1801

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Overview

Industry
Agency

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Sheet 1: Industry

Table 1:	Annual Respondent Burden and Cost - NESHAP for Portland Cement (40 CFR Part 63, Subpart LLL)											(Renewal)
REPORTING/RECORDKEEPING REQUIREMENT				Hours/ Occurrence	Occurrences/Year	Hours/Year/ Respondent	Respondents/Year	Technical Person Hours	Managerial Person Hours	Clerical Person Hours	Total Costs/Year
				(A)	(B)	(C)	(D)	(E=CxD)	(Ex0.05)	(Ex0.10)	(F)
1. APPLICATIONS				N/A	N/A	N/A	N/A	N/A	N/A	N/A	N/A
2. SURVEY AND STUDIES				N/A	N/A	N/A	N/A	N/A	N/A	N/A	N/A
3. REPORTING REQUIREMENTS
a. Read Instructions				1	1	1	0	0	0	0	$0
b. Required Activities
	Initial Performance Tests			57	2	114	2	228	11.4	22.8	$24,659
	Repeat of Performance Tests			57	0.1	5.7	0.4	2	0.1	0.2	$247
	Periodic Performance Tests			40	1	40	56.4	2,256	113	226	$243,997
	Repeat of Performance Tests			40	0.1	4	5.6	22.6	1.1	2.3	$2,440
	Initial THC Performance Tests			280	2	560	2	1120	56	112	$121,133
	Initial Hg Performance Tests			280	2	560	2	1120	56	112	$121,133
	Startup, Shutdown and Malfunction Plan			40	1	40	94	3,760	188	376	$406,661
	Operations and Maintenance Plan			40	1	40	94	3,760	188	376	$406,661
	Visual Emissions and Opacity Monitoring			0.1	12	1.2	94	112.8	5.64	11.28	$12,200
c. Create Information					--------------------Included in 3b--------------------
d. Gather Existing Information					--------------------Included in 3b--------------------
e. Write Report
	Notification of Applicability			2	2	4	2	8	0.4	0.8	$865
	Notification of Construction/Reconstruction			2	2	4	2	8	0.4	0.8	$865
	Notification of Actual Startup			2	2	4	2	8	0.4	0.8	$865
	Request for Extension of Compliance			2	1	2	0	0	0	0	$0
	Notification of Special Compliance Requirements			2	1	2	0	0	0	0	$0
	Notification of THC Performance Tests			2	2	4	2	8	0	1	$865
	Notification of Hg Performance Tests			2	2	4	2	8	0	1	$865
	Notification of Performance Test			2	1.1	2.2	56.4	124	6.2	12.4	$13,420
	Notification of Opacity and Visible Emissions Observation			2	1	2	56.4	112.8	5.6	11.3	$12,200
	Notification of the Continuous Emission Monitor Performance Evaluation			2	2	4	2	8	0.4	0.8	$865
	Notification of Compliance Status			2	2	4	2	8	0.4	0.8	$865
	Notification of Adjustments to Time Periods or Postmark Deadlines for Submittal and Review of Required Communications			2	1	2	0	0	0	0	$0
	Notification of Change in Information Already Provided			2	1	2	0	0	0	0	$0
	Report of Initial Performance Tests			8	2	16	2	32	1.6	3.2	$3,461
	Report of Periodic Performance Tests			8	1.1	8.8	56.4	496.3	24.8	49.6	$53,679
	Opacity and Visible Emissions Observations				--------------------Included in 3b--------------------
	Reporting Results of Continuous Monitoring System Performance Report and Summary Report				--------------------Included in 3b--------------------
	Progress Reports			8	2	16	0	0	0	0	$0
	Excess Emissions and Continuous Monitoring System Performance Report and Summary Report			8	2	16	94	1,504	75.2	150.4	$162,664
	Periodic Startup, Shutdown, Malfunction Report				--------------------Included in Excess Emissions Report--------------------
