Burden Calculation Tables

2003t09.xlsx

NESHAP for Integrated Iron and Steel Manufacturing (40 CFR Part 63, Subpart FFFFF) (Final Rule)

Burden Calculation Tables

OMB: 2060-0517

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Overview

Table 1
Table 2
Capital-O&M


Sheet 1: Table 1

Table 1: Annual Respondent Burden and Cost – NESHAP for Integrated Iron and Steel Manufacturing (40 CFR Part 63, Subpart FFFFF) (Final Rule)















$119.47 $139.63 $58.15 Labor Cost Per Hour

Burden item (A) (B) (C) (D) (E) (F) (G) (H)

Person hours per occurrence No. of occurrences per respondent per year Person hours per respondent per year (C=AxB) Respondents per year a Technical person- hours per year (E=CxD) Management person hours per year (Ex0.05) Clerical person hours per year (Ex0.1) Total Cost Per year b

1. Applications N/A








2. Survey and Studies N/A








3. Reporting Requirements









A. Familiarization with rule requirements 2 1 2 11 22 1.1 2.2 $2,910

B. Required activities c









i. Method 5 performance test d 40 8.9 356 3.7 1,305 65.3 130.5 $172,650

ii. Method 9 performance test d 8 3.9 31.2 3.7 114.4 5.72 11.44 $15,131

iii. Method 9071B performance test d 2 365 730 4 2,920 146.0 292 $386,215

iv. Method 29 performance test d 8 6.3 50.4 0 0 0 0 $0

v. Certify compliance with NVMSRP/approved mercury removal program or nonmercury scrapd 4 1 4 11 44 2.2 4 $5,820

vi. Inspection and maintenance of capture systems and control devices 2 12 24 11 264 13.2 26.4 $34,918

C. Gather existing information See 4D, 4E








D. Write report c








No. of responses
i. Notification of applicability e 2 1 2 0 0 0 0 $0
0
ii. Notification of compliance status e 2 1 2 0 0 0 0 $0
0
iii. Notification of intent to construct a major source and review application e 4 1 4 0 0 0 0 $0
0
iv. Notification of initial construction/reconstruction e 4 1 4 0 0

$0
0
v. Notification of actual startup e 4 1 4 0 0 0 0 $0
0
vi. Notification of performance test e 4 1 4 0 0 0 0 $0
0
vii. Reports of performance test results See 3B, 4E








viii. Semiannual compliance reports 40 2 80 11 880 44 88 $116,394
22
ix. Report of performance test (through CEDRI using ERT) f 8 1 8 11 88 4 9 $11,639
11
Subtotal for Reporting Requirements



6,483 $745,677
33
4. Recordkeeping Requirements









A. Familiarization with rule requirements See 3A








B. Plan activities e 10 1 10 0 0 0 0 $0

C. Implement activities See 3B








D. Develop record system/maintain records g 4 1 4 11 44 2.2 4.4 $5,820

E. Time to enter and transmit information See 3D ix.








F. Time to train personnel e 3 1 3 0 0 0 0 $0

G. Time for audits N/A








Subtotal for Recordkeeping Requirements



51 $5,820
Hours per response
TOTAL LABOR BURDEN AND COST (unrounded)






$751,496

TOTAL LABOR BURDEN AND COST (rounded) h



6,500 $750,000
197
TOTAL CAPITAL AND O&M COST (rounded) h






$50,300

GRAND TOTAL (rounded) h






$800,000












Assumptions:









a There are approximately 11 existing sources currently subject to this rule. We estimate there will be no additional new source that will become subject to the rule each year over the 3-year period of this ICR.

b This ICR uses the following labor rates: $139.63 per hour for Executive, Administrative, and Managerial labor; $119.47 per hour for Technical labor, and $58.15 per hour for Clerical labor. These rates are from the United States Department of Labor, Bureau of Labor Statistics, December 2018, “Table 2. Civilian Workers, by Occupational and Industry group.” The rates are from column 1, “Total Compensation.” The rates have been increased by 110% to account for the benefit packages available to those employed by private industry.

c Monitoring and recordkeeping of operations for respondents will include monthly inspection of capture and control systems; daily testing of oil content for the sinter plant feed [3 plants, 4 strands (from the composite of three samples taken at 8-hour intervals)] to compute the 30-day rolling average oil content for each operating day; and every 2.5 years, each non-baghouse emission point must be sampled by Method 5 for particulate matter, Method 9 for opacity observations to determine the opacity of fugitive emissions; and once during each term of their title V operating permit, each baghouse emission point must be sampled by Method 5 for particulate matter, Method 9 for opacity observations to determine the opacity of fugitive emissions (3.7=11/3 plants). Compliance for mercury includes using Method 29 twice per permit cycle or certify compliance with NVMSRP/approved mercury removal program or certify the use of scrap without mercury annually.

