Form EIA-846 Manufacturing Energy Consumption Survey

Manufacturing Energy Consumption Survey (MECS)

MECS sample form_2010

Manufacturing Energy Consumption Survey (MECS)

OMB: 1905-0169

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Cover Sheet
2010 Manufacturing Energy Consumption Survey
Sponsored by the Energy Information Administration
U.S. Department of Energy
Administered and Compiled by the Bureau of the Census
U.S. Department of Commerce

Form EIA-846
OMB Approval
No. 1905-0169
Expires:
10/31/2013

If you need additional time or have questions about what to report on this questionnaire, please call our processing office at
1-800-528-3049. Return the completed questionnaire in the enclosed envelope. Please staple all sections and pages of
your establishment’s questionnaire to this cover sheet. Please include one cover sheet for each establishment that
has a label. If the envelope has been misplaced, please mail to:
Bureau Of The Census
1201 East 10th Street
Jeffersonville, IN 47132-0001
Reporting Requirement: This survey is mandatory under the Federal Energy Administrative Act of 1974, Pub. Law No.
93-275, and under Title 3, Subtitle B, of the Omnibus Budget Reconciliation Act of 1986, Pub. Law No. 99-509, as
amended by Title 1, Subtitle G, of the Energy Policy Act of 1992, Pub. Law No. 102-486.
Title 18 U.S.C. 1001 makes it a criminal offense for any person knowingly and willingly to make any Agency or
Department of the United States false, fictitious, or fraudulent statements as to any matter within its jurisdiction. Public
reporting burden for this collection of information is estimated to average 9.2 hours per response, including the time for
reviewing instructions, searching existing data sources, gathering and maintaining the data, and completing and reviewing
the collection of information.
Per the Paperwork Reduction Act of 1995, you are not required to respond to any Federally-sponsored collection of
information unless it displays a valid OMB Approval Number. The valid OMB Approval Number for this information
collection (1905-0169) is displayed at the top left of this page.
Instructions and Frequently Asked Questions can be found at www.census.gov/econhelp/mecs.

Business Help Site:
Cover Sheet

Page 1 of 1

5/24/2010

Contact Information
Contact Information
Date

Telephone
Area Code

Number

Ext.

Name of person to contact regarding this questionnaire

Title of contact person (above)

Address (number and street)

City

State

Zip Code + 4

E-mail address

Business Help Site:
Contact Information

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5/24/2010

Instructions for Completing Form EIA-846
General Instructions:
1.

Individuals most familiar with the plant energy systems and operations, such as engineers, should complete the
questionnaire especially for the end use and fuel switching sections.

2.

Use the units specified on the questionnaire for reporting all quantities. See the Btu conversion factors PDF on the Census
Bureau’s Business Help Site for a comprehensive list of various energy conversion factors. If your establishment uses
more precise conversion values for your operations, use them, and indicate in the “Remarks” at the end of each section, the
conversion factor(s) used.

3.

Do not consolidate establishments. The reporting boundaries for your establishment should correspond to those used in
the Economic Census – Manufacturing (EC-M).
• To resolve any consolidation problems, match the 10-digit identification number, which is located on the
Manufacturing Energy Consumption Survey (MECS) questionnaire mailing label, with the first 10-digits of the
identification number appearing on the EC-M mailing label.
• Responses to the MECS questions should be the same activities as those considered when responding to the
matching EC-M.

4.

Report dollar amounts rounded to the nearest dollar,- (e.g., report $1,257.59 as $1,258).

5.

If you do not maintain book records for particular items, please use carefully prepared estimates.

6.

Enter zeros in the data columns if the value is zero or none.

7.

Complete all applicable sections of the questionnaire.

8.

The sections of this questionnaire are designed so all questions associated with the particular energy source should be
completed before going on to the next energy source. Therefore, within each section, the questionnaire should be
answered from the top to the bottom of the same column, before moving on to the next energy source (column).

9.

The energy sources that are preprinted on the questionnaire are considered the most frequently consumed, but they do not
represent a complete list of applicable energy sources. If your establishment has energy sources that meet the criteria for
reporting, but are not preprinted on the questionnaire, please specify those energy sources in the “Other Energy Sources”
section and enter the data there.

Section-Specific Instructions:
Company Information
In this section, indicate any changes in the company name, address, or zip code.
Contact Information
Enter address and other contact information for the person most knowledgeable about completing this questionnaire, and the
person whom we should contact if we have any questions concerning this filing.
Establishment Information
In this section, indicate any changes in the establishment ownership during 2010 and indicate the period covered by this filing,
whether the calendar year or other period.

Business Help Site:
Instructions

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5/24/2010

Instructions for Completing Form EIA-846, cont.
Establishment Size
This section asks for the number of buildings and total square footage associated with this establishment. See specific
instructions in this section for the definition of what should be counted as a building.
Fuels Used
In this section, indicate which energy sources (fuels) are used at the establishment for:
• heat, power, electricity generation, and on-site transportation;
• material inputs, feedstock, and “nonfuel” use; and
• shipments offsite from this establishment when required.
If you are using PDF’s to complete this questionnaire, this section will help you to determine which energy source PDF’s need
to be printed off from the Business Help Site and completed. However, if you are using Census Taker to complete this
questionnaire, the programming will automatically take you to the energy sources which you have checked in this section.
Energy Sources (Fuels)
Reporting Criteria
An energy source (fuel) should be reported on this questionnaire if:
• the energy source was consumed as a fuel, (that is, for heat, power, or electricity generation); or
• the energy source was consumed as a nonfuel (feedstock, raw material input); or
• for selected energy sources, the energy source was shipped offsite from this establishment. The energy sources for which
you will be asked to supply shipments data are:
o LPG
o Coal coke
o Petroleum coke
o Breeze
o Coke oven gas
o Blast furnace gas
o Acetylene
o Hydrogen
o Distillate fuel oil; and
o Residual fuel oil.
If your only means of an energy source during 2010 was a byproduct (or product) of an energy source used as a feedstock (or
raw material input) that byproduct energy source should be reported only if it was at least partially consumed onsite as a fuel or
shipped offsite. If the byproduct (or product) energy source was only itself consumed as a nonfuel (feedstock), it should be
excluded.
Estimated end-use percent consumption is also collected for selected energy sources. These questions are intended to provide
information on the purposes for which the energy are used in the manufacturing sector. More specific instructions for
completing these parts are included in the questionnaire.
Data are collected for the following energy sources (fuels):
Electricity
Natural Gas
Diesel Fuel Oil (excluding off-site highway use)
Distillate Fuel Oil (e.g., Numbers 1, 2, 4)
Residual Fuel Oil (e.g., Numbers 5, 6, Navy Special, Bunker C)
Propane and Liquefied Petroleum Gases (LPG) and Natural Gas Liquids (NGL)
• Butane

Business Help Site:
Instructions

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5/24/2010

Instructions for Completing Form EIA-846, cont.
• Ethane
• Propane
• Mixtures of Butane, Ethane, and Propane
• Other LPG and NGL which includes butylenes, ethylene, and propylene
Coal
Breeze
Coal Coke
Petroleum Coke
Motor Gasoline (excluding off-site highway use)
Acetylene
Hydrogen
Kerosene
Wood Harvested directly from trees (e.g., roundwood, wood chips)
Byproduct Energy Source
• Blast Furnace Gas
• Coke Oven Gas
• Waste Oils and Tars (excluding Coal Tar)
• Waste and Byproduct Gases (e.g., flue gas, off gas, plant gas, refinery gas, still gas, vent gas)
• Agricultural Waste (e.g., bagasse, nut shells, orchard prunings, rice hulls)
• Pulping and Black Liquor
• Wood Residues and Byproducts from mill processing (e.g., sawdust, shaving, slabs, bark)
• Wood/Paper-related Refuse (e.g., scrap, wastepaper, wood pallets, packing materials)
Steam (excluding steam generated in an onsite boiler from CHP or other fossil fuel, wood, or combustible source)
Industrial Hot Water
Other Energy Source
Energy Sources Reporting Examples
Example 1 – Your establishment depended entirely on electricity for heat and power, and no combustible energy sources were
consumed. In this instance, complete the “Electricity” section. No data should be entered in any other energy source (fuel)
section. Go to the “Fuel-Switching Capability” section and complete the remainder of the questionnaire.
Example 2 - Butane is used as a feedstock to produce butylenes onsite. The butylene is then used as a feedstock to produce
butadiene which is shipped offsite. Report the butane used as a feedstock because it is not used as a fuel or shipped offsite.
Butylene would not be reported because its only means of supply was as a byproduct and it was only used as a feedstock.
Butadiene would not be reported as a shipment because it is not an identified energy source.
Fuel-Switching Capability
These questions are intended to measure the short-term capability of your establishment to use substitute energy sources in
place of those actually consumed in 2010. These substitutions are limited to those that could actually have been introduced
within 30 days without extensive modifications. More specific instructions for completing this section are included in the
questionnaire.
Energy-Management Activities
In this section, indicate whether your establishment participated in the listed energy-management activities during 2010 and the
source(s) of the financial support to implement the energy-management activity.
Technologies
Indicate any of the general technologies and technologies related to cogeneration present in this establishment.
Remarks
Please provide any explanations that may be helpful to us in understanding your reported data, including any Btu conversion
factors used, if different from those provided in the enclosed table.
If you are filing this questionnaire using the PDF’s on the Business Help Site and additional space is needed, attach a separate
sheet, including the 10-digit identification number located on the mailing label on the front page of this questionnaire.