	Immediate Startup, Shutdown, Malfunction Reports			4	1	4	5	20	1	2	$2,163.09
	Request for Waiver of Reporting and Recordkeeping			4	1	4	0	0	0	0	$0.00
				Total Reporting Hours by Labor Category				2,345	117	235
	TOTAL REPORTING BURDEN								2,697	Hours	$253,644
4. RECORDKEEPING REQUIREMENTS
a. Read Instructions					--------------------Included in 3b--------------------
b. Plan Activities					--------------------Included in 3b--------------------
c. Implement Activities					--------------------Included in 3b--------------------
d. Develop Record System				N/A	N/A	N/A	N/A				N/A
e. Time to Enter Information
	Records of All Information Required by Standards			0.25	52	13	94	1,222	61.1	122.2	$132,165
	Records of Amount of Cement Recycled and Amount Wasted			0.25	365	91.25	94	8,578	428.875	857.75	$927,695
f. Train Personnel				N/A	N/A	N/A	N/A				N/A
g. Time for CEM Audits				8	2	16	2	32	1.6	3.2	$3,460.94
				Total Recordkeeping Hours by Labor Category				22,213	1,111	2,221
	TOTAL RECORDKEEPING BURDEN								25,545	Hours	$2,402,451
				Total Hours by Labor Category				24,558	1,228	2,456
	TOTAL ANNUAL LABOR BURDEN AND COST								28,242	Hours	$2,656,095
5. ANNUAL CAPITAL COSTS
a. Annual cost of capital/startup							94				$1,439,200
b. Operation and maintenance											$880,092
	TOTAL ANNUAL CAPITAL/STARTUP and O&M COSTS	NUAL CA	PITAL/STARTUP	RTUPand O&M COSTS							$2,319,292
Table 1A - Assumptions
Number of affected facilities (per year)				94		Table 1B - Annualized Capital Costs
Number of new sources (per year)				4		Item		Capital Cost per Item	CRF	Annualized Capital Costa	Number of Items	Total Annualized Capital Cost
Time required to read instructions (hours)				1		Continuous Emission Monitors		$220,000	0.1424	$31,323	4	$125,292
Time required to complete performance test (hours)				57		THC Continuous Emission Monitors		$139,800	0.1424	$19,904	4	$79,617
Periodic performance test (hours)				40
Performance test reports (hours)				8		a. Annualized Costs: Calculated by multiplying the capital recovery factor (CRF) by the capital cost.
Rate of failed performance tests (repeat)				10%		CRF = (i) x (1 + i)^t/((1 + i)^t - 1) where i = interest rate (%) and t = equipment service life (years).
Periodic performance tests (every five years and every 30 minutes) = 60%				56.4		Interest (%) =		7%
Estimated hours to prepare the Startup/Shutdown/Malfunction				40		Equipment service life (years) =		10
Time required to conduct visual and opacity monitoring				0.1
Estimated number of sources at an affected facility that require visual emissions and opacity				12
Time required to prepare notifications (hours)				2
Time required to prepare progress reports (hours)				8
Time required to prepare excess emissions reports (hours)				8
Time required to prepare immediate startup, shutdown, and malfunction reports (hours)				4
Time required to file information required by standard (hours)				0.25
Technical labor rate				$97.59
Managerial labor rate				$114.77
Clerical labor rate				$48.26
Number of facilities with new kilns (per year)				2
Number of new kilns per plant (per year)				2

