DEFENSE INDUSTRIAL BASE ASSESSMENT: U.S. Infrastructure

National Security and Critical Technology Assessments of the US Industrial Base

Company Survey Draft.xlsx

U.S. Infrastructure for Underwater Acoustic Transduction Systems

OMB: 0694-0119

Document [xlsx]
Download: xlsx | pdf

Overview

Cover Page
Table of Contents
General Instructions
Who Must Respond
Definitions
1.a
1.b
1.c
2.a
2.b
2.c
3.a
3.b
3.c
4.a
4.b
4.c
4.d
4.e
5.a
5.b
5c
5.d
5.e
5.f
5.g
5.h
6.a
6.b
6.c
6.d
7
8
9.a
9.b
10
11.a
11.b
11.c
12


Sheet 1: Cover Page
























OMB Control No. 0694-0119










Expiration Date: April 2013
DEFENSE INDUSTRIAL BASE ASSESSMENT:
U.S. Infrastructure for Underwater Acoustic Transduction Systems
Company Survey

SCOPE OF ASSESSMENT
The Bureau of Industry and Security (BIS), Office of Technology Evaluation (OTE), in cooperation with the Department of the Navy, Office of Naval Research (ONR), is conducting an assessment of the U.S. Underwater Acoustics Transduction industry. The purpose of this assessment is to analyze the health and competitiveness of the industry and to develop recommendations to ensure the ability of the industry to support Navy missions and programs.
RESPONSE TO THIS SURVEY IS REQUIRED BY LAW
A response to this survey is required by law (50 U.S.C. app. Sec. 2155). Failure to respond can result in a maximum fine of $10,000, imprisonment of up to one year, or both. Information furnished herewith is deemed confidential and will not be published or disclosed except in accordance with Section 705 of the Defense Production Act of 1950, as amended (50 U.S.C App. Sec. 2155). Section 705 prohibits the publication or disclosure of this information unless the President determines that its withholding is contrary to the national defense. Information will not be shared with any non-government entity, other than in aggregate form. The information will be protected pursuant to the appropriate exemptions from disclosure under the Freedom of Information Act (FOIA), should it be the subject of a FOIA request.

Not withstanding any other provision of law, no person is required to respond to nor shall a person be subject to a penalty for failure to comply with a collection of information subject to the requirements of the Paperwork Reduction Act unless that collection of information displays a currently valid OMB Control Number.
BURDEN ESTIMATE AND REQUEST FOR COMMENT
Public reporting burden for this collection of information is estimated to average 14 hours per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information to BIS Information Collection Officer, Room 6883, Bureau of Industry and Security, U.S. Department of Commerce, Washington, D.C. 20230, and to the Office of Management and Budget, Paperwork Reduction Project (OMB Control No. 0694-0119), Washington, D.C. 20503.

BUSINESS CONFIDENTIAL - Per Section 705(d) of the Defense Production Act

Sheet 2: Table of Contents


TABLE OF CONTENTS
I General Instructions
II Who Must Respond to the Survey
III Definitions
1 Company Information
2 Current Product Types
3 Manufacturing of Piezoelectric Material and Elements for Underwater Acoustic Transducers
4 Capability to Design/Manufacture Underwater Acoustic Transducer Products
5 Calibration of Underwater Acoutic Transducers and Sonar Systems
6 Transducer/Sub-Assembly Manufacturing - Locations, Processes, Vendors
7 Outsourcing of Transducer Production
8 Competitiveness & Retention of Production Capability
9 Financial Performance
10 Research and Development
11 Employment
12 Certification

BUSINESS CONFIDENTIAL - Per Section 705(d) of the Defense Production Act

Sheet 3: General Instructions


Section General Instructions
A. Your company is required to complete this survey using an Excel template, which can be downloaded from the BIS website: http://www.bis.doc.gov/underwater_acoustics/index.htm. At your request, BIS staff will e-mail the Excel survey template directly to your company. For your convenience, a PDF version of the survey is available on the BIS website to aid internal data collection. DO NOT submit the PDF version of your company’s response to BIS.
B. Respond to every question. Surveys that are not fully completed will be returned for completion. Use comment boxes to provide any information to supplement responses provided in the survey form. Make sure to record a complete answer in the cell provided, even if the cell does not appear to expand to fit all the information.

DO NOT COPY AND PASTE RESPONSES WITHIN THIS SURVEY. Survey inputs should be made manually, by typing in responses or by use of a drop-down menu. The use of copy and paste can disrupt the data collection process. If your survey response is corrupted as a result of copy and paste responses, a new survey will be sent to you for immediate completion.

C. Do not disclose any classified relationships in this survey form. However, aggregated financials, employment, R&D expenditures, etc. are permitted.
D. Questions related to this survey should be directed to: Matthew Sigmund, 202-482-0634 - [email protected]; Laura DeMaria, 202-482-7804 - [email protected]; or Mark Crawford, 202-482-8239 - [email protected].
E. If information is not available from your records in the form requested, contact our office to see if you may furnish estimates.
F. Upon completion, review and certification of the survey, transmit the survey via e-mail to: [email protected].
G. For letter correspondence to the Office of Technology Evaluation (OTE), please write to:

Brad Botwin, Director, Industrial Studies
Office of Technology Evaluation, Room 1093
U.S. Department of Commerce
1401 Constitution Avenue, NW
Washington, DC 20230

Please do not submit completed surveys to this address; all surveys must be submitted electronically.

BUSINESS CONFIDENTIAL - Per Section 705(d) of the Defense Production Act

Sheet 4: Who Must Respond


Section III Who Must Respond
A. Has your company manufactured underwater transducers and/or sonar systems from 2008-2012?
B. Has your company directly or indirectly supplied the United States Navy underwater transducers and/or sonar systems from 2008-2012?
C. Has your company produced and/or assembled materials or sub-assembly components for underwater transducers and/or sonar systems from 2008-2012?
D. Has your company designed underwater transducers and/or sonar systems from 2008-2012?
Exemption From Survey
If your organization was not engaged design, manufacturing, and/or research activities in the past 10 years that can support the design or production of materials, parts, or subsystems used in underwater acoustic transducers, it may be exempt from having to complete this survey. Please call one of the contacts listed in General Instruction "D" for a determination as to whether your organization must complete the survey.
Comments:


