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U.S.
NUCLEAR REGULATORY COMMISSION
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REGULATORY
GUIDE 1.193, REVISION 8
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Issue
Date: March 2024
Technical
Lead: Bruce Lin
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ASME
CODE CASES NOT APPROVED FOR USE
A.
INTRODUCTION
Purpose
This regulatory guide (RG)
lists the American Society of Mechanical Engineers (ASME) Code Cases
that the U.S. Nuclear Regulatory Commission (NRC) has determined not
to be acceptable for use on a generic basis. This
RG does not approve the use of the ASME Code Cases listed
herein.
Applicability
This
RG applies to reactor licensees and applicants subject to 10 CFR Part
50, Section 50.55a, “Codes and standards.”
Applicable
Regulations
10 CFR 50.55a(c) requires,
in part, that components of the reactor coolant pressure boundary
be designed, fabricated, erected, and tested in accordance
with the requirements for Class 1 components of Section III,
“Rules for Construction of Nuclear Power Plant
Components,” of the ASME Boiler and Pressure Vessel (BPV)
Code (Ref. 2) or equivalent quality standards.
10 CFR 50.55a(f) requires,
in part, that Class 1, 2, and 3 components and their
supports meet the requirements of the ASME Operation
and Maintenance Code (OM Code) (Ref. 3) or equivalent
quality standards.
10 CFR 50.55a(g)
requires, in part, that Class 1, 2, and 3 metal containment
(MC), and concrete containment (CC) components and their
supports meet the requirements of Section XI, “Rules
for Inservice Inspection of Nuclear Power Plant Components,”
of the ASME BPV Code (Ref. 4) or equivalent quality
standards.
10 CFR 52.79(a)(11) (Ref. 5)
requires the final safety analysis report to include “a
description of the program(s), and their implementation, necessary
to ensure that the systems and components meet the requirements of
the ASME Boiler and Pressure Vessel Code and the ASME Code for
Operation and Maintenance of Nuclear Power Plants in accordance with
50.55a of this chapter.”
Related Guidance
RG 1.84, “Design,
Fabrication, and Materials Code Case Acceptability, ASME
Section III” (Ref. 6), lists the ASME BPV Code,
Section III, Code Cases, that the NRC has approved for use as
voluntary alternatives to the mandatory ASME BPV Code provisions
that are incorporated into 10 CFR 50.55a.
RG 1.147, “Inservice
Inspection Code Case Acceptability, ASME Section XI, Division 1”
(Ref. 7), lists the ASME BPV Code, Section XI, Code Cases, that
the NRC has approved for use as voluntary alternatives to the
mandatory ASME BPV Code provisions that are incorporated into
10 CFR 50.55a.
RG 1.192, “Operation
and Maintenance Code Case Acceptability, ASME OM Code” (Ref.
8), lists the ASME OM Code Cases that the NRC has approved for use
as voluntary alternatives to the mandatory ASME OM Code provisions
that are incorporated into 10 CFR 50.55a.
RG
1.136, “Design Limits, Loading Combinations, Materials,
Construction, and Testing of Concrete Containments” (Ref. 9),
endorses ASME BPV Code, Section III, Division 2, “Code for
Concrete Containments,” and addresses the acceptance of ASME
BPV Code, Section III, Division 2 Code Cases.
RG 1.87, Revision 2,
“Acceptability of ASME Code, Section III, Division 5 High
Temperature Reactors” (Ref. 10), endorses ASME BPV Code,
Section III, Division 5, “High Temperature Reactors” and
addresses the acceptance of ASME BPV Code, Section III, Division 5
Code Cases.
Purpose of This Regulatory
Guide
The NRC issued this RG to
provide information to applicants and licensees on those Code Cases
that the NRC has determined not to be acceptable for use on a generic
basis. A brief description of the basis for the determination is
given with each Code Case. Applicants or licensees may submit a
request to implement one or more of the Code Cases listed below
through 10 CFR 50.55a(z), which permits the use of
alternatives to the Code Case requirements referenced
in 10 CFR 50.55a as long as the proposed alternatives
result in an acceptable level of quality and safety. Applicants
or licensees must submit a plant‑specific request that
addresses the NRC’s concerns about the Code Case at issue.
The NRC will revise this RG as needed to address subsequent new or
revised Code Cases.
Paperwork Reduction Act
This
RG provides voluntary guidance for implementing the mandatory
information collections in 10 CFR Parts 50 and 52 that are
subject to the Paperwork Reduction Act of 1995 (44 U.S.C. 3501
et. seq.). These information collections were approved by the Office
of Management and Budget (OMB), under control numbers 3150-0011 and
3150-0151, respectively. Send comments regarding this information
collection to the FOIA, Library, and Information Collections Branch,
Office of the Chief Information Officer, Mail Stop: T6-A10M, U.S.
Nuclear Regulatory Commission, Washington, DC 20555 0001 or to the
OMB reviewer at OMB Office of Information and Regulatory Affairs
(3150-0214 and 3150-0250), Attention: Desk Officer for the Nuclear
Regulatory Commission, 725 17th
Street, NW, Washington, DC, 20503.
Public
Protection Notification
The
NRC may not conduct or sponsor, and a person is not required to
respond to, a collection of information unless the document
requesting or requiring the collection displays a currently valid OMB
control number.
B. DISCUSSION
Reason for Revision
RG
1.193, Revision 8, includes information reviewed by the NRC on the
Code Cases for Sections III and XI, listed in Supplements 2
through 7 to the 2019 Edition, and Supplements 0 through 2 to the
2021 Edition of the ASME BPV Code, and on the OM Code Cases listed in
the 2022 Edition of the OM Code. This revision updates and supersedes
RG 1.193, Revision 7, which included information from
Supplements 0 through 7 to the 2015 Edition, Supplements 0 through 7
to the 2017 Edition and Supplements 0 and 1 to the 2019 Edition of
the ASME BPV Code and the 2020 Edition of the OM Code.
Background
ASME publishes a new edition
of the BPV Code every 2 years and periodically publishes a new
edition of the OM Code. In 10 CFR 50.55a(a), the NRC
references the latest editions and addenda of the BPV Code,
Section III and Section XI, and the OM Code that the agency
has approved for use by applicants and licensees. ASME also publishes
Code Cases for BPV Code, Section III and Section XI, quarterly, and
Code Cases for the OM Code periodically. Code Cases provide
alternatives (to the ASME Code provisions) developed and approved by
ASME.
The NRC staff reviewed Code
Cases for Sections III and XI listed in Supplements 2 through 7 to
the 2019 Edition, and Supplements 0 through 2 to the 2021 Edition of
the ASME BPV Code. The NRC published RG 1.84, “Design,
Fabrication, and Materials Code Case Acceptability, ASME
Section III,” Revision 40, and RG 1.147, “Inservice
Inspection Code Case Acceptability, ASME Section XI, Division 1,”
Revision 21, concurrently with this guide to identify the Code Cases
that the NRC has determined to be acceptable alternatives to
applicable parts of BPV Code, Sections III and XI. The NRC staff also
reviewed the OM Code Cases listed in the 2022 Edition of the OM Code.
The NRC published RG 1.192, “Operation and Maintenance
Code Case Acceptability, ASME OM Code,” Revision 5,
concurrently with this guide to identify the Code Cases that the NRC
has determined to be acceptable alternatives to applicable parts of
the OM Code.
C. STAFF REGULATORY
GUIDANCE
RG 1.193, Revision 8 updates
and supersedes the
information in Revision 7. Licensees should not implement the Code
Cases from BPV Code, Sections III and XI, listed in Supplements 2
through 7 to the 2019 Edition, and Supplements 0 through 2 to the
2021 Edition and the OM Code Cases listed in the 2022 Edition of the
OM Code, that are listed in this guide without prior NRC approval.
The following five tables list the Code Cases that this RG addresses:
Table 1, “Unacceptable
Section III Code Cases,” contains Section III, Code Cases
that are unacceptable for use by licensees in their Section III
design and construction programs.
Table 2, “Unacceptable
Section XI Code Cases,” contains Section XI, Code Cases
that are unacceptable for use by licensees in their Section XI
inservice inspection programs.
Table 3, “Unacceptable
OM Code Cases,” contains OM Code Cases that are unacceptable
for use by licensees in their inservice testing programs.
Table 4, “Annulled/Superseded
Unacceptable Section III Code Cases,” contains annulled or
superseded Section III Code Cases that the NRC previously determined
to be unacceptable.
Table 5, “Annulled/Superseded
Unacceptable Section XI Code Cases,” contains annulled or
superseded Section XI Code Cases that the NRC previously determined
to be unacceptable.
1. Unacceptable Section III
Code Cases
The
NRC determined that the following Section III Code Cases are
unacceptable for use by licensees in their Section III design
and construction programs. To assist users, new Code Cases are shaded
in grey to distinguish them from those listed in previous versions of
this guide.
Table 1. Unacceptable
Section III Code Cases
CODE CASE NUMBER
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TABLE 1
UNACCEPTABLE SECTION
III CODE CASES
SUMMARY
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DATE OR SUPPLEMENT/
EDITION
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N-519-1
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Use of 6061-T6 and
6061-T651 Aluminum for Class 1 Nuclear Components
Code
Case N-519 only applies to one U.S. Department of Energy
aluminum vessel. N-519 was reinstated as Code Case N-519-1 on
11/26/18 with no change in the code case.
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Reinstated 11/26/18
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N-530
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Provisions for
Establishing Allowable Axial Compressive Membrane Stresses in the
Cylindrical Walls of 0-15 psi Storage Tanks, Classes 2 and
3,
Section
III, Division 1
There
are numerous errors in the equations. The errors must be
corrected before the Code Case can be approved for use.
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2/3/03
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N-565
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Alternative Methods of
Nozzle Attachment for Class 1 Vessels, Section III, Division
1
Code
Case N-565 essentially requires a design that uses a seal to
protect the threads from the contained fluid, and seals are not a
Code item. The seal, which plays a very important part in the
integrity of the joint, imposes too great a vulnerability in the
design. The supporting information for Code Case N‑565 does
not demonstrate that the resulting threaded nozzle configuration
is equivalent in integrity to that of a welded connection.
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12/3/99
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N-659-3
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Use of Ultrasonic
Examination in Lieu of Radiology for Weld Examination, Section
III, Divisions 1 and 3
Code
Case N-659-3 is not be allowed for new fabrication/construction
because the interchangeability of UT vs. RT has not been
adequately proven and defined. Section III requires examination
on full thicknesses of the examination volumes. RT has been
demonstrated to be capable of meeting this requirement, while UT
capability has not been demonstrated. Also, UT is adapted to
detecting cracklike flaws, while most construction flaws are not
crack-like, thus radiography is more appropriate for
characterizing and determining the acceptability of construction
flaws. Additional performance demonstrations are needed to
address acceptance criteria for procedures, personnel, and the UT
equipment to be used for new fabrication/construction activities.
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10/12/17
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N-673
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Boron Containing Power
Metallurgy Aluminum Alloy for Storage and Transportation of Spent
Nuclear Fuel, Section III, Division 1
Code Case N-673
does not address
the following:
(1) corrosion properties
of this material in spent fuel pool chemistry and/or clean water
(2)
impact properties for use as a structural material
(3)
uniform distribution of boron carbide in the aluminum matrix
(4) mechanical properties
for the use of the material in high‑temperature conditions
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8/7/03
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N-707-2
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Use of SA-537, Class 1,
Plate Material for Spent‑Fuel Containment Internals in
Non‑pressure Retaining Applications Above 700°F
(370°C), Section III, Division 3
The
NRC has not endorsed Section III, Division 3. Thus, it would not
be appropriate to approve a Code Case that is an alternative to
the provisions in Section III, Division 3.