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Sheet 2: Agency

Table 2:	Annual Agency Burden and Cost - NESHAP for Portland Cement (40 CFR Part 63, Subpart LLL)											(RENEWAL)
REPORTING/RECORDKEEPING REQUIREMENT				EPA Hours/ Occurrence	Occurrences/Plant/Year	EPA Hours/ Year (C=A*B)	Plants/ Year	Technical Person Hours	Managerial Person Hours	Clerical Person Hours	Total Costs/Year
				(A)	(B)	(C)	(D)	(E=CxD)	(Ex0.05)	(Ex0.10)	(F)
INITIAL PERFORMANCE TESTS
New or Modified Facility				5	2	10	2	20	1	2	$1,021
Repeat of Performance Tests				5	0.1	0.5	0.2	0.1	0.005	0.01	$5
PERIODIC PERFORMANCE TESTS
Existing Facility				5	1	5	56.4	282	14.1	28.2	$14,397
Repeat of Performance Tests				5	0.1	0.5	5.64	2.82	0.141	0.282	$144
REPORT REVIEW
	Notification of Applicability			2	2	4	2	8	0.4	0.8	$408
	Notification of Construction/Reconstruction			2	2	4	2	8	0.4	0.8	$408
	Notification of Actual Startup			2	2	4	2	8	0.4	0.8	$408
	Request for Extension of Compliance			2	1	2	0	0	0	0	$0
	Notification of Special Compliance Requirements			2	1	2	0	0	0	0	$0
	Notification of THC Performance Test			2	2	4	2	8	0.4	0.8	$408
	Notification of Hg Performance Test			2	2	4	2	8	0.4	0.8	$408
	Notification of Performance Test			2	1.1	2.2	56.4	124.08	6.204	12.41	$6,335
	Notification of Opacity and Visible Emissions Observation			2	1	2	56.4	112.8	5.64	11.28	$5,759
	Notification of the Continuous Emission Monitor Performance Evaluation			2	2	4	2	8	0.4	0.8	$408
	Notification of Compliance Status			2	2	4	2	8	0.4	0.8	$408
	Notification of Adjustments to Time Periods or Postmark Deadlines for Submittal and Review of Required Communications			2	1	2	0	0	0	0	$0
	Notification of Change in Information Already Provided			2	1	2	0	0	0	0	$0
	Review Operations and Maintenance Plan			40	1	40	0	0	0	0	$0
	Review Report of Initial Performance Test			5	2	10	2	20	1	2	$1,021
	Review Report of Periodic Performance Test			5	1.1	5.5	56.4	310.2	15.51	31.02	$15,836
	Review Opacity and Visual Emission Observation Report				--------------Included in Review of Performance Test Report--------------
	Review Reporting Results of Continuous Monitoring System Performance Report and Summary Report				--------------Included in Review of Performance Test Report--------------
	Review Progress Reports				--------------Included in Review of Performance Test Report--------------
	Review Excess Emission Report and Continuous Monitoring System Performance Report and Summary Report			20	2	40	94	3760	188	376	$191,956
	Review Periodic Startup, Shutdown, Malfunction Report				---------------------Included in Excess Emission Report----------------------
	Review Immediate Startup, Shutdown, Malfunction Report			8	1	8	5	40	2	4	$2,042
	Review Request for Waiver of Reporting and Recordkeeping			2	1	2	0	0	0	0	$0
Total Hours by Labor Category								4,728	236	473
TOTAL ANNUAL LABOR BURDEN AND COST									5,437	Hours	$241,374
Travel Expenses for Tests Attended (1 person x 4 test site x 2 days/test x $50 per diem + $500/round trip x 4 test site/yr)											$2,400
TOTAL ANNUAL COST											$243,774
Assumptions
Number of affected facilities (per year)				94
Number of facilities with new kilns (per year)				2
Number of new kilns per plant (per year)				2
Time required to review notifications (hours)				2
Time required to oversee performance test (hours)				5
Time required to review performance test report (hours)				5
Rate of failed performance tests (repeat)				10%
Periodic performance tests (every five years and every 30 minutes) = 60%				56.4
Estimated number of performance tests per facility				10
Operations and Maintenance Plan (hours)				40
Time required to review Excess Emissions Repot, Continuous Monitoring Reports, and Summary Reports (hours)				20
Estimated number of immediate startup/shutdown/malfunction reports submitted to EPA (per facility)				5
Time required to review the immediate startup/shutdown/malfunction report (hours)				8
Time required to review existing plant emission reports (hours)				4
EPA Managerial Labor rate				$61.36
EPA Technical Labor rate				$45.52
EPA Clerical Labor rate				$24.64