Sheet 5: Definitions


Section - Definitions Definitions
ACOMMS Short for Acoustic Communications. An underwater acoustic system designed to communicate (transmit or receive) acoustical data via an acoustic medium (water or air).
Acoustic Vector Sensor A device that concurrently measures acoustic pressure and acoustic particle velocity for the purpose of estimating intensity and direction of propagation of sound at a point in an acoustic field.
Active SONAR An underwater acoustic system relying on both a user transmitted probe signal and the subsequent detection of returning acoustic signals.
Air-Deployed Sonar Systems Any transducer-based system used for underwater acoustic signal generation or detection and installed on or deployed from aircraft.
Applied Research Research for the purpose of applying knowledge or technologies to improve specific problems, devices, methods, or systems. Applied research often has a known potential application.
Basic Research Research resulting in new knowledge or improved understanding of subject area. Such research may also result in new discovery or invention of ideas, methods or devices.
Basic Research Underwater Acoustic Systems Any transducer-based system or subsystem components used in basic research and/or testing for underwater acoustic signal generation or detection.
Calibration The process of testing a tranducer to determine its performance including but not limiting to its transmit or receive sensitivity, impedance in water, directional factor, and electroacoustic efficiency.
Calibration Facilities Specialized facilities designed for measuring various transducer system responses to specific inputs (acoustic, shakers, signal telemetry, etc).
Ceramic Any piezoelectric, polycrystalline material based on ferroelectric oxides, such as lead zirconate titanate (PZT) ceramics.
Command Organization Primary military organization (e.g., NAVSEA, NAVAIR, SPAWAR, etc).
Company A for profit organization including sole proprietoryship, partnership, company, or corporation.
Division Facilities Specialized facilities under the direction of a division within a larger command organization.
Educational Institution Any institution providing college-level courses for academic credit.
Educational Program A combination of courses from an educational institution leading to a certificate or degree.
Electrode Adhesion The degree of adhesion of the electrode (e.g. silver, nickel, etc.) to the piezoelement
Electro-Dynamic Actuators and Force Drivers Piezoelectric and other electromechanical actuators with the prinicple functioin of delivering a force or displacement as opposed to the radiation of sound.
Environmental Parameters Environmental parameters influencing acoustic propagation, e.g., temperature, pressure, density, bulk modulus, shear speed, attenuation, salinity, sound speed, etc.
Environmentally Controlled Facilities Specialized measurement facilities in enclosed areas capable of manipulating environmental factors (e.g., temperature, pressure, etc).
Facility A physical space for performing specific work or activity.
Institutional Facility A specialized design/manufacturing facility directly managed/owned by an educational institution.
Integrated Electronics The collection of electronic components on an electronic circuit board, membrane or other medium.
Lake/Ocean Facilities Specialized measurement facilities in lakes or open ocean ranges (e.g., Lake Pend Oreille, AUTEC, etc).
Magnetics Design The steps, procedures, and results associated with designing inductive tuning elements and impedance (step-up and step-down) transformers that are often necessary in an acoustic transducer subsystem.
Magnetostrictive materials Ferromagnetic materials alter in shape when subject to magnetization.
Manufacturing Standards The standards and expectations associated with quality and tolerances associated with a particular manufacturing process.
Material Bonding The bonding of two materials.
National Security A collective term encompassing national defense and homeland security, including the military, civilian intelligence agencies, border security, etc.
National Security Systems Any transducer-based system that utilizes underwater acoustics for purposes of national security.
Oceanographic Systems: Underwater acoustic systems designed to measure oceanographic features, e.g., acoustic Doppler profilers, hydrographic systems, bathymetric systems, etc.
Passive SONAR An underwater acoustic (SOund, Navigation, And Ranging) system used to detect acoustic signals with receivers only (the system does not genearate a probing acoustical signal).
Piezoceramic element A piezoelectric ceramic element (such as a bar, plate, cylinder, etc.) made from a ceramic based compositioin exhibiting piezoelectric properties.
Piezocrystal element A piezoelectric crystal element (such as a bar, plate, disk, etc.) made from a crystaline composition (such as quartz or PMN-PT single crystal) exhibiting piezoelectric properties.
Piezoelectric The physical property of a material that converts mechanical energy into electrical energy (electromechanical piezoelectric effect) or mechanical energy into electrical energy (mechano-electric piezoelectric effect).
Potting The process of enclosing (or so called potting) an acoustic transducer with a waterproof solid layer, usually comprised of polyurethane, rubber, or plastic.
Process Control Methods and controlls associated with manufacturing (or processing) piezoelectric materials and/or transducers.
R&D Research and Development: All steps associated with the research and/or development of a product.
RDT&E Research, Development, Test and Evaluation.
Single Crystal Any relaxor-based, piezoelectric single crystal material, such as lead magnesium niobate-lead titanate (PMN-PT).
Sonar Transducer Relability Improvement Program (STRIP) A US Navy program with emphasis on reliability improvement of sonar transducers and support of devices used in the Fleet (currently administered by NAVSEA/NUWC).
Sub-assembly Any component of a system, which may or may not work independently.
Submarine Sonar Systems Any transducer-based system used for underwater acoustic signal generation or detection and installed on or deployed from submarines.
Surface Ship Sonar Systems Any transducer-based system used for underwater acoustic signal generation or detection and installed on or deployed from surface vessels.
Technical Personnel/Engineering Force Technically trained/educated workforce directly involved with aspects of design and/or manufacturing of transducer products and SONAR systems.
Telemetry Systems and subsystem components that involve the transmission of acoustic signals by wire, air, or water. Such systems may include conversion of signals to higher carrier frequencies or to different forms of energy such as electromagnetic, light, mechanical or acoustical.
Tons 2000 pounds (0.907 metric ton)
Transducer Any device that converts acoustical energy into electrical energy, and vice-versa.
Transducer Design The design and description of acoustical transducers (projectors and recevers) and related performance pedictions or estimates
Transducer Manufacturing The building or production of acoustic transducers with commercialization as the goal or end purpose.
Transducer Products Any transducer device or subsystem comprising an electroacoustic transducer that may be commercially available or made available to a navy or research application or demonstration.
Underwater Acoustic Communication Systems Any transducer-based system used for underwater acoustic communications.
Underwater Imaging or Scanning Systems Any transducer-based system used for underwater scanning applications.

Sheet 6: 1.a



Section 1 Company Information
A. Company Name

Business Unit/Division Name (if applicable)

Street Address

City

State

Zip Code

Phone Number

Fax Number

Website

B. Point of Contact(s) regarding this survey:
Name Title E-mail Phone Number










Comments:



BUSINESS CONFIDENTIAL - Per Section 705(d) of the Defense Production Act

Sheet 7: 1.b














Section 1.b Company Ownership Information

A. My company is headquartered in:

My company is:

Parent Company Name Address City State/Province Country







My company is Public/Private:


My parent company is Public/Private:

B. From 2008-2012, has one or more foreign governments invested, directly or indirectly, in your company and control 5 percent or more of stockholder voting shares?

If you answered "Yes," please explain the type of investment and identify the foreign government(s).

Type of Investment Foreign Government

1.


2.


3.


4.


5.


Comments:



BUSINESS CONFIDENTIAL - Per Section 705(d) of the Defense Production Act

Sheet 8: 1.c














Section 1.c Company Structure and Operations
A. State the number of underwater transducer or sonar system fabrication or design facilities that your company operated in the following locations from 2008-2012:

2008 2009 2010 2011 2012 - Estimate

Number of Facilities
Facility Function Inside U.S. Outside U.S. Inside U.S. Outside U.S. Inside U.S. Outside U.S. Inside U.S. Outside U.S. Inside U.S. Outside U.S.
Design









Sonar System Fabrication









Transducer System Fabrication









B. Indicate the number of underwater sonar system fabrication facilities that your company currently operates with security clearances:
Indicate the number of underwater transducer system fabrication facilities that your company currently operates with security clearances:
Enter the CAGE numbers for each cleared facility below - #1: Enter the CAGE numbers for each cleared facility - #2:
CAGE 1:
CAGE 1:

CAGE 2:
CAGE 2:

CAGE 3:
CAGE 3:

CAGE 4:
CAGE 4:

Indicate the number of underwater transducer and sonar system fabrication facilities that your company currently operates with security clearances:
Enter the CAGE numbers for each cleared facility below - #3: Enter the CAGE numbers for each cleared facility - #4:
CAGE 1:
CAGE 1:

