|
|
|
|
|
|
|
a |
Figures may not add exactly due to rounding. |
|
|
|
|
|
|
|
|
|
|
b |
Assumes EPA personnel attend 20 percent of the initial process vent stack tests. |
|
|
|
|
|
|
|
|
|
|
c |
Using four hours per state to write annual summary report. |
|
|
|
|
|
|
|
|
|
|
d |
Assume 10% of major source facilities (16) have emission exceedances. |
|
|
|
|
|
|
|
|
|
|