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0/21E
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N-761
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Fatigue Design Curves
for Light Water Reactor (LWR) Environments, Section III,
Division 1
Research has shown that
the effect of the environment on reactor components exposed to
reactor water is not bounded by the current air fatigue curves.
Bounding curves and a series of other curves for known strain
rates have been developed to account for the reduction of fatigue
life.
These curves are
developed based on a factor of 10 on cycles and a factor of 2
on stress, which are not in agreement with the factor of 12 on
cycles and a factor of 2 on stress, as established in
NUREG/CR-6909, “Effect of LWR Coolant Environments on the
Fatigue Life of Reactor Materials,” (Ref. 14). The
factor of 10 on cycles is technically inconsistent with the
factor of 12 in NUREG/CR‑6909. The proposed curves are
nonconservative relative to the estimates based on the
NUREG/CR‑6909 procedure. The use of a different set of
factors for the consideration of the LWR coolant environmental
effects (i.e., a factor of 10 on cycles and a factor of 2
on stress) for the environmental fatigue correction factor
(Fen)
approach versus the environmental fatigue curves approach is
inconsistent from a technical and regulatory perspective.
The
technical basis document for the proposed Code Case does not
describe the step‑by-step process, from beginning to end,
on how final design curves for an LWR environment are obtained.
The technical basis document does not provide the expression
for the best-fit S-N curve of the experimental data and the
details of the mean stress correction for each curve and how
the proposed design curves were obtained.
The
proposed Code Case contains five environmental fatigue curves
for carbon and low-alloy steels and five for stainless steels
(i.e., the air curve, the worst‑case environmental
curve, and three other curves for different strain rates).
These environmental curves are not consistent with the
experimental data. The strain rate dependence for the first
three curves is much lower than that observed in experimental
data on smooth cylindrical or tube specimens or even in the
recent Electric Power Research Institute (EPRI)-sponsored
component tests in Germany.
There
is no information provided in the technical basis document
about the operating conditions that were used to represent the
worst‑case environmental curve. Also, no information is
provided in the basis document regarding the equation for the
best-fit curve of the experimental data.
The
technical basis document for the Code Case should address the
effect of strain threshold and tensile hold time in fatigue
evaluations.
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9/20/10
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N-792-1
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Fatigue Evaluations,
including Environmental Effects, Section III, Division 1
This code case does not
implement the latest methodology developed from NRC/RES research
activities. That methodology was presented to ASME in May 2012,
as reflected in the material posted in ADAMS at ML13008A005.
There are also further adjustments to that information based on
the finalization of our research efforts.
Specifically,
the six most significant differences between the Code Case and
the latest NRC research are as follows:
Carbon
and Low-Alloy Steel Fatigue Curve: Code Case, Figure‑2100‑1,
Figure‑2100‑1M, and Table‑2100‑1, define
the design fatigue air curve for carbon and low‑alloy
steels. Both material types are combined into one fatigue curve,
whereas the NRC approach defines a separate fatigue curve for
each material type. The code case fatigue curve matches the
design fatigue air curve currently in Section III,
Appendix I (2011 Addenda). The Code Case fatigue curve
does not match the carbon or low‑alloy steel design
fatigue air curves from the initial revision of NUREG/CR‑6909
(which are the same curves the NRC intends to use in
NUREG/CR-6909, Revision 1) because the Code Case fatigue
curve uses a margin of 20 on cycles, whereas the NRC curves use
a margin of 12. The Code Case design fatigue air curve is
conservative with respect to the NRC fatigue design air curves;
however, item (b) below must also be considered when evaluating
the adequacy of Fen
usage factors calculated using the design curve.
Carbon
and Low-Alloy Steel Fen
Expression: Equation (1) of the Code Case uses the carbon
steel Fen
expression from the initial revision of NUREG/CR‑6909 that
was adjusted to account for the difference in the margin term
used to develop the ASME and NRC design fatigue curves. This
equation is different from the Fen
expression recently developed by the NRC, and the equations for
the transformed environmental parameters are different;
therefore, the Fen
equation may yield nonconservative values of Fen
for the following reasons:
The
use of average temperature with the Code Case Fen
expression may be nonconservative (see item (f)).
The
Code Case Fen
expression was adjusted to account for the difference in the
margin used to develop the design curve (i.e., the factor
of 20 versus 12 discussed under item (a) above). As a result,
the constant in the Fen
expression is 0.121 compared to 0.632 for carbon steel material
in the initial revision to NUREG/CR‑6909. Such adjustment
is not appropriate and may be nonconservative for Fen
application to the portion of the fatigue design air curve that
is controlled by the factor of 2 on stress rather than the
factor of 20 on cycles.
The
Code Case Fen
expression is for carbon steel material and it is used for
application to both carbon and low‑alloy steel materials.
Use of this expression for low‑alloy steel may be
nonconservative because the constant is higher for low‑alloy
steel compared to carbon steel (0.702 versus 0.632).
The
Code Case Fen
expression is nonconservative for some environmental conditions
compared to the new NRC expressions (i.e., for T less than 200
°C, strain rate equal to 0.001%/s, and dissolved oxygen
values higher than 0.04 ppm).
Stainless
Steel Fatigue Curve: Code Case, Figure‑2100‑2,
Figure‑2100‑2M, and Table‑2100‑2, define
the design fatigue air curve for stainless steels. The Code Case
fatigue curve matches the design fatigue air curve that is
currently in Section III, Appendix I (2011 Addenda). The
Code Case fatigue curve matches the stainless steel design
fatigue air curve from the initial revision to NUREG/CR‑6909
(which is the same curve the NRC intends to use in
NUREG/CR‑6909, Revision 1). However, item (d) below
must also be considered when evaluating the adequacy of Fen
usage
factors calculated using the design curve.
Stainless
Steel Fen
Expression: Equation (2) of the Code Case uses the stainless
steel Fen
expression
from the initial revision to NUREG/CR‑6909. This equation
is different from the Fen
expression that the NRC recently developed, and the equations
for the transformed environmental parameters are different;
therefore, the Fen
equation may yield nonconservative values of Fen
in cases that use the average temperature (see item (f)).
Ni-Cr-Fe Steel: The same
observations under item (c) applies for Ni‑Cr‑Fe
steels because the stainless steel fatigue curve is used for
Ni‑Cr‑Fe materials. Equation (3) of the Code Case
uses the Ni‑Cr‑Fe steel Fen
expression from the initial revision to NUREG/CR‑6909.
This equation is the same as the Fen
expression recently developed by the NRC, but the equations for
the transformed environmental parameters are different, and the
Fen
equation may yield nonconservative values of Fen
in cases that use the average temperature (see item (f)).
‑2420
Determination of Transformed Temperature:
-2421
of the Code Case states that the transformed temperature is
based on “the average of the highest and lowest metal
temperatures of the surface in contact with the fluid in the
transients constituting the stress cycle.” The NRC
disagrees with this approach because it is not consistent with
the Fen
methodology and because it can be nonconservative.
To
be consistent with the Fen
methodology, an average temperature for the transient should
consider the threshold temperature to estimate Fen
during a load cycle, which may be significantly higher than
the minimum temperature of the transient.
Limited
NRC calculations indicate that using either an average
transient temperature or an average of the transient maximum
temperature and the Fen
threshold temperature does not always yield a conservative Fen
estimate when compared to the results obtained from an
integrated Fen
using the modified rate approach.
-2422 defines the
transformed temperature for carbon and low‑alloy steels
for temperatures up to 350 °C (660 °F). The
NRC’s updated research only includes data up to 325 °C
(615 °F); therefore, the updated Fen
expression for carbon and low‑alloy steels is only
applicable for temperatures up to 325 °C.
‑2423
defines the transformed temperature for wrought and cast
austenitic stainless steels for temperatures above 325 °C
(615 °F) as constant (T* = 1). The NRC’s
updated research only includes data up to 325 °C
(615 °F), and the updated Fen
expression for wrought and cast austenitic stainless steels
does not plateau at temperatures above 325 °C. Therefore,
the Code Case may provide nonconservative estimates of Fen
for temperatures above 325 °C.
-2424
defines the transformed temperature for Ni‑Cr‑Fe
steels for temperatures above 325 °C (615 °F)
as constant (T* = 1). The NRC’s updated research
only includes data up to 325 °C (615 °F), and
the updated Fen
expression for Ni-Cr-Fe steels does not plateau at temperatures
above 325 °C. Therefore, the Code Case may provide
nonconservative estimates of Fen
for temperatures above 325 °C.
The
NRC recommends that Code Case N-792-1 be revised to reflect
NUREG/CR-6909 Rev. 1 after it is published.
The
NRC staff abstained from voting on this item at Standards
Committee and commented that the staff does not support the Code
Case based on NRC sponsored research that is ongoing.
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8/12/12
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N-804
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Alternative Preheat
Temperature for Austenitic Welds in P‑No. 1 Material
without PWHT, Section III, Division 1
The
NRC believes that the test data provided are insufficient to
support a reduction in the Code‑required preheat of 200 °F.
Data for the welds in the production valve bodies tested indicate
the presence of martensite, which results in unacceptably high
hardness values. Hydrogen cracking of the welds could result in
the absence of proper preheat.
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10/14/11
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N-812-1
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Alternate Creep-Fatigue
Damage Envelope for 9Cr‑1Mo‑V
Steel, Section III, Division 5
Code
Case N-812 utilizes Section III, Division, Subsection NH,
“Class 1 Components in Elevated Temperature Service.”
The NRC has not approved Subsection NH for use.
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1/10/13
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N-818-1
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Use of NDE and Fracture
Mechanics for Acceptance of Full Penetration Butt Welds in Lieu
of Weld Repair, Class 1 and Class 2, Section III, Division 1
Code Case N-818-1 contains
provisions for applying the results of nondestructive
examinations and fracture mechanics calculations to accept flaws
in full penetration butt welds of ferritic vessels and austenitic
and ferritic piping in lieu of repair in accordance with the ASME
Code, Section III, when the radiography indicates that the welds
cannot satisfy NB-5000 or NC-5000 of Section III during
preservice examinations.
The
NRC staff has the following concerns regarding the provisions of
UT and other issues in this code case.
1.
The code case applies to ferritic, austenitic stainless steel,
and dissimilar metal welds. However, UT in lieu of radiograph
testing (RT), at this time, has only been qualified as described
in Code Case N-831) for ferritic materials. The NRC staff has
reviewed and approved relief requests for UT in lieu of RT that
utilized the qualification approach described in CC N-831 for
ferritic materials only. To date, the technical basis for the use
of UT in lieu of RT for austenitic welds has not been
sufficiently developed to allow The NRC staff to accept UT in
lieu of RT on austenitic stainless steel or dissimilar metal
welds.
2.
Single side access in not acceptable for fabrication examinations
because some flaws are only detectable from one direction.
3.
Second leg of UT V-path may be acceptable to use on a limited
basis for ferritic material, but will not be acceptable for
austenitic stainless steel or dissimilar metal welds.
4.
Surface preparation needs to be addressed. Welds must be
conditioned without any gap more than 1/32-inch between
transducer and weld.
5.
Paragraph (g) of the code case seems to be the discussion of a
calibration block, not a qualification block.
6.