CAGE 2:
CAGE 2:
CAGE 3:
CAGE 3:
CAGE 4:
CAGE 4:
Indicate the number of underwater transducer and sonar system fabrication facilities that your company currently operates with security clearances:
Enter the CAGE numbers for each cleared facility below - #5: Enter the CAGE numbers for each cleared facility - #6:
CAGE 1:
CAGE 1:

CAGE 2:
CAGE 2:

CAGE 3:
CAGE 3:

CAGE 4:
CAGE 4:

Comments:
C. Please specify the technology sectors that your company serves through the provision of design and/or fabrication services for underwater transducer and sonar system products:
Company Capabilities > Sonar Design Sonar Fabrication Transducer Design

Transducer Fabrication
Air-Deployed Sonar Systems





Basic Research Underwater Acoustic Systems





Distributed Netted Systems





Object Detection Systems





Submarine Sonar Systems





Surface Ship Sonar Systems





Underwater Acoustic Communication Systems





Underwater Scanning Systems





UUV/AUV Acoustic Systems





Geophysical Exploration Systems





Hydrographic Survey Systems





Object Detection Systems





Other National Security Systems (Specify)






Other National Security Systems (Specify)

Other (Specify)

Other (Specify)



Comments:

BUSINESS CONFIDENTIAL - Per Section 705(d) of the Defense Production Act

Sheet 9: 2.a


Section 2.a Current Product Types - U.S. Customers
A. State whether your company designs and/or manufacturers underwater acoustics, vibration, or sonar systems-related products for each class of U.S. customer listed below . Respond to each cell.
Product Type DoD/National Security Oil Industry Fishing Hydrographic Surveying Non-DOD Object Detection Oceanographic Other (specify)
Piezoceramics for transducers






Other piezoelectric materials for transducers (e.g., crystals, polymers, etc.)






Magnetostrictive materials for transducers






Transducers based on piezoceramic materials






Transducers based on piezoelectric materials other than ceramics (e.g., piezocrystals such as PMN-PT or other single crystals, polymers, or other)






Transducers based on magnetostrictive materials






Telemetry for transducers






Packaging materials for sonar systems (encapsulants, connectors, other parts)






Other Underwater Vibration Sensors






Other (specify)







Other (specify)







B. If your company currently manufactures and/or designs piezoceramic or non-piezoceramic transducers, or vibration sensors, as indicated above -- then state the percentage of each business line that utilize each of the material types below. Indicate this percentage for each type of U.S. customer, as applicable. Select "N.A." if this question is not applicable to your company. Respond to each cell.

DoD/National Security Oil Industry Fishing Hydrographic Surveying Non-DOD Object Detection Oceanographic Other (specify)
Piezoceramic Transducers Using PZT ceramic materials (Lead-Zirconium-Titanate)






Using non-PZT ceramic materials (Barium-Titanate or other)






Non-Piezoceramic Transducers Using piezocrystal materials (PMN-PT or other relaxor type single crystals)






Using magnetostrictive materials






Other materials (e.g., polymers)






Other Underwater Vibration Sensors Using PZT ceramic materials






Using non-PZT ceramic materials






Using piezocrystal materials






Using magnetostrictive materials






Other materials (e.g., polymers)






Other (specify)







Comments:
BUSINESS CONFIDENTIAL - Per Section 705(d) of the Defense Production Act


Sheet 10: 2.b


Section 2.b Current Product Types - Non-U.S. Customers
A. State whether your company designs and/or manufacturers underwater acoustics, vibration, or sonar systems-related products for each class of Non-U.S. customers listed below . Respond to each cell.
Product Type Non-U.S. Defense/ National Security Oil Industry Fishing Hydrographic Surveying Non-DOD Object Detection Oceanographic Other (specify)
Piezoceramics for transducers






Other piezoelectric materials for transducers (e.g., crystals, polymers, etc.)






Magnetostrictive materials for transducers






Transducers based on piezoceramic materials






Transducers based on non-piezoceramic materials other than ceramics (e.g., piezocrystals such as PMN-PT or other single crystals, polymers, or other)






Transducers based on magnetostrictive materials






Telemetry for transducers






Packaging materials for sonar systems (encapsulants, connectors, other parts)






Other Underwater Vibration Sensors






Other (specify)







Other (specify)







B. If your company currently manufactures and/or designs piezoceramic or non-piezoceramic transducers as indicated above, identify the percentage of each business line that utilize each of the material types below. Indicate this percentage for each type of Non-U.S. customer, as applicable. Select "N.A." if this question is not applicable to your company. Respond to each cell.
Product Type Non-U.S. Defense/ National Security Oil Industry Fishing Hydrographic Surveying Non-DOD Object Detection Oceanographic Other (specify)
Piezoceramic Transducers Using PZT ceramic materials (Lead-Zirconium-Titanate)






Using non-PZT ceramic materials (Barium-Titanate or other)






Non-Piezoceramic Transducers Using piezocrystal materials (PMN-PT or other relaxor type single crystals)







Using magnetostrictive materials







Using materials (e.g., polymers)






Other Underwater Vibration Sensors Using PZT ceramic materials






Using non-PZT ceramic materials






Using piezocrystal materials






Using magnetostrictive materials






Other materials (e.g., polymers)






Other (specify)







Comments:
BUSINESS CONFIDENTIAL - Per Section 705(d) of the Defense Production Act


Sheet 11: 2.c







Section 2.c Non-U.S. Defense/National Security Customers
A. If your company indicated that it supplied any of the product types listed in the previous section to Non-U.S. Defense/National Security-related customers, then provide the names of companies/organizations, their location, and a description of the products supplied.
Customer Name City Country Product Description
1.



2.



3.



4.



5.



6.



7.



8.



9.



10.



Comments:
BUSINESS CONFIDENTIAL - Per Section 705(d) of the Defense Production Act







Sheet 12: 3.a



Manufacture of Piezoelectric Materials for Underwater Acoustic Transducers and Sonar Systems






If your company does not manufacture piezoelectric materials, you may proceed to the next section.


Click here to advance to Section 4.




Sheet 13: 3.b











Section 3.b Manufacturing of Piezoelectric Material and Elements for Underwater Acoustic Transducers
A. State whether your company can design and/or manufacture transduction materials for underwater acoustic transducers for each technical property designated below. If so, indicate the percentate (%) for DoD/National Security, bio-medical, or commercial (e.g., fishing, oil industry, etc.)."
Technical Property General Purpose/R&D Passive SONAR Sensor Active SONAR Element Mine-Hunting Doppler Profiling Side-Scan SONAR Acoustic Comms
Capable of operation in surf zone (< 20m)







Capable of operation in littorals (< 200m)







Capable of operation in deep ocean (> 3000m)







Operational below 500 Hz







Operational between 500 Hz - 2 kHz







Operational between 2 kHz - 10 kHz







Operational between 10 kHz - 50 kHz







Operational between 50 kHz - 2 MHz







Omnidirectional







Directional







Power/Energy requirements







Size, Weight, or Packaging Constraints







Capable of measuring vector acoustic field







Other capabilities







B. Specify which geometries your company considers as unique or special capabilties of your manufacturing process:

Type of Geometry Unique/Special Capability? Maximum Diameter (in centimeters) Description of Unique/Special Capabilities

Bar





Plates





Hollow Cylinders





Tubes





Other (specify)






Other (specify)






C. Does your company have the capability to do high-field testing of ceramics?



If "Yes," what is the maximum voltage you high-field (> 1 kvolts/cm) testing can achieve? Provide your answer in kilovolts (kV).