Business Help Site:
Instructions

Page 3 of 3

5/24/2010

Conversion Factors Table
To the right are Btu conversion
factors that should be used only if
you do not know the actual Btu
factor of the fuels consumed at your
establishment site.
If your establishment uses more
precise conversion values for your
operations, use them in place of the
approximations given below.
However, please identify in Section:
Remarks, the conversion factor(s)
used, if different from those listed to
the right.
General Definitions:

Energy Source

Conversion Factor(s)

Acetylene
Bagasse

21,600 Btu/pound
1,500 Btu/cubic foot
4,081 Btu/pound

Biomass

5,300 Btu/pound

Breeze

19.8 million Btu/short ton

Butane
Coal

4.326 million Btu/barrel
0.10300 million Btu/gallon
22.489 million Btu/short ton

Coal (use for coke plants only)

27.426 million Btu/short ton

Coal Coke

24.8 million Btu/short ton

Distillate Fuel Oil

5.825 million Btu/barrel

Electricity

3,412 Btu/kilowatt-hour

Ethane

Pulping and/or Black Liquor

3.082 million Btu/barrel
0.07338 million Btu/gallon
61,084 Btu/pound
325.11 Btu/cubic foot
35,600 Btu gallon
140 Btu/pound
7.84 pounds/gallon
3.974 million Btu/barrel
0.09462 million Btu/gallon
3.616 million Btu/barrel
0.08610 million Btu/gallon
4.5 pounds/gallon
1.027 million Btu/ 1,000 cubic feet
10.27 therms/1,000 cubic feet
6.024 million Btu/barrel
30.12 million Btu/short ton
5 barrels/short ton
3.836 million Btu/barrel
0.09133 million Btu/gallon
11 million Btu/short ton

Residual Fuel Oil

6.287 million Btu/barrel

Roundwood

Sawdust (7% moisture)

21.5 million Btu/cord
17.2 million Btu/short ton
0.014 million Btu/board foot
8,000 Btu/pound

Steam

1,200 Btu/pound

Hydrogen

Btu = British thermal unit(s)
One barrel = 42 gallons
One short ton = 2,000 pounds
Examples of conversion from
physical quantities to Btu include:
•

Your establishment consumed
250 cubic feet of hydrogen in
2010.

The Btu equivalent is:
(250 cubic feet) x (325.11 Btu/cubic
foot)
= 81,277.5 Btu
= 0.0813 million Btu
•

Your establishment consumed
300 pounds of hydrogen in 2010.

The Btu equivalent is:
(300 pounds) x (61,084 Btu/pound)
= 18,325,200 Btu
= 18.325 million Btu

Industrial Hot Water
Isobutane
Liquefied Petroleum Gas (LPG)

Natural Gas
Petroleum Coke

Propane

Still, Refinery, and/or Waste Gas 6 million Btu/barrel
1,029 Btu/cubic foot
Waste Materials (Wastepaper)
7,500 Btu/pound
Waste Oils and Tars

6 million Btu/barrel

(Green) Wood Chips (50% moistu 10 million Btu/short ton
Wood Waste (50% moisture)

Business Help Site:
Conversion Factors Table

Page 1 of 1

9 million Btu/short ton

5/24/2010

Establishment Information
Establishment Information
1.

Did ownership of this establishment change during
2010?

“Census
Use Only”

‰1. No
‰2. Yes: Establishment was
sold during the year. Complete

00011

all sections of this questionnaire for
activities that occurred in 2010 prior
to the sale.

‰3. Yes: Establishment was
bought during the year.
Complete all sections of this
questionnaire for activities that
occurred in 2010 after the sale.

2.

‰ 1. In operation: Skip to

What best describes this establishment at the end of
2010?

question 6
00010

‰ 2. Ceased operation: Answer
question 3 then skip to
question 6.

‰ 3. Sold or leased to another
operator: Skip to question 4.
3.

Enter the date in which your establishment ceased
operation.
00013

Enter Date
(mm-dd-yyyy)
4.

Enter the date in which your establishment was either
sold or leased to another operator.

00014

Enter Date
(mm-dd-yyyy)

Business Help Site:
Establishment Information

Page 1 of 2

5/24/2010

Establishment Information
Establishment Information
5.

Enter the following information only if this establishment was sold or leased to another operator
during 2010.

Name of new owner or operator
00015

Address
00017

City
00018

Zip (Zip +4)

State
00019

00020

Employer Identification Number

00021

(9 Digit EIN)
00016

6.

Enter the reporting period for the information reported
on this questionnaire. Unless there are special
circumstances like those reported above, this reporting
period should be from January 1, 2010 to December 31,
2010.

00022

From:
(mm-dd-yyyy)

00023

To:
(mm-dd-yyyy)

Business Help Site:
Establishment Information

Page 2 of 2

5/24/2010

Electricity
Electricity: Total Purchased
1.

2.

Enter the total quantity of electricity purchased by
and delivered to this establishment during 2010,
regardless of when payment was made.
Enter total expenditures; including all applicable
taxes and any delivery, management,
transportation, and demand charges, for the
purchased electricity reported in question 1.

“Census
Use Only”
10061

Kilowatthours

10062

$

U.S. Dollars

Electricity: Source of Purchase
3.

During 2010, where did this establishment’s
purchased electricity come from?

10015

question 4 then skip to
question 7

Local utility: the company in your local area that produces and/or
delivers electricity and is legally obligated to provide service to the
general public within its franchise area.

‰ 2.

All non-utility: Answer
question 4 then skip to
question 7

Non-utility: includes generators of electricity such as independent
power producers, small power producers. It also includes brokers,
marketers, marketing subsidiaries of utilities, or co-generators not
owned by your company.

4.

6.

‰ 3. Both

Please specify the utility/non-utility provider from whom you purchased your electricity:
If this establishment purchases from more than one provider,
please provide the largest provider.

5.

‰ 1. All local utility: Answer

10016

Enter the quantity of your total purchased
electricity that was purchased from a local utility
during 2010.

10010

Enter the total expenditures of your purchased
electricity that was paid to a local utility.

10020

Kilowatthours
$

U.S. Dollars

Electricity: Transfers In
7.

Enter the total quantity of electricity transferred
in or otherwise received on-site without a direct
open market purchase.
Include quantities:
•
For which payment, if any, does not represent an open-market
transaction;
•
For which payment was made in-kind (i.e., barter);
•
Received from an entity in which your establishment or
company has a share of ownership or special sharing of
revenue (e.g., in a performance service contract).

Business Help Site
Electricity

Page 1 of 3

10050

Kilowatthours

5/24/2010

Electricity

Electricity: Generated On-site
8.

Enter the quantity of electricity generated on-site from each of the following:
“Census Use
Only”

•

Combined Heat and Power
(CHP)/Cogeneration

Cogeneration is the production of electric energy and another form of
useful energy (such as heat or steam) through the sequential use of
energy.

•

10070

10081

•

Solar Power
Wind Power
Hydropower

•

Geothermal Power

10084

•

Other (for example, electricity generated
by diesel generators)

10090

•

Kilowatthours

10082
10083

Electricity: Sales and Transfers Offsite
9.

Enter the quantity of electricity sold or
transferred out of this establishment to utilities
during 2010.

10110

Include quantities exchanged for the same or any other energy source.

Kilowatthours

Exclude sales to independent power producers, small power producers,
or co-generators not located at this establishment.

10.

Enter the quantity of electricity sold or
transferred out of this establishment to any nonutilities during 2010.

10120

Kilowatthours
Include:
•

Sales to independent power producers, small power
producers, brokers, marketers, marketing subsidiaries of
utilities, or co-generators not located at this establishment.

•

Quantities exchanged for the same or any other energy
source.