Paragraph I-3.2(d) states that “…Examination
procedures, equipment, and personnel are qualified for
depth-sizing when the RMS [root-mean-square] error of the flaw
depth measurements, as compared to the true flaw depths, does not
exceed 0.125 in. (3 mm)…” The RMS error was meant
for depth sizing of service-induced surface connected flaws. The
NRC staff does not find using this RMS error is appropriate for
measurements of fabrication defects.
7.
The location of the fabrication defect is important in that if
the fabrication defect is located closer to the inside surface vs
outside surface of the pipe.
8.
The depth of the maximum flaw permitted by the code case for the
preservice examination is 20 percent through wall. The concept of
such fabrication defect permitted to remain in the component
prior to service is contrary to the fundamental design philosophy
of ASME Code, Section III which is that a component is not
designed to have flaws. In addition, the allowable limits for
primary and secondary stresses and cumulative fatigue usage
factors in NB-3000 and NC-3000 are based on a component without
flaws.
9.
Permitting a 20 percent depth flaw to remain in a component prior
to service reflects a tacit approval of a lower quality of the
product and subpar workmanship.
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8/20/14
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N-837
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Alternative
to the Registered Professional Engineer Requirements, Section
III, Divisions 1, 2, 3, and 5
This
Code Case is only for non-U.S. nuclear facilities; therefore, it
does not apply to U.S. nuclear facilities regulated by the NRC.
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10/22/13
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N-846
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Certificate
Holder Ability to Supply Polyethylene Material, Section III,
Division 1
Code
Case N-846 is not consistent with NRC position documented in NRC
Information Notice IN 86-21, "Recognition of ASME
Accreditation program for N Stamp Holders," and creates
issues for verifying the effective implementation of a suppliers
QA program. IN 86-21, Supplement 2, stated that the NRC's
recognition of the ASME Accreditation Program applied only to the
programmatic aspects of the QA programs and that holders of
operating licenses or construction permits, and their
subcontractors, are still responsible for ensuring that the
suppliers are effectively implementing their approved QA
programs.
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7/25/14
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N-881
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Exempting
SA-508 Grade 1A From PWHT Based on Measurement of Residual Stress
in Class 1 Applications, Section III, Division 1
Additional
work is needed in the areas of stress-free samples,
multidirectional stress measurement, experimental validation, and
measurement uncertainty. Therefore, the NRC staff has not
accepted exempting SA-508 Grade 1A from PWHT based on measurement
of residual stress using Instrumented Indentation Testing.
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12/4/17
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N-907
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Rules
for Performing Preservice Inspection (PSI) During Construction,
Section III, Division 1
NRC disapproves this Code
Case based on the following:
This Code Case is for Part
52 plants using Inspections, Tests, Analyses and Acceptance
Criteria (ITAAC), as stated in the background material for this
action: “The current requirement in Section III, NB-5281(a)
to complete PSI prior to completing N-5 Data Reports for Class 1
systems creates an issue with closing ITAACs for plants under
construction with a 10 CFR Part 52 Combined Operating License.”
Since this is for a specific regulatory issue concerning ITAAC,
and not an ASME Code issue, it should be addressed on a
case-by-case basis with the regulator instead of through the
Code. Also, changing the N-5 Data Report to the N-3 Data Report
does not resolve the issue of completing PSI since it remains
required and necessary to close the ASME Code ITAAC in a timely
manner before the 10 CFR 52.103(g) finding.
The background implies
that PSI is not required by Section III and not needed for the
N-5 Data Report and is holding up closing the ITAAC. However, the
NRC notes that PSI is an ASME Code, Section III requirement
(NB-5281 and NB-5282), and therefore completing the PSI is part
of closing out the applicable ITAAC that states that all
requirements of Section III are met. As stated in the background
material of this proposed action, the N-5 Data Report is the
document used to close out the ITAAC. Therefore, changing the
completion of PSI to the N-3 Data Report would not support the
review of closing the ITAAC since the N-3 Data Report is
completed just prior to the 10 CFR 52.103(g) finding. To close
out the applicable ITAAC and meet the FSAR, PSI must be completed
prior to completing the N-5 Data Report.
In
addition, the staff’s position is that welds with
unacceptable flaws cannot be placed in service unless they are
repaired and made Code compliant, or the licensee seeks and is
granted a proposed alternative to place the components in service
with the flaws in place. This position has been documented in the
(final rule published on May 4, 2020 (85 FR 26540)for
incorporating by reference the 2015-2017 ASME Code editions).
Therefore, due to the limited time between N-3 Data Report and 10
CFR 52.103(g) finding, this repair or alternative could not be
accomplished if this was performed with the N-3 Data Report.
Performing the PSI up to the 10 CFR 52.103(g) finding and not
evaluating the flaws could leave significant flaws to grow to an
unacceptable size between inspections, thus reducing structural
margin and potentially challenging the structural integrity of
safety related Class 1 and Class 2 piping. This is consistent
with the position to disapprove CC N-813 for leaving PSI flaws in
place as documented in RG 1.193.
|
1/21E
|
N-915
|
Extension
of Internal Audit and Supplier Audit Due Dates in Exigent
Conditions Section III, Division 1; Section III, Division 2;
Section III,
Division
3; Section III, Division 5
NRC
disapproves this Code Case based on the following:
The
code case should be broken into two code cases: one for internal
audits and one for external audits because the Appendix B
requirements and NRC approved alternatives to Appendix B
requirements are different. Internal audits are governed by the
requirements of Criterion XVIII, “Audits,” of
Appendix B to 10 CFR Part 50 while the requirements for external
audits are governed by the requirements of Criterion VII,
“Control of Purchased Material, Equipment, and Services,”
of Appendix B to 10 CFR Part 50. Creating separate code cases
for internal audits and external audits will ensure that the
requirements for each are addressed appropriately and
consistently with Appendix B or NRC approved alternatives to
Appendix B.
For
internal audits, the NRC’s approved alternative is
limited to a maximum of 25 percent of the internal audit
interval (a maximum of 3 months). This approved alternative
allows internal audits on an annual (12 month) frequency to be
extended up to 15 months. In addition, the NRC’s approved
alternative states that “When an audit interval extension
greater than one month is used, the next audit for that
particular audit area will be scheduled from the original
anniversary month rather than from the month of the extended
audit.” As currently written, the code case would allow
for using the date the audit is performed at the end of the
extension as the start date for the next audit cycle. The NRC
staff determined that this section of the code case is not
consistent with the requirements of Appendix B or an NRC
approved alternative.
For
external audits, the 9-month extension described in the code
case is consistent with the NRC’s approved alternative.
In addition, using the date the audit is performed at the end
of the extension as the start date for the next audit cycle is
consistent with the NRC’s approved alternative. The NRC
staff determined that this section of the code case is
acceptable, however, the rest of the code case is not as stated
in 1.a, 2, and 3.
The
code case includes language that it can be implemented during a
“local emergency, and when audits cannot be safely
conducted at the location audited.” There is no guidance
for what is considered to be a “local emergency,” or
“safely conducted.”
Considering
this code case is for a public health emergency, there needs to
be an end date for the code case consistent with other code
cases written by the Standards Committee on Qualifications for
Authorized Inspection addressing this situation.
|
1/21E
|
N-916
|
Remote
Verification and Witness of Activities Section III, Division 1;
Section III, Division 2; Section III, Division 3; Section III,
Division 5
NRC
disapproves this code case based on the following:
The
NRC’s approved alternative that is being used as a model
for this code case is very specific to source verifications and
is documented in Columbia Generating Station’s Safety
Evaluation (SE) dated July 22, 2020. As currently written, the
requirements described in the proposed code case are not
consistent with those detailed in the Columbia SE or are simply
not described in the code case and left up to the organization
to determine what those requirements should be.
As
currently written, the code case is not limited just for use
during a public health emergency but can be implemented at any
time. This is not consistent with the NRC’s approved
alternative to Appendix B to 10 CFR Part 50, as documented on
the Columbia SE, which is limited for use during an exigent
condition, nor does it meet the requirements of Criterion VII of
Appendix B which requires inspections/audits to be at the
source.
In
addition, as currently written, the code case doesn’t have
an end date. Exigent conditions are expected to have an end
date, and an end date is needed for consistency with other
similar code cases approved by the NRC.
|
1/21E
|
2. Unacceptable Section XI
Code Cases
The
NRC determined that the following Section XI Code Cases are
unacceptable for use by licensees in their Section XI inservice
inspection programs. To assist users, new Code Cases are shaded
in grey to distinguish them from those listed in previous versions of
this guide.
Table
2. Unacceptable Section XI Code Cases
CODE CASE NUMBER
|
TABLE 2
UNACCEPTABLE SECTION XI
CODE CASES
SUMMARY
|
DATE OR SUPPLEMENT/
EDITION
|
N-560-2
|
Alternative Examination
Requirements for Class 1, Category B‑J Piping Welds,
Section XI, Division 1
The Code Case does not
address inspection strategy for existing augmented and other
inspection programs such as intergranular stress‑corrosion
cracking (IGSCC), flow‑assisted corrosion (FAC),
microbiological corrosion (MIC), and pitting.
The Code Case does
not provide system-level guidelines for change in risk
evaluation to ensure that the risk from individual system
failures will be kept small and dominant risk contributors will
not be created.
|
2/14/03
|
N-575
|
Alternative Examination
Requirements for Full Penetration
Nozzle-to-Vessel Welds
in Reactor Vessels with Set-On Type Nozzles, Section XI,
Division 1
The
supporting basis for the Code Case applies to the specific
configuration of one plant and is not applicable on a generic
basis. In addition, there are insufficient controls on
stress and operating conditions to permit a generic reduction in
examination volume. Finally, the boundaries of the volume of the
weld, cladding, and heat‑affected zone from Figure 2
are ambiguous.
|
2/14/03
|
N-577-1
|
Risk-Informed
Requirements for Class 1, 2, and 3 Piping, Method A,
Section XI, Division 1
The
Code Case does not address inspection strategy for existing
augmented and other inspection programs such as IGSCC, FAC, MIC,
and pitting.
The Code Case does
not provide system-level guidelines for change in risk
evaluation to ensure that the risk from individual system
failures will be kept small and that dominant risk contributors
will not be created.
|
2/14/03
|
N-578-1
|
Risk-Informed
Requirements for Class 1, 2, and 3 Piping, Method B,
Section XI, Division 1
The
Code Case does not address inspection strategy for existing
augmented and other inspection programs such as IGSCC, FAC, MIC,
and pitting.
The Code Case does
not provide system-level guidelines for change in risk
evaluation to ensure that the risk from individual system
failures will be kept small and that dominant risk contributors
will not be created.
|
2/14/03
|
N-589-1
|
Class 3 Nonmetallic
Cured-in-Place Piping, Section XI, Division 1
The
installation process provides insufficient controls on wall
thickness measurements.
There
are no qualification requirements for installers
and installation procedures such as those for welders
and welding procedures.
Fracture
toughness properties of the fiberglass are such that the
cured‑in‑place piping (CIPP) could crack during a
seismic event.