If "Yes," what is the minimum electrode separation your high-field testing can achieve? Provide your answer in centimeters.



D. Identify the types of inventory of manufacturing materials and/or finished piezoelectric material products that your company maintains.

On average, what is the average supply level of finished piezoelectric material products kept in inventory?



On average, what is the average supply level of manufacturing materials kept in inventory?



E. Does your company manufacture its own piezoelectric powders?
If "Yes" state your production capacity and the locations of your production facilities

Total Number of Production Facilities
Annual Production Capability -U.S. Locations

Total Number of Production Facilities
Annual Production Capability - Non-U.S. Locations

Production Facility Name City Country

















State the percentage of materials produced annually that is attributed to your Non-U.S. piezoelect+C17ric powder manufacturing facilities

State the percentage of the piezoelectric materials that your company uses in any given year that is imported (excluding production from company-owned Non-U.S. facilities)

State the number of Non-U.S. suppliers from which you currently import piezoelectric materials

F. Identify the locations of the production facilities for your company's Non-U.S. Suppliers of piezoelectric materials.

Production Facility Owner Production Facility Name City Country

























Comments:


G. Identify the procedures your company routinely uses to insure that piezoceramic materials identified below meet U.S. Navy-type specifications for ceramics. Select all practices that apply.


Material Type Testing Processes Utilized for Designated Materials

Navy Type I

Test received samples for impedance data and compare to previous products for consistency


Navy Type II

Evaluate samples received per purchase specification: size, capacitance, and/or dissipation


Navy Type III

Rely on suppliers statements/representations that their materials are equivalent


Navy Type IV

Measure the piezoelectric properties of sample materials according to IEEE standards No 176 on piezoelectricity


Navy Type V

Measure the piezoelectric properties according to other methods


Navy Type VI

Measure completed transducers to ensure they meet specs


Polyvinylidene flouride (PVDF)

Other (describe below)


Single Crystal PMN-PT








Single Crystal PIN-PMN-PT





Galfenol





Terfenol-D





Lithium Sulfate





Comments:

H. Does your company have the capability to design and develop improved piezoceramics?


Comments:

BUSINESS CONFIDENTIAL - Per Section 705(d) of the Defense Production Act

Sheet 14: 3.c








Section 3.c Capacity Utilization Rate for Materials Production
A. Report your company's average manufacturing capacity utilization rate for transduction materials (ceramics, crystals, etc) at your U.S.-based facilities for 2008-2012.

2008 2009 2010 2011 2012 Estimated
Utilization Rate




B. State the actual transduction material elements possible per month at your U.S.-based manufacturing facilities in 2011.

C. Indicate the number of transduction material elements produced at your facilities for each type of geometry in 2011.
Type of Geometry Number of Elements
Piezeo-Ceramics Single Crystals Other
Tubes


Disks


Rings


Plates


Hemispheres


Made from Ceramics


Single Crystals


Other (specify)



Other (specify)



D. State the maximum number of transduction material elements possible per month at your U.S.-based manufacturing facilities in 2011.
How long would it take (in months) to achieve this maximum capacity rate?
E. Indicate whether all of your transduction material manufacturing facilities will be operating through 2015. If "No," explain below.

F. In what year did your company achieve the maximum number of transduction material elements per month? Provide that maximum number. Year

Max. Number
G. What are the critical issues (technology, materials, workforce, etc) needed to maintain this capability at your production facilities to manufacture at the maximum utilization rate?

H. Does your company have a long-term plan to increase or reduce the number of product lines that is produces? If "Yes," describe below 1) the product lines changes and 2) reasons for change. Yes/No

I. Does your company have a long-term plan to increase or reduce the volume of production for certain product lines? If "Yes," describe below 1) the affected product lines and 2) the reasons for change. Yes/No

J. Do your company's commercial business (non-military) demands severely limit your company's ability to supply materials or products to the military or vice versa? If "Yes," describe these limitations below Yes/No



K. Do your company's military business (non-commercial) demands severely limit your company's ability to supply materials or products to the commercial/industrial sectors? If "Yes," describe these limitations below. Yes/No

Comments:







BUSINESS CONFIDENTIAL - Per Section 705(d) of the Defense Production Act

Sheet 15: 4.a



Design and Manufacture of Underwater Acoustic Transducers and Sonar Systems






If your company does not design and/or manufacture underwater acoustic transducers and sonar systems, you may skip this section.


Click here to skip this section and move on to Section 5.




Sheet 16: 4.b













Section 4.b Capability to Design/Manufacture Underwater Acoustic Transducer Products
A. State whether your company from 2008-2011 designed and/or manufactured underwater acoustic transducers and vibration sensors with each of the following technical parameters:

General Purpose/R&D Passive SONAR Sensor Active SONAR Element Mine-Hunting Doppler Profiling Side-Scan SONAR Acoustic Comms Other? Other?
Capable of operation in surf zone (< 20m)








Capable of operation in littorals (< 200m)








Capable of operation in deep ocean (> 3000m)








Operational below 500 Hz








Operational between 500 Hz - 2 kHz








Operational between 2 kHz - 10 kHz








Operational between 10 kHz - 50 kHz








Operational between 50 kHz - 2 MHz








Omnidirectional








Directional








Power/Energy requirements








Size, Weight, or Packaging Constraints








Capable of measuring vector acoustic field








Other (indicate)









Comments:












BUSINESS CONFIDENTIAL - Per Section 705(d) of the Defense Production Act



















Sheet 17: 4.c







Section 4.c Capacity Utilization Rate for Transducer Product Production
A. Report your company's average manufacturing capacity utilization rate for underwater transducer and vibration products at your U.S.-based facility for 2008-2011.

2008 2009 2010 2011
Transducer Production Utilization Rate % % % %
Vibration Production Utilization Rate % % % %
B. State the actual transducer and vibration product units per month (average) at your U.S.-based manufacturing facility in 2011.
C. Indicate the number and types of transducer and vibration product units produced at your facility in 2011:

D. State the maximum number of transducer and vibration product units possible per month that your U.S.-based manufacturing facility was capable of in 2011.
How long would it take (in weeks) to achieve a maximum capacity rate?
E. Indicate whether all of your underwater transducer and vibration product manufacturing facilities will be operating through 2015. If "No," explain below.

F. In what year did your company achieve its highest transducer product units per month? Maximum production number achieved? State the number of 8-hour shifts operated per day used to achieve this production rate. Year
Max. Number
Number of Shifts Per Day
G. What are the critical issues (technology, materials, workforce, access to capital, etc) needed to maintain this capability at the maximum utilization rate?

H. Does your company have a long-term plan to increase or reduce the number of transducer and vibration product lines that it produces? If "Yes," describe below 1) the product lines changes and 2) the reasons for change.

I. Does your company have a long-term plan to increase or reduce the volume of production for certain transducer and vibration product lines? If "Yes," describe below 1) the affected product lines and 2) the reasons for change. Yes/No

Comments:
BUSINESS CONFIDENTIAL - Per Section 705(d) of the Defense Production Act

Sheet 18: 4.d









Section 4.d Suppliers for Transduction Materials
A. Identify your company's top suppliers for piezo-ceramic materials. Provide the location of the supplier, a description of the product(s) supplied, and the average lead-time to receive your piezo-ceramic products from each supplier in weeks.
Supplier Name City State/Province Country Material Type Average Lead-Time (in Weeks)
1.