Business Help Site
Electricity

Page 2 of 3

5/24/2010

Electricity

Electricity: Estimated End-Use Percent Consumption
The following questions refer to how this establishment consumed the electricity that was previously reported (please
enter as a percentage of total consumption for each end use performed). A plant engineer or someone who is familiar
with energy flows at this establishment should report this data.
Total Consumption = Question 1 [Purchases] + Question 7 [Transfers] + Question 8 [Generated] – (Question 9 + 10)[Sales and Transfers
Offsite]

Enter the percentage of total electricity that this establishment consumed for the following:
11.

Indirect Uses – Boilers: indirect use is the transformation of energy to
another usable energy source, as in a boiler, gas turbine, or combustion
turbine.
•

Boiler fuel (includes fuels used for thermal outputs)

Electricity

“Census
Use Only”

10710

%

10720

%

Direct Uses – Process: direct process use includes usage in motors,
ovens, kilns, and strip heaters.
•

Process heating

•

Process cooling and refrigeration

10730

%

Machine drive

10740

%

10750

%

10760

%

•

(e.g., kilns, furnaces, ovens, strip heaters)

(e.g., motors, pumps, etc. associated with manufacturing

process equipment)

•

Electro-chemical processes (e.g., reduction process)

•

Other direct process use:
10761

Please specify:
Direct Uses – Non-process: direct non-process use includes usage for
facility lighting and space-conditioning equipment (HVAC).
•

Facility heating, ventilation, and air conditioning

10770

%

•

Facility lighting

10780

%

10790

%

10800

%

10820

%

•

Facility support other than that reported above
water heating, office equipment)

•

On-site transportation, excluding highway usage

•

Other direct non-process use:
10821

(e.g.: cooking,

Please specify:
TOTAL 100%

Business Help Site
Electricity

Page 3 of 3

5/24/2010

Natural Gas

Natural Gas: Units
1.

Please indicate the units for the quantity that you will
be reporting below.
** Please use this unit for reporting the remainder of the
Natural Gas quantity questions.

“Census
Use Only”

31111

‰ 1. Therms
‰ 2. Decatherms (Dth)
‰ 3. 1,000 Cubic Feet (Mcf)
‰ 4. 100 Cubic Feet (Ccf)
‰ 5. Million British Thermal
Units (MMBtu)

Natural Gas: Total Purchased
2.

3.

Enter the total quantity of natural gas purchased by
and delivered to this establishment during 2010,
regardless of when payment was made.
Enter total expenditures; including all applicable taxes
and any delivery, management, transportation, and
demand charges, for the purchased natural gas
reported in question 2.

30010

30020

Units

$

U.S. Dollars

Natural Gas: Source of Purchase
4.

During 2010, where did this establishment’s purchased
natural gas come from?

30015

‰ 1. All local utility: Answer
question 5 then skip to
question 8

Local utility: the company in your local area that produces and/or delivers
natural gas and is legally obligated to provide service to the general public
within its franchise area.

‰ 2. All non-utility: Answer
question 5 then skip to
question 8

Non-utility: include independent producers, brokers, marketers, and any
marketing subsidiaries of utilities.

‰ 3. Both
5.

Please specify the utility/non-utility provider from whom you purchased your natural gas:
If this establishment purchases from more than one provider,
please provide the largest provider.
30016

6.

Enter the quantity of your total purchased natural gas
that was purchased from a local utility during 2010.

31010

Units
7.

Enter the total expenditures of your purchased natural
gas that was paid to a local utility.

31020

$

U.S. Dollars

Business Help Site
Natural Gas

Page 1 of 3

5/24/2010

Natural Gas
Natural Gas: Transferred In and Produced On-site
8.

9.

Enter the total quantity of natural gas transferred in or
otherwise received on-site without a direct open market
purchase.

“Census
Use Only”

Include quantities:
•
For which payment, if any, does not represent an open-market
transaction;
•
For which payment was made in-kind (i.e., barter);
•
Received from an entity in which your establishment or company has
a share of ownership or special sharing of revenue (e.g., in a
performance service contract).

30030

Enter the quantity of natural gas that was both
produced on-site during 2010 as output from a captive
(on-site) well, and was at least partially consumed onsite (as a fuel or nonfuel).

Units

30040

Units

Natural Gas: Consumption
10.

Enter the total quantity of natural gas consumed as a
fuel at this establishment during 2010.

30060

Units

Include all uses that were used for the heat, power, and electricity generation.
Also, include fuel consumed by vehicles intended primarily for use on-site.

11.

Enter the total quantity of natural gas consumed for
any purpose other than fuel use at this establishment
during 2010.

30070

Units

Include all quantities consumed as lubricants, solvents, or as feedstocks, raw
materials, additives, or ingredients for products manufactured by this
establishment, or any other nonfuel purpose.
Exclude all off-site dispositions such as sales and transfers to other
establishments.

Business Help Site
Natural Gas

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Natural Gas
Natural Gas: Estimated End-Use Percent Consumption
The following questions refer to how this establishment consumed the natural gas that was previously
reported in question 10 (please enter as a percentage of total consumption for each end use performed). A
plant engineer or someone who is familiar with energy flows at this establishment should report this data.
Enter the percentage of total natural gas (from question 10) that this establishment consumed as the
following:
12.
Indirect Uses – Boilers: indirect use is the transformation of energy to
another usable energy source, as in a boiler, gas turbine, or combustion
turbine.
• Boiler fuel in a Combined Heat and Power (CHP) and/or
cogeneration process
• Other boiler fuel (not included above) (includes fuels used for thermal
outputs only)

Direct Uses- Process: direct process use includes usage in motors, ovens,
kilns, and strip heaters.
• Process heating (e.g., kilns, furnaces, ovens, strip heaters)
•
•

Process cooling and refrigeration

30705

%

30710

%

30720

%

30730

Machine drive (e.g., motors, pumps, etc. associated with manufacturing process
equipment)

•

Natural
Gas

“Census
Use Only”

%

30740

%

Other direct process use:
30761

Please specify:

30760

%

30770

%

30790

%

30800

%

Direct Uses – Non-process: direct non-process use includes usage for
facility lighting and space-conditioning equipment (HVAC).
•

Facility heating, ventilation, and air conditioning

•

Facility support other than that reported above
heating, office equipment)

•

On-site transportation, excluding highway usage

•

Conventional electricity generation

•

Other direct non-process use:

(e.g.: cooking, water

30810

%
%

30820

30821

Please specify:
TOTAL 100%

Business Help Site
Natural Gas

Page 3 of 3

5/24/2010

Diesel or Distillate Fuel Oil
Diesel or Distillate Fuel Oil: Total Purchased, Transferred and Produced
“Census
Use Only”

(28)

(29)

Total Diesel Fuel

Total Distillate Fuel

(exclude off-site
highway)

(numbers 1, 2, & 4)

↓

↓
1.

2.

3.

Enter the total quantity of the
energy source (column) purchased
by and delivered to this
establishment during 2010,
regardless of when payment was
made.
Enter total expenditures; including
all applicable taxes and any
delivery, management,
transportation, and demand
charges, for the quantity reported in
question 1.
Enter the total quantity of the
energy source transferred in or
otherwise received on-site without a
direct open market purchase.

010

Barrels

020

$

Barrels

$

U.S. Dollars

U.S. Dollars

Barrels

Barrels

Barrels

Barrels

030

Include quantities:
•For which payment, if any, does not represent an
open-market transaction;
•For which payment was made in-kind (i.e.,
barter);
•Received from an entity in which your
establishment or company has a share of ownership
or special sharing of revenue (e.g., in a
performance service contract.)

4.

Enter the quantity of the energy
source produced on-site during
2010.

Business Help Site:
Diesel and Distillate

040

Page 1 of 3

5/24/2010

Diesel or Distillate Fuel Oil
Diesel or Distillate Fuel: Consumption
“Census
Use
Only”

5.

Enter the total quantity of the
energy source consumed as a fuel at
this establishment during 2010.

Enter the total quantity of the
energy source consumed for any
purpose other than fuel use at this
establishment during 2010.

(29)

Total Diesel Fuel

Total Distillate Fuel

(exclude off-site
highway)

(numbers 1, 2, & 4)

↓

↓

Barrels

Barrels

Barrels

Barrels

060

Include all uses that were used for the heat, power,
and electricity generation. Also, include fuel
consumed by vehicles intended primarily for use
on-site.

6.

(28)

070

Include all quantities consumed as lubricants,
solvents, or as feedstocks, raw materials,
additives, or ingredients for products
manufactured by this establishment, or any other
nonfuel purpose.
Exclude all off-site dispositions such as sales and
transfers to other establishments.

Diesel or Distillate Fuel: Shipments
7.

Enter the quantity of the energy
source shipped off-site during 2010.
080

Barrels

Barrels

Diesel or Distillate Fuel: Storage Capacity
8.

Enter the shell or design storage
capacity of all the storage tanks
located on-site as of 12/31/10.