Equations 4 and 5
in the Code Case contain an “i” term (a stress
intensification factor) that is derived from fatigue
considerations. However, stress intensification factors have not
been developed for fiberglass materials.
|
7/23/02
|
N-654
|
Acceptance Criteria for
Flaws in Ferritic Steel Components 4 in. and Greater in
Thickness, Section XI, Division 1
Licensees
intending to apply the rules of this Code Case must obtain NRC
approval of the specific application in accordance with
10 CFR 50.55a(z).
|
4/17/02
|
N-691-1
|
Application of
Risk-Informed Insights to Increase the Inspection Interval for
Pressurized Water Reactor Vessels, Section XI, Division 1
A
response to the NRC staff’s request for additional
information has not yet been received and therefore,
insufficient information has been provided for the staff to
make a determination relative to the acceptability of this
Code Case.
|
6/19E
|
N-722-2
|
Visual Examinations for
PWR Pressure Retaining Welds in Class 1 Components
Fabricated With Alloy 600/82/182 Materials, Section XI,
Division 1
Code
Case N-722 has been superseded by Revisions 1 and 2 to the Code
Case. N-722-1 is conditionally approved directly under
10 CFR 50.55a and not through RG 1.147. The NRC
has dispositioned Code Case N‑722‑2 as
unacceptable.
|
9/8/11
|
N-729-9
|
Alternative Examination
Requirements for PWR Reactor Vessel Upper Heads With Nozzles
Having Pressure-Retaining Partial‑Penetration Welds,
Section XI, Division 1
Code
Case N-729 is mandated with conditions as specified in 10 CFR
50.55a for augmented examinations of PWR reactor vessel upper
head penetrations.
|
2/21E
|
N-740-2
|
Dissimilar Metal Weld
Overlay for Repair of Class 1, 2, and 3 Items, Section XI,
Division 1
The
NRC staff identified many technical issues regarding the
provisions of Revisions 0 and 1. The issues were communicated to
the cognizant Section XI committees, and the staff continues to
work with the committees to resolve the issues. Due to the total
number of issues and the nature of some (e.g., lack of certain
fundamental design details), the staff determined that it would
be inappropriate to attempt to conditionally approve either
version 0 or 1 in RG 1.147.
The ASME has approved
and published Code Case N‑740‑2. Although Revision 2
addresses some of the NRC staff’s concerns, significant
issues remain. For example, the definition of nominal weld and
base material appear to be inconsistent with the provisions of
Section III. In addition, additional detail is required on
how to perform the flaw growth or design analysis. Finally,
additional detail is required on how the overlays are designed.
|
11/10/08
|
N-770-7
|
Alternative Examination
Requirements and Acceptance Standards for Class 1 PWR Piping
and Vessel Nozzle Butt Welds Fabricated With UNS N06082 or
UNS W86182 Weld Filler Material With or Without Application of
Listed Mitigation Activities, Section XI, Division 1
The
NRC requires the Code Case N-770 examinations to be performed as
an augmented inspection program under 10 CFR 50.55a(g)(6)(ii)(F).
The latest version of Code Case N‑770 approved by the NRC
is incorporated by reference in 10 CFR 50.55a. The
staff expects to review the latest Code‑approved version of
Code Case N‑770 for incorporation directly in 10 CFR 50.55a
under 10 CFR 50.55a(g)(6)(ii)(F).
|
0/21E
|
N-784
|
Experience Credit for
Ultrasonic Examiner Certification, Section XI, Division 1
Code
Case N-784 reduces the requirements for training and experience
in regard to examination personnel. Examination personnel would
receive less training and experience with respect to the
detection of representative flaws in materials and configurations
found in nuclear power plants. In addition, the Code Case would
allow personnel without nuclear ultrasonic examination experience
to qualify without exposure to the variety of defects,
components, examination conditions, and regulations that would be
encountered. The impact of reduced training and experience has
not been evaluated.
|
4/9/10
|
N-788-1
|
Third Party NDE
Certification Organization, Section XI, Division 1
The
NRC has been following and participating in the development of
ANDE for several years, and is reviewing ANDE as it progresses.
This code case and the ANDE Standard do not contain sufficient
specificity for use as a qualification or certification program.
Several important sections of ASME ANDE-1–2015 are not
defined and are to be determined in the future by Specific
Industry Sector committees. It is not possible for the NRC to
evaluate a certification and qualification program that has not
been defined. For this reason the N-788-1 and the referenced ASME
ANDE-1-2015 are not sufficient on their own as a qualification
and certification program able to be used as an alternative to
ASME code Section XI Section IWA-2300.
|
1/17E
|
N-806-1
|
Evaluation of Metal
Loss in Class 2 and 3 Metallic Piping Buried in a Back‑Filled
Trench, Section XI, Division 1
The
NRC staff has concerns regarding (1) the factors used in Equation
1 of the code case, (2), how the allowable time for examination
is calculated, and (3)
the
safety factor used in Appendix A of the code case, (4) loading
considered in Appendix A of the Code Case, and (5) soil stiffness
used in Appendix A of the Code Case.
Equation
1 of the code case contains factors to account for uncertainty
in predicted rate of metal loss. The code case does not specify
the factors. It is not clear how the factors will be derived or
obtained. In other ASME code cases, a factor of 2 is applied to
the measured corrosion rate to derive the projected corrosion
rate for the pipe in question. If the measured corrosion rate
cannot be obtained for the pipe in question, in certain
NRC-approved relief requests, a factor of 4 is applied to the
measured corrosion rate taken from a different pipe at the plant
as a substitute to derive the projected corrosion rate for the
pipe in question.
Paragraph
3.2 states that “The time interval, Tallow,
from the start of the evaluation period, for the wall thickness
of the metal loss region under analytical evaluation to reach
the minimum allowable wall thickness in accordance with the
acceptance criteria of this Case shall be determined.”
Code Case N-806-1 needs to provide a specific instruction or
equation to show how Tallow
is calculated.
The
NRC staff finds that the equations used in Appendix A of the
code case for pipe ovality, through wall bending, soil and
surface pressure, compressive stress in side walls, buckling due
to external pressure, buoyancy and flotation are the same as
used in American Lifeline Alliance Report, NUREG/CR-6876, and
Moser’s Book and therefore are acceptable. However, the
NRC staff determines that the factor of safety used for buckling
due to external pressure is inappropriate. The code case uses a
factor of safety of 2 in the equation A-18 while American
Lifeline Alliance Report, NUREG/CR-6876, and Moser’s
Buried piping Design Book recommend a higher factor of safety of
2.5 when C/D equals to 2, or 3.0 when C/D is less than 2, where
C/D is soil depth to pipe diameter ratio.
The
NRC staff noted that Appendix A of the code case considered
pressures from soil and surcharge which are basic loads that
need to be considered in the design of buried pipe. However, for
a buried metal piping, the NRC staff determines that the
following additional loading shall be considered. (a) Buried
pipelines shall be designed to resist earthquake-induced
stresses (soil-pipe interaction). (b) Earthquake-induced soil
landslides and permanent ground deformations (surface faulting)
shall be considered. Buried pipelines shall be designed to
resist earthquake-induced deformations. (c) Effects due to soil
failures such as liquefaction and lateral spreading shall be
considered. Induced axial and bending loads need to be
considered in the analysis. (d) The load and or stress due to
cycles of freezing and thawing of the embedment shall be
considered. (e) Thermal expansion of the buried pipe shall be
considered. (f) Under the effect of soil and surface loads, a
buried pipe may be deflected. Therefore, the through-wall
bending stress needs to be considered and combined with other
calculated stresses to obtain the overall stress in the pipe.
(g) When buried pipe is subject to large cyclic ground surface
loads, such as under heavy traffic loads, fatigue shall be
considered.
The
NRC staff recognizes that Equation A-2 in Appendix A of the code
case considers both pipe stiffness and soil stiffness. For soil
stiffness, the equation calls for 0.061E’. The E’
values for different soil conditions are listed in Table A-1 in
Appendix A of the code case. Based on the information from
“Method for Prediction of Flexible Pipe Deflection”
by the Bureau of Reclamation (December 2013), each E’
value in Table A-1 seems to be a typical or mean value (i.e.,
for each category of soil type and classification, about
one-half of the measured deflections were higher, and about
one-half were lower, than the deflection predicted using the E’
value shown). The NRC staff finds that to reduce the possibility
that the actual deflection will exceed the predicted value, a
design factor, Fd,
shall be used to calculate soil stiffness as expressed in
0.061FdE’
where Fd,
is taken from the above Bureau of Reclamation book.
|
4/15E
|
N-813-1
|
Alternative
Requirements for Preservice Volumetric and Surface Examination,
Section XI, Division 1
Code Case N-813 is an
alternative to the provisions of the 2010 Edition of the Section
XI, Paragraph IWB‑3112, which does not allow the acceptance
of flaws detected in the preservice examination by analytical
evaluation. Code Case N‑813 would allow the acceptance of
these flaws through analytical evaluation. Under Section XI,
Paragraph IWB-3112, any preservice flaw that exceeds the
acceptance standards of Table IWB-3410-1 must be removed.
Although it is recognized that operating experience has shown
that large through‑wall flaws and leakages have developed
in previously repaired welds as a result of weld residual
stresses, the NRC has the following concerns in regard to the
proposed alternative in Code Case N‑813:
The
requirements of Section XI, Paragraph IWB‑3112, were
developed to ensure that defective welds were not placed in
service. A preservice flaw
detected in a
weld that exceeds the acceptance standards of Table IWB‑3410-1
demonstrates poor workmanship or inadequate welding practice and
procedures. The unacceptable preservice flaw needs to be
removed, and the weld needs to be repaired before it is placed
in service.
Under Code Case N-813,
large flaws would be allowed to remain in service because
Section XI, Paragraphs IWB‑3132.3, through IWB‑3643,
allows a flaw up to 75% through‑wall to remain in service.
Larger flaws could grow to an unacceptable size between
inspections, thus reducing structural margin and potentially
challenging the structural integrity of safety‑related
Class 1 and Class 2 piping.
Paragraph
C-3112(a)(3) of Code Case N-813 provides the same alternatives
for Class 2 piping as that of Paragraph B‑3122(a)(3).
The staff has the same concerns for Class 2 piping as it
does for Class 1 piping.
|
0/21E
|
N-826
|
Ultrasonic Examination
of Full Penetration Vessel Weld Joints in Fig. IWB-2500-1
Through Fig. IWB-2500-6
Reduction
of the inspection volume from ½ t to ½ inch
conflicts with 10 CFR 50.61a, “Alternate Fracture
Toughness Requirements for Protection against Pressurized Thermal
Shock Events.” Licensees implementing 10 CFR 50.61a must
first examine the volume described in Section XI,
Figures IWB‑2500‑1 and IWB‑2500‑2,
using Appendix VIII‑qualified procedures, equipment, and
personnel to obtain the necessary data on flaws to ensure that
the flaw density requirements of 10 CFR 50.61a are met.
Although, under Code Case N‑826, a licensee would have
examined the full ½‑t volume at least once in
accordance with Appendix VIII, the NRC staff finds it
unacceptable to allow reduction of the examination volume for
later inservice examinations because of concerns about detection
and sizing accuracy for smaller flaws using the current UT
technology. Current UT technology cannot reliably detect and
accurately size smaller flaws, which affects the validity of the
comparison with the flaw density requirement of 10 CFR 50.61a.