2.





3.





4.





5.





6.





7.





8.





9.





10.







Comments:
B. If your company utilizes non-U.S. suppliers for piezo-ceramic and/or other piezo-materials, is there an equivalent U.S.-based supplier available? If "Yes," describe your reasoning for not utilizing the U.S.-based supplier below.

Comments:
BUSINESS CONFIDENTIAL - Per Section 705(d) of the Defense Production Act

Sheet 19: 4.e






Section 4e U.S. National Security Products
A. Report the percentage of your company's U.S.-based underwater transducer and vibration technology design and manufacturing capacity that was utilized to produce national security-related products in 2011: Design Manufacturing


B. Indicate the percentage of your company's U.S.-based transducer design and manufacturing capacity that it would be willing to make available for, or otherwise commit to, future national security-related production for underwater acoustics and vibration technologies, assuming fair cost and profit? Design Manufacturing


C. Report the percentage of your company's non-U.S. based transducer design and manu-facturing capacity utilized to U.S. produce national security-related products in 2011: Design Manufacturing


Comments:







BUSINESS CONFIDENTIAL - Per Section 705(d) of the Defense Production Act


Sheet 20: 5.a



Calibration of Underwater Acoustic Transducers and Sonar Systems






If your company does not have facilities for the calibration of underwater acoustic transducers and sonar systems, you may skip this section.


Click here to skip this section and move on to Section 6.




Sheet 21: 5.b
















Section 5.b Division Facilities Information

A. How many years has your company been involved in transducer calibration?

B. State the number of transducer calibration facilities that your company operated from 2008-2012:


2008 2009 2010 2011 2012

Total number of facilities





Number of lake and/or ocean facilities





Number of environmentally controlled facilities





Comments:



BUSINESS CONFIDENTIAL - Per Section 705(d) of the Defense Production Act

Sheet 22: 5c


















Section 5.c Current Testing/Calibration Facilities - Lake/Ocean Facilities
A. Please provide information about lake and/or ocean facilities managed by your company/organization.
Name of Facility Street Address City State Physical Dimensions (Meters) Usable Frequency Range (in Hz) Appropriate for Individual Sensor Testing/Calibration? Appropriate for Full-Scale System Testing/Calibration? Environmental Factors Controlled at this Facility - Select All That Apply Number of Technical Support Staff Assigned to Facility Status of Facility Infrastructure Challenges to Maintaining this Facility
Usable Length Usable Width Usable Depth
1.













2.













3.













4.













5.













6.













7.













8.













9.













10.













Comments:
B. For each lake and/or ocean facility mentioned above, identify any critical and/or recommended updates to each facility's infrastructure below.

Note: Only provide descriptions of physical upgrades. Do not list cost estimates.
Name of Facility Type of Facility Critical Updates
Recommended Updates
1. 0



2. 0



3. 0



4. 0



5. 0



6. 0



7. 0



8. 0



9. 0



10. 0



C. Identify any other lake and/or ocean facilities that your company operates for testing/calibrating underwater transduction devices.





Name of Facility Street Address City State Physical Dimensions (Meters) Usable Frequency Range (in Hz) Appropriate for Individual Sensor Testing/Calibration? Appropriate for Full-Scale System Testing/Calibration? Environmental Factors Controlled at this Facility - Select All That Apply Number of Technical Support Staff Assigned to Facility Status of Facility Infrastructure Challenges to Maintaining this Facility
Usable Length Usable Width Usable Depth






















































































































































Comments:

BUSINESS CONFIDENTIAL - Per Section 705(d) of the Defense Production Act

Sheet 23: 5.d


















Section 5.d Current Testing/Calibration Facilities - Environmentally Controlled Facilities
A. Please provide information about environmentally controlled facilities managed by your company.
Name of Calibration System Street Address City State Physical Dimensions (Meters) Usable Frequency Range (in Hz) Appropriate for Individual Sensor Testing/Calibration? Appropriate for Full-Scale System Testing/Calibration? Environmental Factors Controlled at this Facility - Select All That Apply Number of Technical Support Staff Assigned to Facility Status of Facility Infrastructure Challenges to Maintaining this Facility
Usable Length Usable Width Usable Depth
1.













2.













3.













4.













5.













6.













7.













8.













9.













10.













B. Identify any critical and/or recommended updates to the infrastructure your company's facilities on a facility-by-facility basis.
Note: Only provide descriptions of physical upgrades. Do not list cost estimates.
Name of Calibration System Environmental Parameters Controlled Critical Updates Recommended Updates
1.
Ambient Pressure



2.
Attenuation



3.
Bulk Modulous



4.
Density



5.
Salinity



6.
Shear Speed



7.
Sound Speed



8.
Temperature



9.





10.





Comments:
BUSINESS CONFIDENTIAL - Per Section 705(d) of the Defense Production Act


Sheet 24: 5.e









Section 5.e Capacity Utilization Rate - Lake/Ocean Facilities
A. Indicate your company's average capacity utilization rate at each of your lake/ocean calibration facilities for 2008-2012.
Name of Facility 2008 2009 2010 2011 2012 Estimated
1.





2.





3.





4.





5.





6.





7.





8.





9.





10.





B. State the maximum number of sensor or system calibrations possible per month at each lake/ocean calibration facilities in 2011.
Name of Facility Max Individual Sensor Calibrations Max Individual System Calibrations
1.


2.


3.


4.


5.


6.


7.


8.


9.


10.


C. State the actual number of sensor or system calibrations possible per month at each lake/ocean calibration facilities in 2011.
Name of Facility Actual Individual Sensor Cals Actual Individual System Cals
1.


2.


3.


4.


5.


6.


7.


8.


9.


10.


D. Indicate whether each of your lake/ocean calibration facilities will be operating through 2015. If "No," explain below.
Name of Facility Yes/No If No, provide primary reason.
1.


2.


3.


4.


5.


6.


7.


8.


9.


10.


Comments:
BUSINESS CONFIDENTIAL - Per Section 705(d) of the Defense Production Act


Sheet 25: 5.f









Section 5.f Capacity Utilization Rate - Environmentally Controlled Facilities
A. Report your company's average capacity utilization rates for its environmentally controlled calibration facilities for years 2008-2012.
Name of Facility 2008 2009 2010 2011 2012 Estimated
1.





2.





3.





4.





5.





6.





7.





8.





9.





10.





B. State the maximum number of sensor or system calibrations possible per month at each environmentally controlled calibration facilities in 2011.
Name of Facility Max Individual Sensor Calibrations Max Individual System Calibrations
1.


2.


3.


4.


5.


6.


7.


8.


9.


10.


C. State the actual number of sensor or system calibrations possible per month at each environmentally controlled calibration facilities in 2011.
Name of Facility Actual Individual Sensor Cals Actual Individual System Cals
1.


2.


3.


4.


5.


6.


7.


8.


9.


10.


D. Indicate whether each of your environmentally controlled calibration facilities will be operating through 2015. If "No," explain below.
Name of Facility Yes/No If No, state the primary reason.
1.


2.


3.


4.


5.


6.


7.


8.


9.


10.