090

Barrels

Business Help Site:
Diesel and Distillate

Page 2 of 3

Barrels

5/24/2010

Diesel or Distillate Fuel Oil
Diesel or Distillate Fuel Oil: Estimated End-Use Percent Consumption
The following questions refer to how this establishment consumed the energy source that was
previously reported in question 5 (please enter as a percentage of total consumption for each end use
performed). A plant engineer or someone who is familiar with energy flows at this establishment
should report this data.
9.

Enter the percentage of the total energy source (question 5 column 1 + question 5 column 2)
that this establishment consumed as the following:
Indirect Uses – Boilers: indirect use is the transformation of energy to
another usable energy source, as in a boiler, gas turbine, or
combustion turbine.
•Boiler fuel in a Combined Heat and Power (CHP) and/or
cogeneration process
•Other boiler fuel (not included above) (includes fuels used for thermal
outputs only)

“Census
Use Only”

Diesel and
Distillate

22705

%
22710

%

Direct Uses –Process: direct process use includes usage in motors,
ovens, kilns, and strip heaters.
•Process heating (e.g., kilns, furnaces, ovens, strip heaters)

22720

%

•Process cooling and refrigeration

22730

%

22740

%

•Machine drive

(e.g., motors, pumps, etc. associated with manufacturing process

equipment)

•Other direct process use:

22762
22760

Please specify:

%

Direct Uses – Non-process: direct non-process use includes usage for
facility lighting and space-conditioning equipment (HVAC).
•Facility heating, ventilation, and air conditioning

22770

%

•Facility support other than that reported above (e.g.: cooking, water
22790

heating, office equipment)

•On-site transportation, excluding highway usage
•Conventional electricity generation
•Other direct non-process use:

22822

%

22800

%

22810

%

22820

Please specify:

%
TOTAL 100%

Business Help Site:
Diesel and Distillate

Page 3 of 3

5/24/2010

Residual Fuel Oil

Residual Fuel Oil: Total Purchased, Transferred and Produced
“Census
Use Only”

Residual Fuel Oil
(numbers 5, 6, Navy Special and
Bunker C)

↓
1.

2.

3.

Enter the total quantity of residual fuel purchased
by and delivered to this establishment during
2010, regardless of when payment was made.
Enter total expenditures; including all applicable
taxes and any delivery, management,
transportation, and demand charges, for the
purchased residual fuel reported in question 1.

21010

Barrels
21020

U.S. Dollars

Enter the total quantity of residual fuel
transferred in or otherwise received on-site
without a direct open market purchase.
21030

Include quantities:
•For which payment, if any, does not represent an open-market
transaction;
•For which payment was made in-kind (i.e., barter);
•Received from an entity in which your establishment or company has a
share of ownership or special sharing of revenue (e.g., in a performance
service contract.)

4.

$

Enter the quantity of residual fuel produced onsite during 2010.

Barrels

21040

Barrels

Residual Fuel Oil: Consumption
5.

Enter the total quantity of residual fuel consumed
as a fuel at this establishment during 2010.

21060

Include all uses that were used for the heat, power, and electricity
generation. Also, include fuel consumed by vehicles intended primarily
for use on-site.

6.

Enter the total quantity of residual fuel consumed
for any purpose other than fuel use at this
establishment during 2010.
Include all quantities consumed as lubricants, solvents, or as feedstocks,
raw materials, additives, or ingredients for products manufactured by
this establishment, or any other nonfuel purpose.

Barrels

21070

Barrels

Exclude all off-site dispositions such as sales and transfers to other
establishments.

Business Help Site:
Residual Fuel

Page 1 of 3

5/24/2010

Residual Fuel Oil

Residual Fuel Oil: Shipments
7.

Enter the quantity of residual fuel shipped off-site
during 2010.

21080

Barrels

Residual Fuel Oil: Storage Capacity
8.

Enter the shell or design storage capacity of all the
storage tanks located on-site as of 12/31/10.

21090

Barrels

Residual Fuel Oil: Estimated End-Use Percent Consumption
The following questions refer to how this establishment consumed the residual fuel that was
previously reported in question 5 (please enter as a percentage of total consumption for each end use
performed). A plant engineer or someone who is familiar with energy flows at this establishment
should report this data.
9.
Enter the percentage of total residual fuel (from question 5) that this establishment
consumed as the following:
Indirect Uses – Boilers: indirect use is the transformation of energy to
another usable energy source, as in a boiler, gas turbine, or combustion
turbine.
•Boiler fuel in a Combined Heat and Power (CHP) and/or
cogeneration process

“Census
use Only”

Residual
Fuel

21705

%

•Other boiler fuel (not included above) (includes fuels used for thermal
outputs)

21710

%

Direct Uses – Process: direct process use includes usage in motors,
ovens, kilns, and strip heaters.
•Process heating

(e.g., kilns, furnaces, ovens, strip heaters)

21720

%

•Process cooling and refrigeration

21730

%

•Machine drive (e.g., motors, pumps, etc. associated with manufacturing process
equipment)

21740

%

•Other direct process use:

21760

21762

Please specify:
%

Business Help Site:
Residual Fuel

Page 2 of 3

5/24/2010

Residual Fuel Oil

Direct Uses – Non-process: direct non-process use includes usage for
facility lighting and space-conditioning equipment (HVAC).
•Facility heating, ventilation, and air conditioning

“Census
use Only”

Residual
Fuel

21770

%

•Facility support other than that reported above (e.g.: cooking, water
heating, office equipment)

21790

%
21810

•Conventional electricity generation

%

•Other direct non-process use:

21820

%

21822

Please specify:
TOTAL 100%

Business Help Site:
Residual Fuel

Page 3 of 3

5/24/2010

Liquefied Petroleum Gas
Butane, Ethane, or Propane: Purchased, Transferred and Produced
“Census
Use Only”

1.

2.

3.

Enter the total quantity of the
energy source (column)
purchased by and delivered to
this establishment during 2010,
regardless of when payment was
made.
Enter total expenditures;
including all applicable taxes
and any delivery, management,
transportation, and demand
charges, for the quantity
reported in question 1.
Enter the total quantity of the
energy source transferred in or
otherwise received on-site
without a direct open market
purchase.

(36)

(37)

(38)

Butane

Ethane

↓

↓

Propane
↓

Gallons

Gallons

Gallons

010

020

$

$

$

U.S. Dollars

U.S. Dollars

U.S. Dollars

Gallons

Gallons

Gallons

Gallons

Gallons

Gallons

030

Include quantities:
•For which payment, if any, does not
represent an open market transaction;
•For which payment was made in-kind (i.e.,
barter);
•Received from an entity in which your
establishment or company has a share of
ownership or special sharing of revenue (e.g.,
in a performance service contract.)

4.

Enter the quantity of the energy
source produced on-site during
2010.

Business Help Site:
Butane, Ethane, Propane

040

Page 1of 5

5/24/2010

Liquefied Petroleum Gas
Butane, Ethane or Propane: Consumption
“Census
Use Only”

5.

Enter the total quantity of the
energy source consumed as a
fuel at this establishment during
2010.

Enter the total quantity of the
energy source consumed for any
purpose other than fuel use in
this establishment during 2010.

(37)

(38)

Butane

↓

Ethane
↓

Propane
↓

Gallons

Gallons

Gallons

Gallons

Gallons

Gallons

060

Include all uses that were used for the heat,
power, and electricity generation. Also,
include fuel consumed by vehicles intended
primary for use on-site.

6.

(36)

070

Include all quantities consumed as lubricants,
solvents, or as feedstocks, raw materials,
additives, or ingredients for products
manufactured by this establishment, or any
other nonfuel purpose.
Exclude all off-site dispositions such as sales
and transfers to other establishments.

Butane, Ethane or Propane: Shipments
7.

Enter the quantity of the energy
source shipped off-site during
2010.

080

Gallons

Business Help Site:
Butane, Ethane, Propane

Page 2of 5

Gallons

Gallons

5/24/2010

Liquefied Petroleum Gas
Total Mixtures or Other LPG: Purchased, Transferred
“Census
Use Only”

(34)

(35)

Mixtures of Butane,
Ethane and Propane

Other Liquefied
Petroleum Gases
(LPG) and Natural
Gas Liquids (NGL)
(e.g. butylenes, ethylene,
and propylene)

8.

9.

10.

Enter the total quantity of the
energy source (column) purchased
by and delivered to this
establishment during 2010,
regardless of when payment was
made.
Enter total expenditures; including
all applicable taxes and any
delivery, management,
transportation, and demand
charges, for the quantity reported in
question 8.
Enter the total quantity of the
energy source transferred in or
otherwise received on-site without a
direct open market purchase.
Include quantities:

↓

↓

Gallons

Gallons

010

$
020

$

U.S. Dollars

U.S. Dollars

Gallons

Gallons

030

•For which payment, if any, does not represent an
open-market transaction;
•For which payment was made in-kind (i.e.,
barter);
•Received from an entity in which your
establishment or company has a share of ownership
or special sharing of revenue (e.g., in a
performance service contract.)