In addition, recent experiences at operating plants involving
missed defects during examinations that used qualified methods
and were conducted in compliance with Section XI, Appendix VIII,
have raised concerns about the reliability of ultrasonic
examinations. Finally, the reduction from ½ t to ½ inch
originated with Code Case N‑613. The purpose of the
reduction in examination volume was to reduce the number of
relief requests caused by the inability to examine the required
volume for typical geometries of nozzle-to-vessel welds. The
full‑penetration vessel welds addressed by Code Case N‑826
do not generally have similar geometric restrictions that would
prevent an examination of the full ½‑t volume.
|
7/16/12
|
N-840
|
Cladding Repair by
Underwater Electrochemical Deposition in Class 1 and 2
Applications, Section XI, Division 1
Code
Case N-840 was developed specifically to address
erosion/corrosion concerns in a Korean nuclear facility where
cladding damage in the RPV has exposed low‑alloy steels. If
this were to occur in a U.S. nuclear facility the NRC staff would
want to review the particular circumstances on a case-by-case
basis. Any licensee that wants to use Code Case N‑840
should submit it to the NRC for review and approval in accordance
with 10 CFR 50.55a(z).
|
1/23/14
|
N-868
|
Third-Party NDE
Certification for Non-U.S. Plant Sites, Section XI, Division 1
The
NRC has not reviewed ISO 9712:2012 and does not allow for the use
of ISO 9712:2012 for the certification of NDE personnel.
Additionally, the scope of the code case is for facilities
outside of the USA and cannot be used for licensees in the USA.
|
0/17E
|
N-897
|
Analytical Evaluation
Procedures for Axial Flaws in Partial-Penetration Nozzle Welds,
Section XI, Division 1
Code
Case N-897 applies to non-Code repair techniques that have been
implemented in the U.S. via relief requests per NRC regulations.
The NRC's relief request process allows the staff to review and
approve appropriate NDE procedures that otherwise have not been
established for these repairs as part of N-897. Application of
N-897 allows the Owner to determine that a repaired flaw is
acceptable, avoiding the need to submit a relief request to the
NRC. In that case, the staff could not review and approve the
nondestructive
examination (NDE)
procedures applied to the repair.
|
0/21E
|
N-909
|
Primary Water Stress
Corrosion Crack Growth Rate Curves for Alloy 690 Materials and
Associated Weld Materials Alloys 52, 152, and Variant Welds
Exposed to Pressurized Water Reactor Environments, Section XI,
Division 1
The
NRC staff finds insufficient technical basis to support the
formal review of this code case at this time. The NRC questions
the technical basis for the exclusion of data from the analysis
to develop the factors of improvement (FOIs) as presented in Code
Case N-909.
|
7/19E
|
3. Unacceptable OM Code
Cases
The NRC determined that the
following OM Code Cases were unacceptable for use by licensees in
their inservice testing programs. To assist users, new and revised
Code Cases are shaded in grey to distinguish them from those
listed in previous versions of this guide.
Table 3. Unacceptable OM
Code Cases
CODE CASE NUMBER
|
TABLE 3
UNACCEPTABLE OM CODE
CASES
SUMMARY OF BASIS FOR
EXCLUSION
|
EDITION/
ADDENDA
|
OMN-10
|
Requirements for
Safety Significance Categorization of Snubbers Using Risk
Insights and Testing Strategies for Inservice Testing of LWR
Power Plants
The
method used for categorizing snubbers could result in certain
snubbers being inappropriately categorized as having low safety
significance. These snubbers would not be adequately tested or
inspected to provide assurance of their operational readiness.
In addition, unexpected extensive degradation in feedwater
piping has occurred which would necessitate a more rigorous
approach to snubber categorization than presently contained in
this Code Case.
Note:
The 2006 Addenda does not include Pages C-31 through C-34 of
Code Case OMN‑10.
|
2000 Addenda
2001
Edition
2003
Addenda
2004
Edition
2006
Addenda (see Note)
2009
Edition
2012
Edition
2015
Edition
2017
Edition
2020 Edition
|
OMN-15
|
Requirements for
Extending the Snubber Operational Readiness Testing Interval at
LWR Power Plants
The
following list summarizes the issues that the NRC has
identified:
The
basis for the snubber degradation rate that is assumed in the
White Paper for the Code Case is not clear.
The
Code Case does not address snubber service life monitoring
requirements when using the 1995 Edition of the OM Code.
The
Code Case does not address the assignment of unacceptable
snubbers in the failure mode group.
The
Code Case does not address the treatment of isolated snubber
failures.
The
Code Case does not address how unacceptable snubbers are
accounted for during the extended test interval. For example,
unacceptable snubbers could be identified during maintenance,
service life monitoring, and visual examination activities
conducted during the extended test interval.
Note:
Code Case OMN-15, Revision 2 (2017 Edition), is approved for use
in RG 1.192, Revision 3.
|
2004 Edition
Revised
2006 Addenda
2009
Edition
2012
Edition
|
4. Annulled/Superseded
Unacceptable Section III Code Cases
The
NRC had previously determined that the Code Cases listed in Table 4
were unacceptable for use by licensees in their Section III
design and construction programs. These Code Cases have since been
annulled by ASME or superseded by revised Code Cases. To assist
users, new and revised Code Cases are shaded in grey to distinguish
them from those listed in previous versions of this guide.
Table 4.
Annulled/Superseded Unacceptable Section III Code Cases
CODE CASE NUMBER
|
TABLE 4
ANNULLED OR SUPERSEDED
UNACCEPTABLE SECTION III CODE CASE
|
ANNULLMENT / REVISION
DATE
|
N-201-6
|
Class CS Components in
Elevated Temperature Service, Section III, Division 1
Code
Case applies to high‑temperature applications beyond that
of light‑water reactors (LWRs).
|
10/18/10
Annulled
11/8/12
|
N-284-1
|
Metal Containment Shell
Buckling Design Methods, Section III, Division 1, Class
MC
(1) The following errata,
misprints, recommendations, and errors have been identified:
Fig.
1511.1, The curve for αθL
should not exceed 0.8 for any value of (R/t).
-1512,
The statement, “See Fig. 1512‑1 then see ‑1713.1.2
for method of calculating M,” should be rephrased as:
“See ‑1713.1.2 for method of calculating M, then see
Fig. ‑1512‑1.”
-1513,
Recommend, “Use the value of αil
given for spherical shells in accordance with 1512.”
-1521,
(i) In (a),
Axial Compression,
“αθG
= αθL”
should be changed to “αφG
= αφL.”
(ii) The source of the equations shown under “(a)
Axial Compression”
provided separate instability equations for stringer‑stiffened
and ring‑stiffened cylindrical shells. The Code Case
adopted the instability equations pertaining to ring‑stiffened
shells, which are less conservative than those for stringer
instability, for either or both ring- or stringer‑stiffened
cylindrical shells. The Code Case should use the most limiting
case that gives a lower allowable stress for instability based
on a smaller value of capacity reduction factor or provide
separate equations for the stringer‑stiffened case and
ring‑stiffened case.
-1712.1.1,
The equation “Cθh
= 0.92/(Mθ
‑ 0.636)” should be changed to “Cθh
= 0.92/(Mφ
- 0.636).”
-1712.1.1‑1,
The leftmost curve should be labeled Cθh.
-1712.2.2,
In (a) Axial
Compression,
(i) the denominator in the formula for σφej
should be (mπ/Lj)2
tφ.
(ii) The expressions for Cφ
and Cθ
should be separated.
-1712.2.3,
(i) The factor 1.944 in an older edition has been changed to
2.00. No basis is apparent. (ii) The misprint “t 1¼.”
should be corrected to “t1¼.”
-1713.1.1,
(i) The equation “στa=αφθσφθel/FS”
should be changed to “στa=αφθLσφθel/FS.”
(ii) The title of (c) should be changed to “Axial
Compression Plus In‑Plane Shear.”
‑1713.1‑1,
In (b), the lower value “Ks=σra”
on the vertical axis should be changed to “Ks=σha.”
‑1713.2.1,
(i) The headings for (b) and (c) should include the words
“In‑Plane.”
(ii) In (b)
“Axial Compression Plus Shear,”
“σθ”
should be changed to “σφ.”
(2) Applicants intending
to use Code Case N‑284‑1 shall submit a request
to the NRC staff for its review and approval on a plant‑specific
basis.
The
rules that apply to the evaluation of the buckling and
instability of containment shells for Section III,
Division 3, are under development. Currently, use of Code
Case N‑284‑1 by licensees for storage canisters and
transportation casks is permissible provided it has been
reviewed and approved by the NRC.
Note:
The NRC unconditionally approved Code Case N-284-4 in RG 1.84.
|
5/9/03
|
N-483-2
N-483-3
|
Alternative Rules to
the Provisions of NCA‑3800, Requirements for Purchase of
Material, Section III, Divisions 1 and 3
The
Code Case lacks sufficient detail to ensure that the supplied
material is as represented by the Certified Material Test Report.
|
5/7/99
2/25/02
Annulled
8/4/17
|
N-510
N-510-1
|
Borated Stainless Steel
for Class CS Core Support Structures and Class 1 Component
Supports, Section III, Division 1
No
technical basis was provided for expanding the Code Case
to include borated stainless steel Types 304B, 304B1, 304B2,
and 304B3. A considerable amount of information was required
to support the types presently contained in the Code Case.
The revised Code Case would permit borated stainless steel
to be used for component supports within the reactor vessel.
The technical basis to support the Code Case only addresses
the use of these materials as component supports in spent
fuel racks and transportation casks.
|
12/9/93
8/14/01
Annulled
5/2/18
|
N-519
|
Use of 6061-T6 and
6061-T651 Aluminum for Class 1 Nuclear Components
Code
Case N-519 only applies to one U.S. Department of Energy aluminum
vessel.
|
Annulled 2/3/03
|
N-595
N-595-1
N-595-2
N-595-3
N-595-4
|
Requirements for Spent
Fuel Storage Canisters, Section III, Division 1
Regulatory
approval for the use of multipurpose casks is presently addressed
by Spent Fuel Storage and Transportation (SFST) Interim Staff
Guidance (ISG) 4, “Cask Closure Weld Inspections,”
Revision 1 (Ref. 11), and SFST‑ISG-18, “The
Design and Testing of Lid Welds on Austenitic Stainless Steel
Canisters as the Containment Boundary for Spent Fuel Storage,”
Revision 1 (Ref. 12). The ISGs provide a framework to
ensure that the as‑designed cask system, when fabricated
and used in accordance with the conditions specified in its
Certificate of Compliance, meets the requirements of
10 CFR Part 72, “Licensing Requirements for
the Independent Storage of Spent Nuclear Fuel, High-Level
Radioactive Waste, and Reactor-Related Greater Than Class C
Waste” (Ref. 13). Note that Code Case N‑717 replaces
Code Case N‑595‑X.
|
2/26/99
9/24/99
12/8/00
4/8/02
Annulled
10/14/11
|
N-645
N-645-1
|
Use of Rupture Disk
Devices on Nuclear Fuel Storage Canisters, Class 1,
Section III, Division 1
The
NRC does not permit the use of rupture disk devices in spent
nuclear fuel storage canister designs.
|
6/14/00
2/3/03
Annulled
2/9/15
|
N-659
N-659-1
|
Use of Ultrasonic
Examination in Lieu of Radiography for Weld Examination, Section
III, Division 1
The
NRC conditionally approved Code Case N-659 in Revision 34 of
Regulatory Guide 1.84. The NRC’s issues and proposed
conditions were discussed in the statement of considerations for
the proposed rule. The public comments discussed a number of
concerns with the proposed conditions. Because of the number of
issues raised by the NRC staff and because of the concerns
expressed in the public comments, the NRC determined that a more
effective approach for developing a suitable performance
demonstration program was to work with ASME International to
resolve the issues. Accordingly, the NRC is not going to endorse
Code Case N‑659 or Code Case N‑659‑1 at
this time. The NRC staff continues to interact
with the cognizant ASME committees, and the industry is working
to provide additional data and information.
|
9/17/02
11/18/03
|
N-659-2
|
Use of Ultrasonic
Examination in Lieu of Radiology for Weld Examination, Section
III, Divisions 1 and 3
The NRC is not going to
endorse Code Case N‑659‑2 at this time. Research
is currently being conducted on a number of issues with respect
to using ultrasonic
testing (UT) to
replace radiographic testing (RT). Although preliminary results
suggest that replacing RT with UT may be feasible, the
interchangeability of these techniques has not yet been fully
demonstrated, UT acceptance criteria for fabrication/construction
weld inspection have not yet been adequately defined, and the
applicability of UT in the presence of high levels of acoustic
noise such as that found in austenitic materials is not fully
understood. The impact and implications of the expanded
examination volume (full thickness) required for UT for
fabrication/construction must also be addressed.