Comments:
BUSINESS CONFIDENTIAL - Per Section 705(d) of the Defense Production Act

Sheet 26: 5.g


Section 5.g Capability to Calibrate Specific Underwater Acoustic Transducer Products
A. State whether your company/organization/university can test and/or calibrate underwater acoustic transducers in accordance with each of the following technical specifications. Do you plan to retain your capabilities through 2015, or will you develop this capability by 2015?
Technical Specifications for Receiver Calibration Mode of Calibration* Currently Capable? Capable Through 2015?
Free Field Voltage Sensitivity (FFVS) Primary Calibration Methods



Conventional / Free Field Reciprocity (Bobber 2.3.1)


Two Transducer Reciprocity (Bobber 2.3.2)


Self Reciprocity (Bobber 2.3.3)


Cylindrical Wave Reciprocity (Bobber 2.3.4)


Plane Wave Reciprocity (Bobber 2.3.5)


Tube Reciprocity - Propagating Wave (Bobber 2.3.6)


Coupler Reciprocity (Bobber 2.3.7)


Transfer Coupler Reciprocity (Zalesak)


Two Projector Null Method (Bobber 2.4)


Free Field Voltage Sensitivity (FFVS) Secondary Calibration Methods



Comparison Calibrations



Free Field Comparison Calibration (Bobber 2.2.1)


Standard Projector Calibration (Bobber 2.2.2)


Small Tank Calibration (Bobber 2.2.3)


Impedance Method Calibrations


Compliance Controlled (Bobber 2.5.1)


Inertia Controlled (Bobber 2.5.2)


Static (Low Frequency) Calibration Methods


Dunking machine (Bobber 2.6.3)


Golendov calibrator (Bobber 2.6.3)


Pressure Gradient / Particle Velocity Measurements


Free Field Calibration (Bobber 2.10)


Standing Wave Calibration



Rigid walled tube (Bobber 2.10)


Compliant / slow wave tube (Bastyr, Lauchle and McConnell)


Electrical Impedance / Admittance


Efficiency


Direct Method (Bobber 2.14.1)


Impedance Method (Bobber 2.14.2)


Dynamic Range - Hydrophone (Bobber 2.15)


Linearity - Projector and Receiver (Bobber 2.15)


Equivalent Noise Pressure (Bobber 2.16.2)


Directivity Patterns


Far Field


Near Field


Uniform Radiator


Non-uniform Radiator


Beam Width


Minor Lobe Level


Directivity Factor / Index



Parameter Ranges




Frequency range and resolution




Temperature range




Pressure range




Angular resolution for beam patterns




Nominal uncertainty



Magnetic Characteristics Degree of Accuracy


Magnetic orientation +/- 1



Inertial orientation +/- 5



Magnetic orientation +/- 10



Inertial orientation +/- 15

B. Indicate whether your company can test and/or calibrate underwater acoustic transducers in accordance with each of the following technical specifications. For each, indicate whether your company plans to retain this capability through 2015, or will develop this capability by 2015.
Technical Specifications for Projector Calibration Mode of Calibration* Currently Capable? Capable Through 2015?
Transmit Voltage Response


Transmit Current Response


Source Level Maximum


Efficiency


Direct Method (Bobber 2.14.1)


Impedance Method (Bobber 2.14.2)


Linearity (Bobber 2.15)


Electrical Impedance / Admittance


Directivity Patterns


Far Field


Near Field


Uniform Radiator


Non-uniform Radiator


Beam Width


Minor Lobe Level


Directivity Factor / Index


Parameter Ranges


Frequency range and resolution


Temperature range


Pressure range


Angular resolution for beam patterns


Nominal uncertainty


Magnetic Characteristics Degree of Accuracy

Magnetic orientation +/- 1

Inertial orientation +/- 5

Magnetic orientation +/- 10

Inertial orientation +/- 15
Comments:
*Physics-based calibration from first principles on devices using an approved method. Comparative measurements from to the device to those taken simultaneously from a device certified by the U.S. Navy or other U.S. Government entity.
BUSINESS CONFIDENTIAL - Per Section 705(d) of the Defense Production Act

Sheet 27: 5.h










Section 5h Capability to Calibrate Specific Underwater Acoustic Transducers and Transducer Arrays
A. By type of application, indicate whether your company/organization can test and/or calibrate underwater acoustic transducers in accordance with any of the technical specifications discussed in Section 5. For each device/system, state whether your company/organization plans to retain this capability through 2015, or will develop this capability by 2015.

Capability/Maintenance of Capability Through 2015 Testing/Calibration Capability by Type of Application For "Will Lose Capability" Responses - Select one or more Explanations
Acoustic Receivers




Reference Standard Hydrophones (Primary Calibration)





Hydrophones (Secondary Calibration)





Hydrophone Arrays






Line Array





Planar Array





Cylindrical Array





Spherical Array





Other Array




Acoustic Vector Field Sensors






Acoustic particle displacement





Acoustic particle velocity





Acoustic particle acceleration





Pressure gradient sensor




Seismic Accelerometer Sensor


Seismic Velocity / Geophone Sensor





Vector Field Array






Line Array





Planar Array





Other Array




Hybrid Sensors (e.g. ocean bottom seismometer with hydrophone)












Acoustic Projectors





Piezoelectric Ceramic Projectors





Flextensional Projector





Slotted Cylinder Projector





Moving Coil Projector





Impulsive Sources






Air Gun





Combustive Sound Source




Projector Arrays






Line Array / Seismic streamer





Planar Array





Cylindrical Array





Spherical Array





Other Array




Comments:
BUSINESS CONFIDENTIAL - Per Section 705(d) of the Defense Production Act

Sheet 28: 6.a


Section 6.a Transducer/Sub-Assembly Manufacturing Steps
A. State whether your company 1) is capable of performing each of the following transducer manufacturing steps at U.S-based and/or non-U.S. based facilities it owns and/or operates, 2) indicate whether it plans to retain each identified capability through 2015, and 3) identify the company's three most important non-U.S. facilities.
Manufacturing Steps Company-Controlled U.S.-Based Capability Retain Through 2015? Number of U.S.-based employees experienced in this process Company-Controlled Non-U.S. Based Capability Retain Through 2015? Non-U.S. Company Facilities - Top Three Countries By Production ($$$)
1 2 3
Formulation and firing of piezoceramic materials







Application of electrodes on piezoceramics







Polarization of piezoceramic materials







Determination of piezoelectric properties in piezoceramics (including d-constants, k electromechanical coupling, elastic properties or frequency constants, dielectric properties, etc).







Growth of piezocrystal materials







Application of electrodes on piezocrystals







Testing of electrode adhesion in piezocrystals







Polarization of piezocrystal materials







Determination of piezoelectric properties in piezocrystals (including d-constants, k electromechanical coupling, elastic properties or frequency constants, dielectric properties, etc).







Bonding of similar and dissimilar materials







Hermetic Sealing of Pressure Vessels







Integrated electronics







Magnetics design (tuning and matching circuits)







Miniature Electronics Assembly







Transducer build







Potting for submerged use







Testing of handling requirements







Telemetry wiring







Calibration







B. Report the number of U.S.-based and/or non-U.S. based vendors your company uses to perform each of the following transducer manufacturing steps. For each, indicate whether this utilization of U.S.-based and Non-U.S. vendors will increase, decrease, or remain the same through 2015.
Manufacturing Steps Utilize U.S.-Based Vendor? Change Through 2015 Utilize Non-U.S. Based Vendor? Non-U.S. Based Vendors - Top Three Countries By 2011 Purchases ($$$) % Change Through 2015
1 2 3
Formulation and firing of piezoceramic materials







Application of electrodes on piezoceramics







Polarization of piezoceramic materials







Determination of piezoelectric properties in piezoceramics (including d-constants, k electromechanical coupling, elastic properties or frequency constants, dielectric properties, etc).