Business Help Site:
Butane, Ethane, Propane

Page 3of 5

5/24/2010

Liquefied Petroleum Gas
Total Mixtures or Other LPG: Produced, Consumption and Shipments
“Census
Use Only”

(34)

(35)

Mixtures of Butane,
Ethane and Propane

Other Liquefied
Petroleum Gases (LPG)
and Natural Gas
Liquids (NGL) (e.g.

↓
11.

12.

Enter the quantity of the energy
source produced on-site during
2010.
Enter the total quantity of the
energy source consumed as a fuel at
this establishment during 2010.

Enter the total quantity of the
energy source consumed for any
purpose other than fuel use in this
establishment during 2010.

↓

040

Gallons

Gallons

Gallons

Gallons

Gallons

Gallons

Gallons

Gallons

060

Include all uses that were used for the heat, power,
and electricity generation. Also, include fuel
consumed by vehicles intended primarily for use
on-site.

13.

butylenes, ethylene, and
propylene)

070

Include all quantities consumed as lubricants,
solvents, or as feedstocks, raw materials, additives,
or ingredients for products manufactured by this
establishment, or any other nonfuel purpose.
Exclude all off-site dispositions such as sales and
transfers to other establishments.

14.

Enter the quantity of the energy
source shipped off-site during 2010.

Business Help Site:
Butane, Ethane, Propane

080

Page 4of 5

5/24/2010

Liquefied Petroleum Gas
Total LPG and NGL: Estimated End-Use Percent Consumption
The following questions refer to how this establishment consumed the energy source that was previously reported
question 5 + 12 (please enter as a percentage of total consumption for each end use performed). A plant engineer or
someone who is familiar with energy flows at this establishment should report this data.

15.

Enter the percentage of total energy source (question 5 column 1 + question 5 column 2 + question 5 column 3 +
question 12 column 1 + question 12 column 2) that this establishment consumed as the following:
Indirect Uses- Boilers: indirect use is the transformation of energy to another usable
energy source, as in a boiler, gas turbine, or combustion turbine.

•Boiler fuel in a Combined Heat and Power (CHP) and/or cogeneration

“Census
Use Only”

Total LPG and
NGL

24705

%

24710

%

•Process heating (e.g., kilns, furnaces, ovens, strip heaters)

24720

%

•Process cooling and refrigeration

24730

%

24740

%

24760

%

24770

%

office equipment)

24790

%

•On-site transportation, excluding highway usage

24800

%

•Conventional electricity generation

24810

%

24820

%

process

•Other boiler fuel (not included above) (includes fuels used for thermal outputs
only)

Direct Uses- Process: direct process use includes usage in motors, ovens, kilns, and
strip heaters.

•Machine drive (e.g., motors, pumps, etc. associated with manufacturing process
equipment)

• Other direct process use:

24762

Please specify:
Direct Uses- Non-process: direct non-process use includes usage for facility lighting
and space-conditioning equipment (HVAC).

•Facility heating, ventilation, and air conditioning
•Facility support other than that reported above (e.g.: cooking, water heating,

• Other direct non-process use:

24822

Please specify:

TOTAL 100%

Business Help Site:
Butane, Ethane, Propane

Page 5of 5

5/24/2010

Coal

Coal: Purchased, Transferred, and Produced
“Census
Use Only”

1.

2.

3.

Enter the total quantity of the
energy source (column)
purchased by and delivered to
this establishment during 2010,
regardless of when payment was
made.
Enter the total expenditures;
including all applicable taxes
and delivery, management,
transportation, and demand
charges, for the quantity
reported in question 1.
Enter the total quantity of the
energy source transferred in or
otherwise received on-site
without a direct open market
purchase.

(40)

(41)

(42)

Anthracite

Bituminous and
Subbituminous

Lignite

↓

↓

↓

Short tons

Short tons

Short tons

010

020

$

$

$

U.S. Dollars

U.S. Dollars

U.S. Dollars

Short tons

Short tons

Short tons

Short tons

Short tons

Short tons

030

Include quantities:
•For which payment, if any, does not
represent an open-market transaction;
•For which payment was made in-kind (i.e.,
barter);
•Received from an entity in which your
establishment or company has a share of
ownership or special sharing of revenue (e.g.,
in a performance service contract.)

4.

Enter the quantity of the energy
source produced on-site during
2010.

Business Help Site:
Coal

040

Page 1 of 3

5/24/2010

Coal

Coal: Consumption
“Census
Use Only”

5.

Enter the total quantity of the
energy source consumed as a
fuel in this establishment during
2010.

Enter the total quantity of the
energy source consumed for any
purpose other than fuel use in
this establishment during 2010.
Include all quantities consumed as lubricants,
solvents or as raw materials, feedstocks,
additives, or ingredients for products
manufactured by this establishment, or any
other nonfuel purpose.

(41)

(42)

Anthracite

Bituminous and
Subbituminous

Lignite

↓

↓

↓

Short tons

Short tons

Short tons

Short tons

Short tons

Short tons

060

Include all uses that were used for the heat,
power, and electricity generation. Also,
include fuel consumed by vehicles intended
primarily for use on-site.

6.

(40)

070

Exclude all off-site dispositions such as sales
and transfers to other establishments.

Business Help Site:
Coal

Page 2 of 3

5/24/2010

Coal

Coal: Estimated End-Use Percent Consumption
The following questions refer to how this establishment consumed the energy source that was
previously reported question 5 (please enter as a percentage of total consumption for each end use
performed). A plant engineer or someone who is familiar with energy flows at this establishment
should report this data.
7.
Enter the percentage of the total energy source (question 5 column 1 + question 5 column 2 +
question 5 column 3) that this establishment consumed as the following:
TOTAL COAL
Indirect Uses – Boilers: indirect use is the transformation of energy to “Census
(exclude
coal coke
Use
Only”
another usable energy source, as in a boiler, gas turbine, or
and breeze)
combustion turbine.
Boiler fuel in a Combined Heat and Power (CHP) and/or
cogeneration process
46705

%

Other boiler fuel (not included above) (includes fuels used for thermal outputs
only)

46710

%

Direct Uses – Process: direct process use includes usage in motors,
ovens, kilns, and strip heaters.
•Process heating (e.g., kilns, furnaces, ovens, strip heaters)

46720

%

•Process cooling and refrigeration

46730

%

•Machine drive

46740

(e.g., motors, pumps, etc. associated with manufacturing process

equipment)

%

•Other direct process use:
46761

46760

Please specify:
Direct Uses – Non-process: direct non process use includes usage for
facility lighting and space-conditioning equipment (HVAC).
•Facility heating, ventilation, and air conditioning

%

46770

%

heating, office equipment)

46790

%

•Conventional electricity generation

46810

%

•Facility support other than that reported above (e.g.: cooking, water

•Other direct non-process use:
46821

46820

Please specify:

%
TOTAL 100%

Business Help Site:
Coal

Page 3 of 3

5/24/2010

Breeze or Coal Coke

Breeze or Coal Coke: Purchased, Transferred, and Produced
“Census
Use Only”

1.

2.

3.

Enter the total quantity of the
energy source (column) purchased
by and delivered to this
establishment during 2010,
regardless of when payment was
made.
Enter the total expenditures;
including all applicable taxes and
delivery, management,
transportation, and demand
charges, for the quantity reported in
question 1.
Enter the total quantity of the
energy source transferred in or
otherwise received on-site without a
direct open market purchase.

(44)

(43)

Breeze

Coal Coke

↓

↓

Short tons

Short tons

010

020

$

$
U.S. Dollars

U.S. Dollars

Short tons

Short tons

Short tons

Short tons

030

Include quantities:
•For which payment, if any, does not represent an
open-market transaction;
•For which payment was made in-kind (i.e.,
barter);
•Received from an entity in which your
establishment or company has a share of ownership
or special sharing of revenue (e.g., in a
performance service contract.)

4.

Enter the quantity of the energy
source produced on-site during
2010.

Business Help Site:
Breeze and Coal Coke

040

Page 1 of 2

5/24/2010

Breeze or Coal Coke

Breeze or Coal Coke: Consumption
“Census
Use Only”

5.

Enter the total quantity of the
energy source consumed as a fuel in
this establishment during 2010.

Enter the total quantity of the
energy source consumed for any
purpose other than fuel use in this
establishment during 2010.
Include all quantities consumed as lubricants,
solvents or as raw materials, feedstocks, additives,
or ingredients for products manufactured by this
establishment, or any other nonfuel purpose.