In
addition, the Code Case would allow the examinations to be
performed in accordance with Section V, Article 5, up to and
including the 2001 Edition, or Article 4 for a later edition
and addenda. The
reliability UT performed under the provisions of Section V,
has been shown to be inferior to UT techniques developed through
a program under which the performance characteristics have been
shown to be sufficient and reliable.
Furthermore,
the qualification specimens do not specify an adequate number of
flaws required for the sample set, the required flaw distribution
within the specimen, or the required size distribution within the
specimen. Therefore, performance demonstration requirements,
including acceptance criteria for UT equipment, procedures, and
personnel used for construction/fabrication activities, must be
addressed. Until
studies are complete that demonstrate the ability of UT to
replace RT for fabrication/construction, the NRC will not endorse
UT in lieu of RT Code Cases or generically allow the substitution
of UT in lieu of RT for fabrication/construction examinations.
|
6/9/08
|
N-670
|
Use of Ductile Cast
Iron Conforming to ASTM A 874/A 874M-98 or JIS G5504-1992
for Transport Containments, Section III, Division 3
The
NRC has not yet endorsed Section III, Division 3.
Therefore, it would not be appropriate to approve a Code Case
that is an alternative to the Section III, Division 3,
provisions.
|
7/1/05
Annulled
5/9/16
|
N-693
|
Alternative Method to
the Requirements of NB‑3228.6 for Analyzing Piping
Subjected to Reversing Dynamic Load, Section III, Division 1
The
Code Case would permit the use of the design, service, and test
limits in Paragraph NB-3656(b), for Level D Service Limits.
The limits in Paragraph NB-3656(b) are prohibited
under 10 CFR 50.55a(b)(1)(iii).
|
5/21/03
Annulled
1/26/09
|
N-707
N-707-1
|
Use of SA-537, Class 1,
Plate Material for Spent Fuel Containment Internals in Non
pressure Retaining Applications Above 700°F (370°C),
Section III, Division 3
The
NRC has not yet endorsed Section III, Division 3. Thus, it would
not be appropriate to approve a Code Case that is an alternative
to the provisions in Section III, Division 3.
|
11/2/04
1/11/21
|
N-717
|
Requirements for
Construction of Storage Containments for Spent Nuclear Fuel and
High Level Radioactive Waste and Material, Section III,
Division 3
The
NRC has not yet endorsed Section III, Division 3.
Therefore, it would not be appropriate to approve an Code Case
that is an alternative to the provisions in Section III,
Division 3.
|
5/4/04
Annulled
1/4/08
|
N-721
|
Alternative Rules for
Linear Piping Supports, Section III, Division 1
Code Case N-721 allows the
use of ANSI/AISC N690L‑03, “Load and Resistance
Factor Design (LRFD) Specification for Safety-Related Steel
Structures for Nuclear Facilities.” ANSI/AISC N690L‑03
provides an alternative method of design to that given in
ANSI/AISC N690‑1994, “Specification for the Design,
Fabrication, and Erection of Safety-Related Steel Structures for
Nuclear Facilities,” including Supplement No. 2, which is
based on Allowable Stress Design (ASD) specification.
The
LRFD method is a probabilistic method developed to provide
uniform practice in the design of steel structures for nuclear
facilities. The LRFD method uses many factors, including one
factor per resistance, and one factor for each of the different
load types, whereas the ASD method uses one factor of safety. The
ASD method is a deterministic and normally conservative method
and has been approved by the NRC for use in the design of new
reactors.
The
LRFD method continues to undergo development. Code Case N‑721
was developed based on N690L‑03 which has subsequently been
superseded by N690L‑06. Thus, the Code Case is not
up-to-date. In addition, questions regarding uncertainty remain
with regard to the probabilistic treatment of loads and
resistances. Thus, the LRFD method has not yet been approved by
the NRC for use in the design of new reactor facilities.
Note:
The NRC unconditionally approved Code Case N-721-1 in RG 1.84.
|
9/9/08
|
N-728
|
Use of ASTM B 932-04
Plate Material for Nonpressure Retaining Spent Fuel Containment
Internals to 650°F (343°C), Section III, Division 3
The
NRC has not yet endorsed Section III, Division 3. Therefore,
it would not be appropriate to approve a Code Case that is an
alternative to the provisions in Section III, Division 3.
|
10/11/05
Annulled
5/2/18
|
N-755
N-755-1
N-755-2
|
Use of Polyethylene
(PE) Plastic Pipe, Section III, Division 1 and Division XI
The
staff has raised issues on materials, fusion qualification
requirements, nondestructive examination (NDE), crack growth, and
lack of data to support operating experience.
Note:
The NRC conditionally approved Code Case N-755-4 in RG 1.84.
|
3/22/07
7/15/11
8/13/13
|
N-792
|
Fatigue Evaluations,
including Environmental Effects, Section III, Division 1
Code Case N-792 provides
guidance on the use of Fen factors to address the
effect
of reactor water environment on cyclic damage in Class 1
components. Research results detailed in Welding Research Council
Bulletin
487 and Argonne National Laboratory (ANL) report NUREG/CR-
6909
show that there is a possibility that reactor water environment
may
have
an adverse effect on the fatigue damage for typical metals used
in
Class
1 components. Since Section III does not provide specific
guidance
in
the area of environmental fatigue effects, this Code Case has
been
developed
to provide a Code approved method. The Code Case uses the
methodology
and Fen equations suggested in NUREG/CR-6909. One
major
change in the Code Case compared to NUREG/CR-6909 is the
deletion
of the strain threshold.
However,
based on industry comments that the Fen expressions give Fen
values
greater than 1.0 for situations when environmental effects have
no
impact,
there are ongoing activities at NRC to modify Fen expressions.
The
NRC’s
Office of Nuclear Regulatory Research (RES) with the assistance
of
experts at Argonne National Laboratory (ANL) is pursuing this
effort.
|
9/20/10
|
N-812
|
Alternate Creep-Fatigue
Damage Envelope for 9Cr1MoV Steel, Section III, Division 5
Code
Case N-812 utilizes Section III, Division, Subsection NH,
“Class 1 Components in Elevated Temperature Service.”
The NRC has not approved Subsection NH for use.
|
8/5/11
|
N-818
|
Use of NDE and Fracture
Mechanics for Acceptance of Full Penetration Butt Welds in Lieu
of Weld Repair, Class 1 and Class 2, Section III, Division 1
The
NRC has been conducting research at Pacific Northwest National
Laboratory on the examination of austenitic and ferritic welds.
The work
has
shown that performing a full volume examination for fabrication
flaws
is
significantly different from an inservice examination. For
example,
examination
from two directions is necessary to detect certain
circumferentially oriented fabrication flaws such as lack of
fusion. The
work
has also shown that the second leg of V-path can be applied to
ferritic
materials
on a limited basis but will be difficult to apply to austenitic
materials and dissimilar metal welds. Another finding is that
surface
conditions
are critical with respect to detecting and characterizing
fabrication flaws. Additionally, the PNNL research suggests that
the ability to consistently and accurately characterize
fabrication flaws by type (i.e., planar or volumetric) is
difficult. This capability is essential if acceptance criteria
based on flaw type is to be applied. In summary, the NRC believes
that an analytical approach for the acceptance of certain
fabrication flaws could be acceptable if appropriately justified
and the scope limited to ferritic materials. The NRC believes
that significant research will be required to demonstrate that
full-volume examination for fabrication flaws is acceptable for
austenitic and dissimilar metal welds.
|
12/6/11
|
N-828
|
Alternative Nonmetallic
Material Manufacturer’s and Constituent Suppliers Quality
System Program Requirements, Section III, NCA-3900, 2010 Edition,
and Earlier Editions and Addenda, Section III, Divisions 1
and 2
Code
Case N-828 was developed to support new nuclear plant
construction. The NRC plans to address this Code Case in
RG 1.136, “Design
Limits, Loading Combinations, Materials, Construction, and
Testing of Concrete Containments.”
|
4/27/12
Annulled
2/11/16
|
5. Annulled/Superseded
Unacceptable Section XI Code Cases
The
NRC had previously determined that the Code Cases listed in Table 5
were unacceptable for use by licensees in their Section XI
inservice inspection programs. These Code Cases have since been
annulled by ASME or superseded by revised Code Cases. To assist
users, new and revised Code Cases are shaded in grey to distinguish
them from those listed in previous versions of this guide.
Table
5. Annulled/Superseded Unacceptable Section XI Code Cases
CODE CASE NUMBER
|
TABLE 5
ANNULLED OR SUPERSEDED
UNACCEPTABLE SECTION XI CODE CASES
|
ANNULLMENTOR REVISION
DATE
|
N-465
N-465-1
|
Alternative Rules for
Pump Testing, Section XI, Division 1
The
draft standard referenced in the Code Case is outdated.
The requirements contained in the OM Code should be used.
|
11/30/88
Annulled
2/14/03
|
N-473
N-473-1
|
Alternative Rules for
Valve Testing, Section XI, Division 1
The
draft standard referenced in the Code Case is outdated.
The requirements contained in the OM Code should be used.
|
3/8/89
Annulled
2/14/03
|
N-480
|
Examination
Requirements for Pipe Wall Thinning Due to Single Phase Erosion
and Corrosion, Section XI, Division 1
The
Code Case has been superseded by Code Case N‑597,
“Requirements for Analytical Evaluation of Pipe Wall
Thinning,” implemented in conjunction with EPRI
Nuclear Safety Analysis Center 202L, “Recommendations
for an Effective Flow‑Accelerated Corrosion Program”
(Ref. 15).
|
Annulled 9/18/01
|
N-498-2
N-498-3
|
Alternative
Requirements for 10-Year System Hydrostatic Testing
for Class 1, 2,
and 3 Systems, Section XI, Division 1
Note:
The NRC conditionally approved Code Case N-498-4 in RG 1.147.
|
6/9/95
5/20/98
|
N-532-2
|
Alternative
Requirements to Repair and Replacement Documentation Requirements
and Inservice Summary Report Preparation and Submission as
Requested by IWA-4000 and IWA‑6000, Section XI,
Division 1
The
NRC identified the following concerns during its review of the
Code Case:
The
Code Case references new paragraph IWA-6350, which has not yet
been incorporated into the Code.
The
NRC staff had difficulty reconciling Footnote 1 and Table 4
in regard to the applicable edition and addenda.
Submission
of Form OAR-1, “Owner’s Activity Report,” is
at the end of each inspection period rather than 90 days
following the outage.