Growth of piezocrystal materials







Application of electrodes on piezocrystals







Testing of electrode adhesion in piezocrystals







Polarization of piezocrystal materials







Determination of piezoelectric properties in piezocrystals (including d-constants, k electromechanical coupling, elastic properties or frequency constants, dielectric properties, etc).







Bonding of similar and dissimilar materials







Hermetic Sealing of Pressure Vessels







Integrated electronics







Magnetics design (tuning and matching circuits)







Miniature Electronics Assembly







Transducer build







Potting for submerged use







Testing of handling requirements







Telemetry wiring







Calibration






C.1 Describe the process by which final products are calibrated, and what data/analysis are provided in calibration reports to customers.
C.2 Are these tests performed in house?
Comment:
C.3 Are Navy calibrations facities required and utilized to support these tests?
Comment:
D. Describe what unique tools/machinery (large 4-axis milling machines, large ovens, etc) you utilize in the production of transducers or transducer systems. Indicate any issues with availability of these tools/machinery.
E. If large systems are developed, how are these transported to customers? Indicate any issues with transportation scheduling.
Comments:
BUSINESS CONFIDENTIAL - Per Section 705(d) of the Defense Production Act

Sheet 29: 6.b









Section 6.b Process Control and Standards
A. Specify the types of process controls and standards your company applies to each of the following transducer manufacturing steps. For each, indicate when the last set of controls and standards were defined.

Process Controls Last Updated Standards Applied Last Updated Other Process Controls Applied (specify) Last Updated
Formulation and firing of piezoceramic materials





Application of electrodes on piezoceramics





Polarization of piezoceramic materials





Determination of piezoelectric properties in piezoceramics (including d-constants, k electromechanical coupling, elastic properties or frequency constants, dielectric properties, etc).





Growth of piezocrystal materials





Application of electrodes on piezocrystals





Testing of electrode adhesion in piezocrystals





Polarization of piezocrystal materials





Determination of piezoelectric properties in piezocrystals (including d-constants, k electromechanical coupling, elastic properties or frequency constants, dielectric properties, etc).





Bonding of similar and dissimilar materials





Hermetic Sealing of Pressure Vessels





Integrated electronics





Magnetics design (tuning and matching circuits)





Miniature Electronics Assembly





Transducer build





Potting for submerged use





Testing of handling requirements





Telemetry wiring





Calibration





B. Describe how your company insures that it is meeting Navy standards and repeatability.
Comments:








BUSINESS CONFIDENTIAL - Per Section 705(d) of the Defense Production Act

Sheet 30: 6.c


Section 6.d Current Testing/Calibration Facilities - Lake/Ocean Facilities
A. Please identify and describe the lake and/or ocean facilities managed by your company/organization.
Name of Facility Street Address City State Physical Dimensions (Meters) Usable Frequency Range (in Hz) Appropriate for Individual Sensor Testing/Calibration? Appropriate for Full-Scale System Testing/Calibration? Number of Technical Support Staff Assigned to Facility Status of Facility Infrastructure Challenges to Maintaining this Facility
Usable Length Usable Width Usable Depth
1.












2.












3.












4.












5.












6.












7.












8.












9.












10.














Comments:
B. For each lake and/or ocean facility mentioned above, identify any critical and/or recommended updates to each facility's infrastructure below.

Note: Only provide descriptions of physical upgrades. Do not list cost estimates.
Name of Facility Type of Facility Critical Updates
Recommended Updates
1.




2.




3.




4.




5.




6.




7.




8.




9.




10.




Comments:
BUSINESS CONFIDENTIAL - Per Section 705(d) of the Defense Production Act


Sheet 31: 6.d


6.d Capabilities of Enviromentally Controlled Facilities
A. Please provide information about environmentally controlled facilities managed by your company/organization.
Name of Facility Street Address City State Physical Dimensions (Meters) Usable Frequency Range (in Hz) Appropriate for Individual Sensor Testing/Calibration? Appropriate for Full-Scale System Testing/Calibration? Number of Technical Support Staff Assigned to Facility Status of Facility Infrastructure Challenges to Maintaining this Facility
Usable Length Usable Width Usable Depth
1.












2.












3.












4.












5.












6.












7.












8.












9.












10.












B. Describe which environmental parameters that are controlled at each facility listed above. Be specific as possible. Next, identify any critical and/or recommended updates to each facility's infrastructure below.

Note: Only provide descriptions of physical upgrades. Do not list cost estimates.
Name of Facility Environmental Parameters Controlled
Critical Updates Recommended Updates
1.
Ambient Pressure



2.
Attenuation



3.
Bulk Modulous



4.
Density



5.
Salinity



6.
Shear Speed



7.
Sound Speed



8.
Temperature



9.
Other (Describe below)



10.
Other (Describe below)



Comments:
BUSINESS CONFIDENTIAL - Per Section 705(d) of the Defense Production Act


Sheet 32: 7


Section 7 Outsourcing
A. Identify the primary reasons why your company outsources to Non-U.S. entities one or more of the transducer manufacturing steps listed on the previous page outside the United States.
No U.S. capability
No U.S. contractor found
Insufficient U.S. workforce
Foreign government subsidies - direct
Foreign government subsidies - indirect
Lack of tax/financial incentives to product in U.S.
Lower costs
To assure better market access
Competitive pricing pressures
Maximize profits
To better serve offshore markets
Other (specify)
Comments:
BUSINESS CONFIDENTIAL - Per Section 705(d) of the Defense Production Act


Sheet 33: 8











Section 8 Competitiveness

A. Describe the actions your company has taken in the last five years to improve its competitiveness.




Comment:

B. Describe the actions your company plans to take to improve its competitiveness over the next five years.

Comment:

C. Is your company aware of the Navy's Sonar Transducer Relability Improvement Program (STRIP) investments?

Does your company hold any of the documentation, or otherwise have access to that documentation, from the STRIP program?

D. Are there any changes to U.S. Government policies and/or regulations that would increase your company's competitiveness? Explain below.

Comment:

E. Based on your highest unit ordered product for the U.S. Navy in 2011, how many units must you produce per year to maintain the manufacturing capability (personnel and infrastructure)?

Comment:

What is the cost to maintain this process?

Comment:

If this product requirement went away, what would be the cost to re-initiate the process in the future? Explain below.

Comment:

F. Based on your lowest unit ordered product for the U.S. Navy in 2011, how many units must you produce per year to maintain manufacturing capability (personnel and infrastructure)?

What is the cost to maintain this process? If this product requirement went away, what would be the cost to re-initiate the process in the future? Explain below.



Comments:



BUSINESS CONFIDENTIAL - Per Section 705(d) of the Defense Production Act

Sheet 34: 9.a


Section 9.a Financial Performance
Report select line items from your company's financial statement for years 2008-2012. From the drop-down indicate whether the reported income statement and balance sheet select line items are Business Unit/Division or Corporate/Whole Company financials.