(43)

Breeze

Coal Coke

↓

↓

Short tons

Short tons

Short tons

Short tons

060

Include all uses that were used for the heat, power,
and electricity generation. Also, include fuel
consumed by vehicles intended primarily for use
on-site.

6.

(44)

070

Exclude all off-site dispositions such as sales and
transfers to other establishments.

Business Help Site:
Breeze and Coal Coke

Page 2 of 2

5/24/2010

Petroleum Cokes
Petroleum Cokes: Purchased, Transferred, and Produced
“Census
Use Only”

1.

2.

3.

Enter the total quantity of the energy
source (column) purchased by and
delivered to this establishment during
2010, regardless of when payment was
made.
Enter total expenditures; including all
applicable taxes and any delivery,
management, transportation, and demand
charges, for the quantity reported in
question 1.
Enter the total quantity of the energy
source transferred in or otherwise
received on-site without a direct open
market purchase.

(78)

(79)

Marketable
Petroleum CokeUnrefined or
Green
↓

Marketable
Petroleum CokeCalcined

Barrels

Barrels

↓

010

020

$

$

U.S. Dollars

U.S. Dollars

030

Include quantities:

Barrels

•For which payment, if any, does not represent an openmarket transaction;
•For which payment was made in-kind (i.e., barter);
•Received from an entity in which your establishment or
company has a share of ownership or special sharing of
revenue (i.e., in a performance service contract).

4.

Enter the quantity of the energy source
produced on-site during 2010.

Barrels

040

Barrels

Barrels

Petroleum Cokes: Consumption
5.

Enter the total quantity of the energy
source consumed as a fuel at this
establishment during 2010.

060

Include all uses that were used for the heat, power, and
electricity generation. Also, include fuel consumed by
vehicles intended primarily for use on-site.

Business Help Site:
Petroleum Cokes

Page 1 of 2

Barrels

Barrels

5/24/2010

Petroleum Cokes

“Census
Use Only”

6.

Enter the total quantity the energy source
consumed for any purpose other than fuel
use at this establishment during 2010.

(78)

(79)

Petroleum CokeUnrefined or
Green
↓

Marketable
Petroleum CokeCalcined

Barrels

Barrels

↓

070

Include all quantities consumed as lubricants, solvents, or as
feedstocks, raw materials, additives, or ingredients for
products manufactured by this establishment, or any other
nonfuel purpose.
Exclude all off-site dispositions such as sales and transfers
to other establishments.

Petroleum Cokes: Shipments
7.

Enter the quantity of the energy source
shipped off-site during 2010.

080

Barrels

Business Help Site:
Petroleum Cokes

Page 2 of 2

Barrels

5/24/2010

Kerosene or Motor Gasoline
Kerosene, or Motor Gasoline: Total Purchased, Transferred and Produced
“Census
Use Only”

(27)

(23)

Kerosene

Motor Gasoline
(exclude off-site
highway use)

↓

↓
1.

2.

3.

Enter the total quantity of the
energy source (column) purchased
by and delivered to this
establishment during 2010,
regardless of when payment was
made.

010

Barrels

Enter the total expenditures;
including all applicable taxes and
any delivery, management,
transportation, and demand
charges, for the quantity reported in
question 1.

$

$

U.S. Dollars

U.S. Dollars

Barrels

Gallons

Barrels

Gallons

Enter the total quantity of the
energy source transferred in or
otherwise received on-site without a
direct open market purchase.
Include quantities:
•For which payment, if any, does not represent an
open-market transaction;
•For which payment was made in-kind (i.e.,
barter);
•Received from an entity in which your
establishment or company has a share of ownership
or special sharing of revenue ( e.g., in a
performance service contract.)

4.

020

Gallons

Enter the quantity of the energy
source produced on-site during
2010.

Business Help Site:
Kerosene and Motor Gas

030

040

Page 1 of 2

5/24/2010

Kerosene or Motor Gasoline
Kerosene, or Motor Gasoline: Consumption
“Census
Use Only”

(27)

(23)

Kerosene

Motor Gasoline
(exclude off-site
highway use)

↓
5.

Enter the total quantity of the
energy source consumed as a fuel at
this establishment during 2010.

060

Include all uses that were used for the heat, power,
and electricity generation. Also, include fuel
consumed by vehicles intended primarily for use
on-site.

6.

Enter the total quantity of the
energy source consumed for any
purpose other than fuel use at this
establishment during 2010.

↓

Barrels

Gallons

Barrels

Gallons

070

Include all quantities consumed as lubricants,
solvents or as feedstocks, raw materials, additives,
or ingredients for products manufactured by this
establishment, or any other nonfuel purpose.
Exclude all off-site dispositions such as sales and
transfers to other establishments.

Kerosene, or Motor Gasoline: Storage Capacity
7.

Enter the shell or design storage
capacity of all the storage tanks
located on-site as of 12/31/10.

Business Help Site:
Kerosene and Motor Gas

090

Gallons

Page 2 of 2

5/24/2010

Acetylene or Hydrogen
Acetylene or Hydrogen: Total Purchased
“Census
Use Only”

1.

2.

3.

Enter the total quantity of the
energy source (column) purchased
by and delivered to this
establishment during 2010,
regardless of when payment was
made.
Enter the total expenditures;
including all applicable taxes and
any delivery, management,
transportation, and demand
charges, for the quantity reported in
question 1.

(64)

(63)

Acetylene

Hydrogen

↓

↓

Cubic Feet

Million Btu

010

020

$

$

U.S. Dollars

U.S. Dollars

Cubic Feet

Million Btu

Cubic Feet

Million Btu

Enter the total quantity of the
energy source transferred in or
otherwise received on-site without a
direct open market purchase.
Include quantities:
•For which payment, if any, does not represent an
open-market transaction;
•For which payment was made in-kind (i.e.,
barter);
•Received from an entity in which your
establishment or company has a share of ownership
or special sharing of revenue (i.e., in a performance
service contract.)

4.

5.

Enter the quantity of the energy
source produced on-site during
2010.

Does the quantity of hydrogen
reported in produced on-site above
represent the product or byproduct
of another energy source consumed
on-site?

Business Help Site:
Acetylene and Hydrogen

030

040

‰1. Yes, product or
byproduct
050

Page 1 of 2

‰2. No

5/24/2010

Acetylene or Hydrogen
Acetylene or Hydrogen: Consumption
“Census
Use Only”

6.

Enter the total quantity of the
energy source consumed as a fuel at
this establishment during 2010.

Enter the total quantity of the
energy source consumed for any
purpose other than fuel use at this
establishment during 2010.

(63)

Acetylene

Hydrogen

↓

↓

Cubic Feet

Million Btu

Cubic Feet

Million Btu

060

Include all uses that were used for the heat, power,
and electricity generation. Also, include fuel
consumed by vehicles intended primarily for use
on-site.

7.

(64)

070

Include all quantities consumed as lubricants,
solvents or as feedstocks, raw materials, additives,
or ingredients for products manufactured by this
establishment, or any other nonfuel purpose.
Exclude all off-site dispositions such as sales and
transfers to other establishments.

Acetylene or Hydrogen: Shipments
8.

Enter the quantity of the energy
source shipped off-site during 2010.

080

Cubic Feet

Business Help Site:
Acetylene and Hydrogen

Page 2 of 2

Million Btu

5/24/2010

Wood Harvested Directly from Trees (e.g. roundwood, wood chips)
Wood Harvested Directly from Trees: Total Purchased, Transferred and Produced
1.

2.

3.

Enter the total quantity of wood harvested directly
from trees purchased by and delivered to this
establishment during 2010, for fuel uses only,
regardless of when payment was made.
Enter total expenditures; including all applicable
taxes and any delivery, management,
transportation, and demand charges, for the
quantity reported in question 1.

83010

83020

Million Btu

$

U.S. Dollars

Enter the total quantity of wood harvested directly
from trees transferred in or otherwise received onsite without a direct open market purchase.
Include quantities:
•For which payment, if any, does not represent an open-market
transaction;
•For which payment was made in-kind (i.e., barter);
•Received from an entity in which your establishment or company has a
share of ownership or special sharing of revenue (e.g., in a performance
service contract.)

4.

“Census
Use Only”

Enter the quantity of wood harvested directly
from trees produced on-site during 2010.

83030

Million Btu

83040

Million Btu

Wood Harvested Directly From Trees: Consumption
5.

Enter the total quantity of wood harvested directly
from trees consumed as a fuel at this establishment
during 2010.
Include all uses that were used for the heat, power, and electricity
generation. Also, include fuel consumed by vehicles intended primarily
for use on-site.