Note: The NRC
unconditionally approved Code Case N-532-5 in RG 1.147.
|
7/23/02
|
N-542
|
Alternative
Requirements for Nozzle Inside Radius Section Length Sizing
Performance Demonstration, Section XI, Division 1
Code
Case N-542 was subsumed by Code Case N‑552,
“Alternative Methods Qualification for Nozzle Inside
Radius Section from the Outside Surface,” which is being
implemented by licensees. Thus, there is no need to approve Code
Case N-542.
|
Annulled 3/28/01
|
N-547
|
Alternative Examination
Requirements for Pressure Retaining Bolting of Control Rod Drive
(CRD) Housings, Section XI, Division 1
Code
Case N-547 states that the examination of CRD housing bolts,
studs, and nuts is not required. However,
10 CFR 50.55a(b)(2)(xxi)(B) requires the examination of
CRD bolting material whenever the CRD housing is disassembled and
the bolting material is to be reused. Examination of CRD bolting
material is required to verify that service-related degradation
has not occurred or that damage such as bending and galling of
threads has not occurred when performing maintenance activities
that require the removal and reinstallation of bolting.
|
Annulled 5/20/01
|
N-560
N-560-1
|
Alternative Examination
Requirements for Class 1, Category B‑J Piping Welds,
Section XI, Division 1
The
Code Case does not address inspection strategy for existing
augmented and other inspection programs such as intergranular
stress‑corrosion cracking (IGSCC), flow‑assisted
corrosion (FAC), microbiological corrosion (MIC), and pitting.
The Code Case does
not provide system-level guidelines for change in risk
evaluation to ensure that the risk from individual system
failures will be kept small and dominant risk contributors will
not be created.
|
8/9/96
2/26/99
|
N-561
N-561-1
|
Alternative
Requirements for Wall Thickness Restoration of Class 2 and
High Energy Class 3 Carbon Steel Piping, Section XI, Division 1
Neither
the ASME Code nor the Code Case have criteria for determining the
rate or extent of degradation of the repair or the surrounding
base metal. Reinspection requirements are not provided to verify
structural integrity because the root cause may not be mitigated.
Note:
The NRC unconditionally approved Code Case N-561-3 in RG 1.147.
|
12/31/96
3/28/01
|
N-562
N-562-1
|
Alternative
Requirements for Wall Thickness Restoration of Class 3
Moderate Energy Carbon Steel Piping, Section XI, Division 1
Neither
the ASME Code nor the Code Case have criteria for determining the
rate or extent of degradation of the repair or the surrounding
base metal. Reinspection requirements are not provided to verify
structural integrity because the root cause may not be mitigated.
Note:
The NRC conditionally approved Code Case N-562-2 in RG 1.147.
|
12/31/96
3/28/01
|
N-574
|
NDE Personnel
Recertification Frequency, Section XI, Division 1
Based
on data obtained by the NRC staff during its review of Section
XI, Appendix VIII, “Performance Demonstration for
Ultrasonic Examination Systems,” the NRC staff noted that
proficiency decreases over time. The data do not support
recertification examinations at a frequency of every 5 years.
|
Annulled 7/14/06
|
N-577
|
Risk-Informed
Requirements for Class 1, 2, and 3 Piping, Method A,
Section XI, Division 1
The
Code Case does not address inspection strategy for existing
augmented and other inspection programs such as IGSCC, FAC, MIC,
and pitting.
The Code Case does
not provide system-level guidelines for change in risk
evaluation to ensure that the risk from individual system
failures will be kept small and that dominant risk contributors
will not be created.
|
9/2/97
|
N-578
|
Risk-Informed
Requirements for Class 1, 2, and 3 Piping, Method B,
Section XI, Division 1
The
Code Case does not address inspection strategy for existing
augmented and other inspection programs such as IGSCC, FAC, MIC,
and pitting.
The Code Case does
not provide system-level guidelines for change in risk
evaluation to ensure that the risk from individual system
failures will be kept small and that dominant risk contributors
will not be created.
|
9/2/97
|
N-587
|
Alternative NDE
Requirements for Repair/Replacement Activities,
Section XI,
Division 1
The
NRC believes this Code Case is in conflict with the review
process for approval of alternatives under 10 CFR 50.55a(z).
The Code Case would permit a licensee and the authorized nuclear
inspector to choose unspecified alternatives to regulatory
requirements.
|
Annulled
2/14/03
|
N-589
|
Class 3 Nonmetallic
Cured-in-Place Piping, Section XI, Division 1
The
installation process provides insufficient controls on wall
thickness measurements.
There
are no qualification requirements for installers
and installation procedures such as those for welders
and welding procedures.
Fracture
toughness properties of the fiberglass are such that the
cured‑in‑place piping (CIPP) could crack during a
seismic event.
Equations 4 and 5
in the Code Case contain an “i” term (a stress
intensification factor) that is derived from fatigue
considerations. However, stress intensification factors have not
been developed for fiberglass materials.
|
4/19/02
|
N-590
|
Alternative to the
Requirements of Subsection IWE, Requirements
for
Class MC and Metallic Liners of Class CC Components
of Light-Water Cooled
Plants, Section XI, Division 1
The
provisions of the Code Case were incorporated into the 1998
Edition, which has been approved by the NRC. Therefore, the Code
Case is no longer needed and was annulled by the ASME.
|
Annulled 4/8/02
|
N-591
|
Alternative to the
Requirements of Subsection IWL, Requirements for Class CC
Concrete Components of Light-Water Cooled Plants, Section XI,
Division 1
The
provisions of the Code Case were incorporated into the 1998
Edition, which has been approved by the NRC. Thus, the Code Case
is no longer needed and was annulled by the ASME.
|
Annulled 4/8/02
|
N-593-1
|
Examination
Requirements for Steam Generator Nozzle‑to‑Vessel
Welds, Section XI, Division 1
The
Code Case eliminates the requirement to examine the steam
generator nozzle inner radius. Specifically, the examination
volume for the nozzle inner radius was removed from Section XI,
Figures IWB-2500-7(a) through IWB‑2500‑7(d). The
action is applicable from the 1974 Edition through the 2004
Edition with the 2005 Addenda. A similar action was taken in
regard to Code Case N‑619. The NRC did not take exception
to Code Case N‑619 because 10 CFR 50.55a(b)(2)(xxi)(A)
requires licensees to perform the examination in accordance with
the 1998 Edition, which includes figures containing the
examination volume. However, Code Case N‑593‑1
applies to editions before the 1998 Edition, which do not have
the appropriate figures.
Note:
The NRC conditionally approved Code Case N-593-2 in RG 1.147.
|
10/8/04
|
N-613
|
Ultrasonic Examination
of Full Penetration Nozzles in Vessels, Examination Category B-D,
Item Nos. B3.10 and B3.90, Reactor Vessel‑To‑Nozzle
Welds, Fig. IWB-2500-7(a), (b), and (c), Section XI,
Division 1
The
Code Case conflicts with and unacceptably reduced
the requirements of 10 CFR 50.55a(b)(2)(xv)(K)(2)(i). A
revision to the Code Case has been developed to address the
concerns.
Note:
The NRC unconditionally approved Code Case N-613-2 in RG 1.147.
|
7/30/98
|
N-615
|
Ultrasonic Examination
as a Surface Examination Method for Category B‑F and B‑J
Piping Welds, Section XI, Division 1
The
Code Case requires the ultrasonic technique used to be
demonstrated capable of detecting certain size flaws on the
outside diameter of the weld, but it does not specify any
demonstration requirements. To be acceptable, Section XI,
Appendix VIII, rules for performance demonstration need to
be developed and applied.
|
Annulled on 1/4/16
|
N-618
|
Use of a Reactor
Pressure Vessel as a Transportation Containment System,
Section XI, Division 1
The
Code Case was developed as a potential option for shipping
and disposal of a reactor pressure vessel (RPV). However,
the NRC staff determined that the Code Case did not apply to
the review and approval process for transportation packages.
The regulations in 10 CFR Part 71, “Packaging
and Transportation of Radioactive Material,” address the
use of RPVs as a transportation package (Ref. 16).
|
5/13/20
|
N-622
|
Ultrasonic Examination
of RPV and Piping, Bolts, and Studs,
Section XI, Division 1
The
Code Case was published in May 1999. Industry performance
demonstration initiative efforts since that time have made this
Code Case obsolete. Separate Code Cases are addressing issues
associated with supplements to Section XI, Appendix VIII,
individually.
|
Annulled on 1/12/05
|
N-653
|
Qualification
Requirements for Full Structural Overlaid Wrought Austenitic
Piping Welds, Section XI, Division 1
Section
XI, Appendix VIII, Supplement 11, requires a personnel
performance qualification as part of the procedure
qualification. The detection acceptance criteria in the Code
Case do not require personnel performance qualification as part
of the procedure qualification. Personnel qualification is
necessary to validate the effectiveness of the procedure
qualification.
The
minimum grading unit is 1.0 inch in the circumferential
direction. However, the acceptance tolerance is a 0.75‑inch
RMS error. Therefore, the length‑sizing acceptance
criteria do not adequately prevent the use of testmanship
rather than skill to pass length‑sizing tests.
Note: The NRC
unconditionally approved Code Case N-653-2 in RG 1.147.
|
9/7/01
|
N-691
|
Application of
Risk-Informed Insights to Increase the Inspection Interval for
Pressurized Water Reactor Vessels, Section XI, Division 1
A
response to the NRC staff’s request for additional
information has not yet been received, and therefore,
insufficient information has been provided for the staff to
make a determination relative to the acceptability of this
Code Case.
|
11/18/03
|
N-711
|
Alternative Examination
Coverage Requirements for Examination Category B‑F, B-J,
C-F-1, C-F-2, and R-A Piping Welds, Section XI, Division 1
The
Code Case would permit each licensee to independently determine
when the achievement of a coverage requirement is impractical and
when ASME Code-required coverage is satisfied. As a result,
application of the Code Case for similar configurations at
different plants could result in potentially significant
quantitative variations. Furthermore, application of the Code
Case is inconsistent with the NRC’s responsibility for
determining whether examinations are impractical and eliminates
the NRC’s ability to take exception to a licensee’s
proposed action and to impose additional measures, where
warranted, in accordance with 10 CFR 50.55a(g)(6)(i).
Note:
The NRC conditionally approved Code Case N-711-1 in RG 1.147.
|
1/5/06
|
N-713
|
Ultrasonic Examination
in Lieu of Radiography, Section XI, Division 1
The
requirements of Code Case N-713 were based largely on the
requirements contained in Code Case N-659. The NRC has not
approved Code Cases N‑659, N-659-1, or N‑659-2. Refer
to the discussion on Code Case N-659-2 in Table 1 of this
guide for more information.
|
3/27/20
|
N-716
|
Alternative Piping
Classification and Examination Requirements, Section XI,
Division 1
The
NRC has approved risk-informed inservice inspection (RI-ISI)
programs based, in part, on methods described in Code Case N‑716.
The NRC has approved programs for Grand Gulf Nuclear Station,
Unit 1 (September 21, 2007,
ML072430005);
Donald C. Cook Nuclear Plant (September 28, 2007,
ML072620553);
and Waterford Steam Electric Station (April 28, 2008,
ML080980120). The approvals were specific to these units and
relied on several changes to the methodology described in Code
Case N‑716. The NRC is reviewing EPRI Topical Report
1021467, “Nondestructive Evaluation: Probabilistic Risk
Assessment Technical Adequacy Guidance for Risk‑Informed
In‑service Inspection Programs.” The purpose of the
topical report, in part, is to provide guidance on determining
the technical adequacy of probabilistic risk assessments used to
develop a “streamlined” RI-ISI program in accordance
with Code Case N-716. The staff will consider the revised Code
Case for generic approval when it has completed its review of the
topical report.