Note: Business Unit/Division financials are preferred.
Note: Calendar year data is preferred.
Source of Financial Line Items:
Reporting Schedule:
Income Statement (Select Line Items) Record in $ Thousands, e.g. $12,000.00 = survey input of $12
2008 2009 2010 2011 2012 Estimated
A. Net Sales (and other revenue)




B. Earnings Before Interest and Taxes




C. Net Income




Balance Sheet (Select Line Items) Record in $ Thousands, e.g. $12,000.00 = survey input of $12
2008 2009 2010 2011 2012 Estimated
A. Inventories




B. Cost of Goods Sold




C. Retained Earnings




D. Total Current Assets




E. Total Assets




F. Total Current Liabilities




G. Total Liabilities




H. Total Owner's Equity




Comments:
BUSINESS CONFIDENTIAL - Per Section 705(d) of the Defense Production Act


Sheet 35: 9.b


Section 9.b Financial Health
Use the space below to qualify with narrative any anomalies, transactions, or non-recurring events reflected in your financial statement line items, e.g. reporting restatement, merger and acquisition, chapter 11, SEC investigation, etc.
A. 2008
B. 2009
C. 2010
D. 2011
E. 2012
Comments:

BUSINESS CONFIDENTIAL - Per Section 705(d) of the Defense Production Act

Sheet 36: 10


Section 10 Research and Development
State your company's: 1) total (internal and external funded) research and development (R&D) dollar expenditures, 2) the type of R&D performed by percent allocation, 3) and the percentage of total R&D expenditures relating exclusively to underwater transducer and sonar system business lines, and 4) your company's R&D funding sources by percent of total R&D dollars sources.

Note: If your company's annual Total R&D Expenditures and Total R&D Funding Sources do not match, explain the discrepancy in the space provided.
Note: Calendar year data is preferred.
Source of R&D Data:
R&D Reporting Schedule:
A. R&D Expenditures Record $ in Thousands, e.g. $12,000.00 = survey input of $12
2008 2009 2010 2011 2012 Estimated
1. Total R&D Expenditures




2. Basic Research (as a percent of Line 1)




3. Applied Research (as a percent of Line 1)




4. Product/Process Development (as a percent of Line 1)




5. Total (must equal 100%) 0% 0% 0% 0% 0%
6. % of Line 1 Related to Underwater Transducers





7. % of Line 1 Related to Underwater Sonar Systems





B. R&D Funding Sources Record $ in Thousands, e.g. $12,000.00 = survey input of $12
2008 2009 2010 2011 2012 Estimated
1. Total R&D Funding Sources




2. Internal/Self-Funded/IRAD (as a percent of Line 1)




3. Total Federal Government (as a percent of Line 1)




4. Federal funding from SBIR/STTR program (as a percent of Line 1)




5. Total State and Local Government (as a percent of Line 1)




6. Universities - Public and Private (as a percent of Line 1)




7. U.S. industry, venture capital, non-profit (as a percent of Line 1)




8. Non-U.S. investors (as a percent of Line 1)




9. Other (specify)





10. % of Line 1 Related to Underwater Transducers





11. % of Line 1 Related to Underwater Sonar Systems





Comments:

BUSINESS CONFIDENTIAL - Per Section 705(d) of the Defense Production Act

Sheet 37: 11.a


Section 11.a Employment
State the number of annual, full-time equivalent (FTE) employees in your U.S. operations by labor type for years 2008-2011. Do not double count personnel who perform cross-operational roles.

Note: "Total in U.S. Operations" should comprise all preceding labor categories. If not, please indicate why in the comment box.
Source of Operational Data:
Reporting Schedule:
A. Professional Occupations 2008 2009 2010 2011 2012 Current % U.S. Citizens
1. Administrative Staff





2. Production Managers/Supervisors/Executives





3. Research and Development (R&D) Staff





4. Production Line Workers, Support Technicians





5. Quality Control, Test Operations





6. Sales and Marketing





7. Facility Operations, Maintenance





8. IT/Network Engineers





9. Other (specify)






10. Other (specify)






Total in U.S. Operations





Percentage of full-time equivalent staff engaged in Underwater Transducer and/or Sonar Systems % % % % %
B. Total Number of Scientists and Engineers





Percentage of FTE Scientists and Engineers Engaged in Underwater Transducer and/or Sonar Systems





Comments:

BUSINESS CONFIDENTIAL - Per Section 705(d) of the Defense Production Act

Sheet 38: 11.b


Section 11.b Employment (cont.)
Describe the size of your engineering workforce, the nature of their experience, the number of years of work experience, and the portion of the workforce that are U.S. citizens:


Applicable Working Experience
A.
> 20 Years 10 - 20 Years 5 - 10 Years < 5 Years
# of Employees % U.S. Citizens # of Employees % U.S. Citizens # of Employees % U.S. Citizens # of Employees % U.S. Citizens
Total technical personnel







Experience in piezo-ceramic formulation and process control







Experience in piezo-crystal formulation and process control







Experience in application of material/element design to systems that primarily operate below 1 kHz







Experience in application of material/element design to systems that primarily operate between 1 kHz - 10 kHz







Experience in application of material/element design to systems that primarily operate between 10 kHz - 100 kHz







Experience in application of material/element design to systems that primarily operate above 100 kHz







Experience with electro-dynamic actuators and force drivers







Experience in bonding of materials







Experience in potting, encapsulation, or filling (under vacuum) of transducers







Experience with creating cost-effective, in-process testing capabilities







Comments:
BUSINESS CONFIDENTIAL - Per Section 705(d) of the Defense Production Act


Sheet 39: 11.c


Section 11.c Employment (cont.)
A. From the drop-down list of professional occupations, indicate what categories of personnel are the most difficult to hire and retain. Explain below Difficult to Hire Difficult to Retain



B. Identify your company's critical personnel skills and competencies, i.e. expertise that is critical to your company's viability and long-term competitiveness.
1.
2.
3.
4.
C. Indicate the top five universities from which your technical personnel received their terminal degrees (the first university listed should be the one where the most personnel attended).
1.
2.
3.
4.
5.
D. Indicate the distribution (percentages) of your technical personnel's highest education levels. Technical Training Bachelors Degree Masters Degree Ph.D.




Indicate % U.S. Citizens



E. Does your company have a piezoelectric ceramist on staff? If "Yes," indicate the highest level of academic degree of these individuals. Yes/No Highest Degree Level


F. Does your company have a piezoelectric materials formulator on staff? If "Yes," indicate the highest level of academic degree of these individuals. Yes/No Highest Degree Level


G. What percentage of your technical personnel are expected to retire (or leave their jobs) within the next five years?
H. What percentage of your technical personnel are expected to be new hires over the next five years?
I. What percentage of your technical personnel are expected to pursue higher education over the next five years?
J. What percentage of your technical personnel were hired with necessary basic skills from previous education?
What were the primary skills that had to be taught on-the-job?
Comments:

BUSINESS CONFIDENTIAL - Per Section 705(d) of the Defense Production Act

Sheet 40: 12


Section 12 Certification
The undersigned certifies that the information herein supplied in response to this questionnaire is complete and correct to the best of his/her knowledge. It is a criminal offense to willfully make a false statement or representation to any department or agency of the United States Government as to any matter within its jurisdiction (18 U.S.C.A. 1001 (1984 & SUPP. 1197))
Company Name
Company's Internet Address
Name of Authorizing Official
Title of Authorizing Official
E-mail Address
Phone Number and Extension
Date Certified
If POC is different from the above named, include below:
Point of Contact Name
Title of Point of Contact
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