d We have assumed that there is an average of 8.9 (98/11) emission points per respondent that need to be sampled using Method 5; 3.9 (43/11) emission points per respondent that need to be sampled using Method 9; 4 emissions points per respondent that need to be sampled using Method 9071B (3 facilities with sinter plants, 1 facility has 2 strands), the oil content of the sinter feed must be analyzed each day; 6.3 (69/11) emission points per respondent that need to be sampled using Method 29. We have assumed Method 29 mercury add-on costs to Method 5 for PM of $6,240 per test. We have estimated than 0 (zero) facilities will choose to comply with §63.7791 with a Method 29 stack test per §63.7825(a)-(f) and 11 facilities will choose to comply with §63.7791 using the NVMSRP/approved mercury removal program, or use of scrap that does not contain mercury per §63.7791(b), (c), or (d).

e These requirements are one-time requirements that apply to new respondents. There are no new respondents estimated over the 3-year period of this ICR.

f Submittal of performance test data through the EPA's CEDRI in ERT format is estimated to require 8 hours annually, includes keeping records of failures to meet the standards and the actions taken to minimize emissions.

g We have assumed that it takes each respondent approximately 4 hours to develop a record system to certify compliance with NVMSRP/approved mercury removal program or nonmercury scrap and maintain records.

h Totals have been rounded to 3 significant figures. Figures may not add exactly due to rounding.










Sheet 2: Table 2

Table 2: Average Annual EPA Burden and Cost – Average Annual EPA Burden and Cost − NESHAP for Integrated Iron and Steel Manufacturing (40 CFR Part 63, Subpart FFFFF) (Final Rule)












$48.75 $65.71 $26.38 Labor Cost per Hour
Activity (A) (B) (C) (D) (E) (F) (G) (H)
EPA person- hours per occurrence No. of occurrences per plant per year EPA person- hours per plant per year (C=AxB) Plants per year a Technical person- hours per year (E=CxD) Management person-hours per year (Ex0.05) Clerical person-hours per year (Ex0.1) Cost, $ b
New Respondents c







i. Notification of compliance status 4 1 4 0 0 0 0 $0
ii. Notification of intent to construct a major source and review application 4 1 4 0 0 0 0 $0
iii. Notification of start of construction 2 1 2 0 0 0 0 $0
iv. Notification of actual startup 2 1 2 0 0 0 0 $0
v. Notification of initial performance test and test plan 4 1 4 0 0 0 0 $0
Existing Respondents



0 0 0 $0
i. Performance test report for Method 5 and Method 9 d 15 0.4 6 3.7 22 1.1 2.2 $1,203
ii. Review semiannual compliance reports e 6 2 12 11 132 6.6 13.2 $7,217
iii. Certify compliance with NVMSRP/approved mercury removal program or nonmercury scrap 2 1 2 11 22 1.1 2.2 $1,203
Subtotals Labor Burden and Cost



202 $9,623
TOTAL ANNUAL BURDEN AND COST (rounded) g



202 $9,600









Assumptions:







a There are approximately 11 existing sources currently subject to this rule. We expect there will be no additional new source that will become subject to the rule each year over the 3-year period of this ICR.
b This cost is based on the following labor rates which incorporates a 1.6 benefits multiplication factor to account for government overhead expenses: Managerial rate of $65.71 (GS-13, Step 5, $41.07 + 60%), Technical rate of $48.75 (GS-12, Step 1, $30.47 + 60%), and Clerical rate of $26.38 (GS-6, Step 3, $16.49 + 60%). These rates are from the Office of Personnel Management (OPM) “2018 General Schedule” which excludes locality rates of pay.
c These requirements are one-time requirements that apply to new respondents. There are no new respondents estimated over the 3 year period of this ICR.
d Every 2.5 years (or about 0.4 times per year, if averaged over the 3-year period of ICR), respondents must sample each emission point using Method 5 for particulate matter, Method 9 for opacity observations, and submit an electronic report to CEDRI with results.
e Sources are required to submit electronic semiannual compliance reports to CEDRI.
f We have assumed that each facility per year will submit their certification of compliance with NVMSRP/approved mercury removal program or nonmercury scrap for EPA review.







g Totals have been rounded to 3 significant figures. Figures may not add exactly due to rounding.








Sheet 3: Capital-O&M

(A) (B) (C) (D) (E) (F) (G)
Continuous Monitoring Device Capital/Startup Cost for One Respondent Number of New Respondents Total Capital/Startup Cost, (B X C) Annual O&M Costs for One Respondent Number of Respondents with O&M Total O&M,
Leak detectors $9,000 0 0 $2,389 11 $26,279
Continuous opacity monitors $37,000 0 0 $8,000 3 $24,000
TOTAL




$50,300
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