Business Help Site:
Page 1 of 1
Wood Harvested Directly From Trees

83060

Million Btu

5/24/2010

Blast Furnace Gas or Coke Oven Gas
Blast Furnace Gas or Coke Oven Gas: Purchased, Transferred and Produced
“Census
Use Only”

1.

2.

3.

Enter the total quantity of the
energy source (column) purchased
by and delivered to this
establishment during 2010,
regardless of when payment was
made.
Enter the total expenditures;
including all applicable taxes and
any delivery, management,
transportation, and demand
charges, for the quantity reported in
question 1.
Enter the total quantity of the
energy source transferred in or
otherwise received on-site without a
direct open market purchase.

(60)

(61)

Blast Furnace

Coke Oven Gas

↓

↓

Million Btu

Million Btu

010

020

$

$

U.S. Dollars

U.S. Dollars

Million Btu

Million Btu

Million Btu

Million Btu

030

Include quantities:
•For which payment, if any, does not represent an
open-market transaction;
•For which payment was made in-kind (i.e.,
barter);
•Received from an entity in which your
establishment or company has a share of ownership
or special sharing of revenue (e.g., in a
performance service contract.)

4.

Enter the quantity of the energy
source produced on-site during
2010.

040

Business Help Site:
Page 1 of 2
Blast Furnace Gas and Coke Oven Gas

5/24/2010

Blast Furnace Gas or Coke Oven Gas
Blast Furnace Gas or Coke Oven Gas: Consumption
“Census
Use Only”

5.

Enter the total quantity of the
energy source consumed as a fuel at
this establishment during 2010.

(60)

(61)

Blast Furnace

Coke Oven Gas

↓

↓

Million Btu

Million Btu

060

Include all uses that were used for the heat, power,
and electricity generation. Also, include fuel
consumed by vehicles intended primarily for use
on-site.

Blast Furnace Gas or Coke Oven Gas: Shipments
6.

Enter the quantity of the energy
source shipped off-site during 2010.
080

Million Btu

Business Help Site:
Page 2 of 2
Blast Furnace Gas and Coke Oven Gas

Million Btu

5/24/2010

Waste Oils, Tars or Waste Byproduct Gases
Waste Oils and Tars, or Waste Byproduct Gases: Purchased, Transferred, and
Produced
“Census
Use Only”

(71)

(62)

Waste Oils and Tars

Waste and Byproduct
Gases

(excluding Coal Tar)

↓

1.

2.

3.

Enter the total quantity of the
energy source (column) purchased
by and delivered to this
establishment during 2010,
regardless of when payment was
made.
Enter total expenditures; including
all applicable taxes and any
delivery, management,
transportation, and demand
charges, for the quantity reported in
question 1.
Enter the total quantity of the
energy source transferred in or
otherwise received on-site without a
direct open market purchase.

(e.g. refinery gas, off
gas, vent gas, plant
gas, still gas)
↓

010

Million Btu

020

$

Million Btu

$

U.S. Dollars

U.S. Dollars

Million Btu

Million Btu

Million Btu

Million Btu

030

Include quantities:
•For which payment, if any, does not represent an
open-market transaction;
•For which payment was made in-kind (i.e.,
barter);
•Received from an entity in which your
establishment or company has a share of ownership
or special sharing of revenue (e.g., in a
performance service contract.)

4.

Enter the quantity of the energy
source produced on-site during
2010.

040

Business Help Site:
Page 1 of 2
Waste Oils and Tars and Waste Byproduct Gases

5/24/2010

Waste Oils, Tars or Waste Byproduct Gases
Waste Oils and Tars, or Waste Byproduct Gases: Consumption
“Census
Use Only”

(71)

(62)

Waste Oils and Tars

Waste and Byproduct
Gases

↓

(e.g. refinery gas, off
gas, vent gas, plant gas,
still gas)
↓

5.

Enter the total quantity of the
energy source consumed as a fuel at
this establishment during 2010.

060

Include all uses that were used for the heat, power,
and electricity generation. Also, include fuel
consumed by vehicles intended primarily for use
on-site.

6.

Enter the total quantity of the
energy source consumed for any
purpose other than fuel use at this
establishment during 2010.

Million Btu

Million Btu

Million Btu

Million Btu

070

Include all quantities consumed as lubricants,
solvents, or as feedstocks, raw materials, additives,
or ingredients for products manufactured by this
establishment, or any other nonfuel purpose.
Exclude all off-site dispositions such as sales and
transfers to other establishments.

Business Help Site:
Page 2 of 2
Waste Oils and Tars and Waste Byproduct Gases

5/24/2010

Pulping Black Liquor or Agricultural Waste
Pulping Black Liquor or Agricultural Waste: Purchased, Transferred and Produced
“Census
Use Only”

1.

2.

3.

Enter the total quantity of the
energy source (column) purchased
by, and delivered to this
establishment during 2010,
regardless of when payment was
made.
Enter total expenditures; including
all applicable taxes and any
delivery, management,
transportation, and demand
charges, for the quantity reported in
question 1.

(90)

Pulping Black
Liquor

Agricultural Waste
(e.g., bagasse, rice hulls,
nut shells, orchard
prunings)

↓

↓

Million Btu

Million Btu

010

020

$

$

U.S. Dollars

U.S. Dollars

Million Btu

Million Btu

Million Btu

Million Btu

Enter the total quantity of the
energy source transferred in or
otherwise received on-site without a
direct open market purchase.
Include quantities:

030

•For which payment, if any, does not represent an
open-market transaction;
•For which payment was made in-kind (i.e.,
barter);
•Received from an entity in which your
establishment or company has a share of ownership
or special sharing of revenue (e.g., in a
performance service contract.)

4.

(73)

Enter the quantity of the energy
source produced on-site during
2010.

040

Business Help Site:
Page 1 of 2
Pulping Black Liquor and Agricultural Waste

5/24/2010

Pulping Black Liquor or Agricultural Waste
Pulping Black Liquor or Agricultural Waste: Consumption
“Census
Use Only”

(73)

(90)

Pulping Black
Liquor

Agricultural Waste

↓
5.

Enter the total quantity of the
energy source consumed as a fuel at
this establishment during 2010.

↓

060

Include all uses that were used for the heat, power,
and electricity generation. Also, include fuel
consumed by vehicles intended primarily for use
on-site.

Business Help Site:
Page 2 of 2
Pulping Black Liquor and Agricultural Waste

Million Btu

Million Btu

5/24/2010

Wood Residues and Byproducts from Mill Processing or Wood/PaperRelated Refuse
Wood Residues and Byproducts from Mill Processing or Wood/Paper-Related Refuse:
Purchased, Transferred, and Produced
“Census
Use Only”

1.

2.

3.

Enter the total quantity of the
energy source (column) purchased
by and delivered to this
establishment during 2010,
regardless of when payment was
made.
Enter total expenditures; including
all applicable taxes and any
delivery, management,
transportation, and demand
charges, for the quantity reported in
question 1.

(84)

(72)

Wood Residues and
Byproducts from
Mill Processing

Wood / Paper-Related
Refuse

(e.g., sawdust,
shavings, slabs, bark)

(e.g., scrap, wastepaper,
wood pallets, packing
materials)

↓

↓

Million Btu

Million Btu

010

020

$

U.S. Dollars

U.S. Dollars

Million Btu

Million Btu

Million Btu

Million Btu

Enter the total quantity of the
energy source transferred in or
otherwise received on-site without a
direct open market purchase.
Include quantities:

030

•For which payment, if any, does not represent an
open-market transaction;
•For which payment was made in-kind (i.e.,
barter);
•Received from an entity in which your
establishment or company has a share of ownership
or special sharing of revenue (e.g., in a
performance service contract.)

4.

$

Enter the quantity of the energy
source produced on-site during
2010.

Business Help Site:
Wood Residues and Byproducts

040

Page 1 of 2

5/24/2010

Wood Residues and Byproducts from Mill Processing or Wood/PaperRelated Refuse
Wood Residues and Byproducts from Mill Processing or Wood/Paper-Related Refuse:
Consumption
“Census
Use Only”

5.

Enter the total quantity of the
energy source consumed as a fuel at
this establishment during 2010.

(84)

(72)

Wood Residues and
Byproducts from
Mill Processing

Wood / Paper-Related
Refuse

↓

↓

Million Btu

Million Btu

060

Include all uses that were used for the heat, power,
and electricity generation. Also, include fuel
consumed by vehicles intended primarily for use
on-site.

Business Help Site:
Wood Residues and Byproducts

Page 2 of 2

5/24/2010

Steam or Industrial Hot Water
Steam or Industrial Hot Water: Total Purchased
“Census
Use Only”

1.

2.