Note:
The NRC unconditionally approved Code Case N-716-2 in RG 1.147.
|
4/10/06
|
N-729-3
N-729-4
N-729-5
N-729-6
N-729-7
N-729-8
|
Alternative Examination
Requirements for PWR Reactor Vessel Upper Heads With Nozzles
Having Pressure-Retaining Partial‑Penetration Welds,
Section XI, Division 1
Code
Case N-729 is mandated with conditions as specified in 10 CFR
50.55a for augmented examinations of PWR reactor vessel upper
head penetrations.
|
4/4/12
6/22/12
3/15E
5/15E
6/17E
3/27/19
|
N-740
N-740-1
|
Dissimilar Metal Weld
Overlay for Repair of Class 1, 2, and 3 Items, Section XI,
Division 1
The
NRC staff identified many technical issues regarding the
provisions of Revisions 0 and 1. The issues were communicated to
the cognizant Section XI committees, and the staff continues to
work with the committees to resolve the issues. Due to the total
number of issues and the nature of some (e.g., lack of certain
fundamental design details), the staff determined that it would
be inappropriate to attempt to conditionally approve either
version 0 or 1 in RG 1.147.
The ASME has approved
and published Code Case N‑740‑2. Although Revision 2
addresses some of the NRC staff’s concerns, significant
issues remain. For example, the definition of nominal weld and
base material appear to be inconsistent with the provisions of
Section III. In addition, additional detail is required on
how to perform the flaw growth or design analysis. Finally,
additional detail is required on how the overlays are designed.
|
10/12/06
12/25/09
|
N-766
|
Nickel Alloy Reactor
Coolant Inlay and Onlay for Mitigation of PWR Full Penetration
Circumferential Nickel Alloy Dissimilar Metal Welds of Class 1
Items, Section XI, Division 1
Paragraph 1.(c)(1) of
Code Case N-766 would potentially allow a 75% through‑wall
flaw to remain in service in the original Alloy 82/182
dissimilar metal weld, in accordance with Section XI, IWB‑3600.
The NRC staff finds it is unacceptable to allow such a large
flaw to remain in service in Class 1 piping.
In
paragraphs 2.(c)(1) and 2.(c)(2) of Code Case N‑766, the
postulated and as-left flaws need to be evaluated because the
postulated flaws are supposed to represent the capabilities of
the NDE techniques applied. For example, if a 15‑degree
circumferential flaw that is 11% through-wall is detected, this
would be evaluated instead of a 360‑degree, 10%
through‑wall flaw. A 360‑degree, 10% through‑wall
flaw should be analyzed to determine the fatigue and
stress‑corrosion cracking degradation mechanisms.
Paragraph
2.(f) of Code Case N-766 should be revised to include the
following: “The flaw growth calculation due to stress
corrosion cracking should include the welding residual stresses.
The flaw growth calculation shall be performed in accordance
with IWB-3640 and/or Appendix C to the Section XI”
Note: The NRC
conditionally approved Code Case N-766-3 in RG 1.147.
|
12/20/10
|
N-770-3
N-770-4
N-770-5
N-770-6
|
Alternative Examination
Requirements and Acceptance Standards for Class 1 PWR Piping
and Vessel Nozzle Butt Welds Fabricated With UNS N06082 or
UNS W86182 Weld Filler Material With or Without Application of
Listed Mitigation Activities, Section XI, Division 1
The
NRC requires the Code Case N-770 examinations to be performed as
an augmented inspection program under 10 CFR 50.55a(g)(6)(ii)(F).
The latest version of Code Case N‑770 approved by the NRC
is incorporated by reference in 10 CFR 50.55a. The
staff expects to review the latest Code‑approved version of
Code Case N‑770 for incorporation directly in 10 CFR 50.55a
under 10 CFR 50.55a(g)(6)(ii)(F).
|
4/7/13
5/7/14
0/17E
4/18/19
|
N-780
|
Alternative
Requirements for Upgrade, Substitution, or Reconfiguration of
Examination Equipment When Using Appendix VIII Qualified
Ultrasonic Examination Systems, Section XI, Division 1
At
this time, the NRC will review the application of Code Case N‑780
on a case-by-case basis. The Code Case is a new alternative to
the current requirements in Section XI, Appendix VIII. The
technical justification for the alternative is based largely on
the expertise of NDE experts and laboratory testing. Although the
laboratory testing was well conducted, it was not bounding. The
NRC believes that industry experience in applying the alternative
is needed to ensure generic applicability and to demonstrate
reliability before the alternative can be approved in RG 1.147.
|
4/12/21
|
N-806
|
Evaluation of Metal
Loss in Class 2 and 3 Metallic Piping Buried in a Back‑Filled
Trench, Section XI, Division 1
NRC staff advised ASME
during consideration of Code Case N-806 that the NRC had concerns
and intended to review and approve the Code Case on a
case-by-case basis. Following are the NRC’s concerns:
The rules applicable to
determining corrosion rates that lead to the definition of the
evaluation period and reexamination schedules are currently
under development. Accordingly, the Code Case does not define
the method for determining the wall loss rates, the time period
for the length of the evaluation, and the reexamination
period/frequency.
The
Section XI, appendices used to calculate some of the important
values are nonmandatory.
Licensees
intending to use Code Case N-806 must submit a plant‑specific
request to the NRC staff for review and approval before its
implementation.
|
6/22/12
|
N-813
|
Alternative
Requirements for Preservice Volumetric and Surface Examination,
Section XI, Division 1
Code Case N-813 is an
alternative to the provisions of the 2010 Edition of the Section
XI, Paragraph IWB‑3112, which does not allow the acceptance
of flaws detected in the preservice examination by analytical
evaluation. Code Case N‑813 would allow the acceptance of
these flaws through analytical evaluation. Under Section XI,
Paragraph IWB-3112, any preservice flaw that exceeds the
acceptance standards of Table IWB-3410-1 must be removed.
Although it is recognized that operating experience has shown
that large through‑wall flaws and leakages have developed
in previously repaired welds as a result of weld residual
stresses, the NRC has the following concerns in regard to the
proposed alternative in Code Case N‑813:
The
requirements of Section XI, Paragraph IWB3112, were developed to
ensure that defective welds were not placed in service. A
preservice flaw
detected in a
weld that exceeds the acceptance standards of Table IWB3410-1
demonstrates poor workmanship or inadequate welding practice and
procedures. The unacceptable preservice flaw needs to be
removed, and the weld needs to be repaired before it is placed
in service.
Under Code Case N-813,
large flaws would be allowed to remain in service because
Section XI, Paragraphs IWB3132.3, through IWB3643, allows a
flaw up to 75% throughwall to remain in service. Larger flaws
could grow to an unacceptable size between inspections, thus
reducing structural margin and potentially challenging the
structural integrity of safetyrelated Class 1 and Class 2
piping.
Paragraph
C-3112(a)(3) of Code Case N-813 provides the same alternatives
for Class 2 piping as that of Paragraph B‑3122(a)(3).
The staff has the same concerns for Class 2 piping as it
does for Class 1 piping.
|
12/4/20
|
D. IMPLEMENTATION
The purpose of this section is
to provide information to applicants and licensees regarding the NRC
staff’s plans for using this regulatory guide as well as how
applicants and licensees may use this regulatory guide. This
RG does not approve the use of the Code Cases listed herein. No
backfitting is intended or approved in connection with the issuance
of this guide. Applicants or licensees may submit a plant‑specific
request to implement one or more of the Code Cases listed in this RG.
The request should address the NRC’s concerns about the Code
Case(s).
REFERENCES
Code
of Federal Regulations (CFR),
“Domestic Licensing of Production and Utilization Facilities,”
Part 50, Chapter 1, Title 10, “Energy.”
American
Society of Mechanical Engineers (ASME) Boiler and Pressure Vessel
Code, Section III, “Rules for Construction of Nuclear Power
Plant Components,” New York, NY.
ASME
Code for the Operation and Maintenance of Nuclear Power Plants, New
York, NY.2
ASME
Boiler and Pressure Vessel Code, Section XI, “Rules for
Inservice Inspection of Nuclear Power Plant Components,” New
York, NY.2
CFR,
“Licenses, Certifications, and Approvals for Nuclear Power
Plants,” Part 52, Chapter 1, Title 10, “Energy.”
U.S.
Nuclear Regulatory Commission (NRC), Regulatory Guide (RG) 1.84,
“Design, Fabrication, and Materials Code Case Acceptability,
ASME Section III,” Washington, DC.
NRC,
RG 1.147, “Inservice Inspection Code Case Acceptability, ASME
Section XI, Division 1,” Washington, DC.
NRC,
RG 1.192, “Operation and Maintenance Code Case Acceptability,
ASME OM Code,” Washington, DC.
NRC,
RG 1.136, “Design Limits, Loading Combinations, Materials,
Construction, and Testing of Concrete Containments,”
Washington, DC.
NRC,
RG 1.87, “Acceptability of ASME Code, Section III, Division 5
High Temperature Reactors,” Washington, DC.
NRC,
Spent
Fuel Storage and Transportation (SFST) Interim
Staff Guidance (ISG) SFST-ISG‑4, “Cask Closure Weld
Inspections,” Revision 1, Washington, DC (ADAMS Accession
No. ML051520313).
NRC,
SFST‑ISG-18,
“The Design and Testing of Lid Welds on Austenitic Stainless
Steel Canisters as Containment Boundary for Spent Fuel Storage,”
Revision 1, Washington, DC (ADAMS
Accession No. ML031250620).
CFR,
“Licensing Requirements for the Independent Storage of Spent
Nuclear Fuel, High-Level Radioactive Waste, and Reactor-Related
Greater Than Class C Waste,” Part 72, Chapter 1,
Title 10, “Energy.”
NRC,
NUREG/CR-6909, “Effect of LWR Coolant Environments on the
Fatigue Life of Reactor Materials,” Revision 1, Washington,
DC, May 2018. (ADAMS Accession No. ML16319A004).
Electric Power Research
Institute, Nuclear Safety Analysis Center 202L, “Recommendations
for an Effective Flow‑Accelerated Corrosion Program,”
Revision 3, Palo Alto, CA.
CFR,
“Packaging and Transportation of Radioactive Material,”
Part 71, Chapter 1, Title 10, “Energy.”
Written suggestions
regarding this guide or development of new guides may be
submitted through the NRC’s public Web site in the NRC
Library at
https://nrcweb.nrc.gov/reading-rm/doc-collections/reg-guides/,
under Document Collections, in Regulatory Guides, at
https://nrcweb.nrc.gov/reading-rm/doc-collections/reg-guides/contactus.html.
Electronic copies of
this RG, previous versions of this guide, and other recently
issued guides are available through the NRC’s public Web
site under the Regulatory Guides document collection of the NRC
Library at
https://nrcweb.nrc.gov/reading-rm/doc-collections/reg-guides/.
This RG is also available through the NRC’s Agencywide
Documents Access and Management System (ADAMS) at
http://www.nrc.gov/reading-rm/adams.html,
under Accession No. ML23291A007. The regulatory analysis is
associated with rulemaking and may be found in ADAMS under
Accession No. ML23291A333. The associated draft guide DG-1408 may
be found in ADAMS under Accession No. ML22196A065, and the staff
responses to the public comments on DG-1408 may be found in ADAMS
under Accession No ML23291A328.
|
| File Type | application/vnd.openxmlformats-officedocument.wordprocessingml.document |
| Author | John Murray |
| File Modified | 0000-00-00 |
| File Created | 2024-07-22 |