Enter the total quantity of the
energy source (column) purchased
by and delivered to this
establishment during 2010,
regardless of when payment was
made.
Enter total expenditures; including
all applicable taxes and any
delivery, management,
transportation, and demand
charges, for the quantity reported in
question 1.

(11)

(12)

Steam

Industrial Hot Water

↓

↓

Million Btu

Million Btu

061

$

062

$

U.S. Dollars

U.S. Dollars

Steam, Industrial Hot Water: Purchased from Local Utility and Non-Utility Sources
3.

‰1. All local

During 2010, where did this
establishment’s purchased steam
come from?
Local utility means the company in your local area
that produces and/or delivers steam and is legally
obligated to provide service to the general public
within its franchise area.

utility: Answer
question 4 then
skip to question 7
015

utility: Answer
question 4 then
skip to question 7

The term “non-utility” includes generator of steam
such as independent power producer, small power
producers, brokers, marketers, marketing
subsidiaries of utilities, or co-generator not owned
by your company.

4.

Please specify the utility/non-utility
provider from whom you purchased
your steam:

‰2. All non‰3. Both:

016

If this establishment purchases from more than one
provider, please provide the largest provider.

5.
Enter the quantity of your total
purchased steam that was
purchased from a local utility
during 2010.

Business Help Site:
Steam and Industrial Hot Water

010

Page 1 of 3

Million Btu

5/24/2010

Steam or Industrial Hot Water
“Census
Use Only”

6.

Enter the total expenditures of your
purchased steam that came from a
local utility.

020

(11)

(12)

Steam

Industrial Hot Water

↓

↓

$
U.S. Dollars

Steam or Industrial Hot Water: Transfers
7.

Enter the total quantity of the
energy source transferred in or
otherwise received on-site without a
direct open market purchase.
Include quantities:
•For which payment, if any, does not represent an
open –market transaction;
•For which payment was made in-kind (i.e.,
barter);
•Received from an entity in which your
establishment or company has a share of ownership
or special sharing of revenue (e.g., in a
performance service contract)

050

Million Btu

Million Btu

Steam or Industrial Hot Water: Generated On-site
8.

Enter the quantity of steam or hot water generated on-site from each of the following:

•Solar

Power

•Wind Power

•Hydropower

•Geothermal Power

Business Help Site:
Steam and Industrial Hot Water

081

Million Btu

Million Btu

Million Btu

Million Btu

Million Btu

Million Btu

Million Btu

Million Btu

082

083

084

Page 2 of 3

5/24/2010

Steam or Industrial Hot Water
Steam or Industrial Hot Water: Sales and Transfers Off-site
“Census
Use Only”

9.

(11)

(12)

Steam

Industrial Hot Water

↓

↓

Million Btu

Million Btu

Enter the quantity of the energy
source transferred out of this
establishment during 2010.
Include quantities exchanged for the same or any
other energy source.

110

Exclude sales to independent power producers,
small power producers, or co-generators not located
at this establishment.

Business Help Site:
Steam and Industrial Hot Water

Page 3 of 3

5/24/2010

Other Energy Sources
Other Energy Sources: Total Purchased, Transferred and Produced
“Census
Use Only”

1.

Specify the name and units (e.g.,
gallons, million Btu, cubic feet,
etc.) of any energy source
purchased or consumed in this
establishment that has not been
previously asked.

(91)

(93)

(95)

Other

Other

Other

↓

↓

↓

Energy source

Energy source

Energy source

980

981

Units

Units

Units

Units

Units

Units

*Do not include: oxygen, carbon
dioxide, nitrogen, argon, or helium.

2.

3.

4.

Enter the total quantity of the
other energy source (column)
purchased by and delivered to
this establishment during 2010,
regardless of when payment was
made.
Enter total expenditures;
including all applicable taxes
and any delivery, management,
transportation, and demand
charges, for the quantity
reported in question 2.
Enter the total quantity of the
other energy source transferred
in or otherwise received on-site
without a direct open market
purchase.
Include quantities:

010

020

$

$

$

U.S. Dollars

U.S. Dollars

U.S. Dollars

Units

Units

Units

Units

Units

Units

030

•For which payment, if any, does not
represent an open-market transaction;
•For which payment was made in-kind (i.e.,
barter);
•Received from an entity in which your
establishment or company has a share or
ownership or special sharing of revenue (e.g.,
in a performance service contract.)

5.

Enter the quantity of the other
energy source produced on-site
during 2010.

Business Help Site:
Other Energy Sources

040

Page 1 of 2

5/24/2010

Other Energy Sources
Other Energy Source: Consumption
“Census
Use Only”

6.

7.

(91)

(93)

(95)

Other

Other

Other

↓

↓

↓

‰1. Yes,

Does the quantity reported in
produced on-site represent the
product or byproduct of another
energy source consumed on-site?

050

Enter the total quantity of the
other energy source consumed
as a fuel at this establishment
during 2010.

060

product or
byproduct

‰2. No

‰1. Yes,
product or
byproduct

‰2. No

‰1. Yes,
product or
byproduct

‰2. No

Units

Units

Units

Units

Units

Units

Include all uses that were used for the heat,
power, and electricity generation. Also,
include fuel consumed by vehicles intended
primarily for use on-site.

8.

Enter the total quantity of the
other energy source consumed
for any purpose other than fuel
use at this establishment during
2010.

070

Include all quantities consumed as lubricants,
solvents, or as feedstocks, raw materials,
additives, or ingredients for products
manufactured by this establishment, or any
other nonfuel purpose.
Exclude all off-site dispositions such as sales
and transfers to other establishments.

Business Help Site:
Other Energy Sources

Page 2 of 2

5/24/2010

Fuel Switching Capability: Electricity, Natural Gas and Total Coal
•

•

•

Capability to use substitute energy sources means that this establishment's combustors
(for example, boilers, furnaces, ovens, blast furnaces) had the equipment, either in
place or available for installation in 2010, so that substitutions could actually have been
introduced within 30 days without extensive modifications.
Include switching capability that could have resulted from the use of redundant and/or
standby combustors, and from combustors that were already equipped to fire alternative
fuels.
In addition to the capability of your equipment, when formulating your estimates:
o Make sure to consider both the equipment limitations of your boilers, heaters,
and combustors and any other practical reasons when determining the
availability of supply during 2010.
Equipment limitations include:
•
The boilers, heaters, or other fuel-consuming equipment are not capable of using anything other than specify fuel for
at least part of the operations.
•

Although the boilers, heaters, or combustors would allow using another fuel, doing so would adversely affect a
product. Ex. altering the pigment in a paint-drying application.

Practical reasons include:
•
There is no ready supply of an alternative energy source.
•

Environmental restrictions related to air quality limit the amount of the physically usable alternative fuel that could
be used instead.

•

A long-term contract in-place that requires the purchase of certain amounts of the energy source in any case.

•

Storage of alternative fuels is not available due to potential environmental impact of storage tanks.

Do not limit your estimated capability by differences in relative prices of energy
sources.
This section is intended to measure your capability to switch, not whether you would
switch if you could.
When estimating your capability to substitute other fuels for electricity receipts, please
consider the fuels that could be used to generate electricity onsite, as well as those that
could be directly substituted in combustors.
If records of fuel-switching capability are not regularly maintained, reasonable
approximations are acceptable.
Enter a zero if the fuel could not be switched for the specific energy source.
Please proceed through this section column-by-column.
o

•
•

•
•
•

Business Help Site
Fuel Switching

Page 1 of 6

5/24/2010

Fuel Switching Capability: Electricity, Natural Gas and Total Coal
The next four questions are designed as a worksheet. You will need to refer back to some sections of the
form that you have already filled out to record the figures you have reported.
1.
2.
3.

Referring back to the Electricity section, question 1 page 1. Please
enter the quantity of reported purchased electricity.

_______________

Referring back to the Electricity section, question 7 page 1. Please
enter the quantity of reported transferred electricity.

_______________

Add lines from question 1 and 2 (question 1 + question 2). Enter the
total in the box.

4.
5.

10503

Referring back to the Natural Gas section, question 10 page 2.
Please enter the quantity of reported natural gas consumed. Enter
the figure in the box.
Referring back to the Coal section, question 5 page 2. Please add
the quantity of reported anthracite, bituminous and subbituminous
and lignite consumed. Enter the total in the box.
“Census
(10)
Use Only”

Total
Electricity
Received
Transfers + purchase

30503

46503

(30)

(46)

Total Natural
Gas
↓

Total ALL
Coal (excluding

↓
6.

Enter the total quantity of the
energy source (column) you
reported as consumed during
2010.

Is the total quantity reported in
question 6 greater than zero?
501

Kilowatthours

1,000 cubic
feet

Short tons

Enter figure from
question 3.

Enter figure from
question 4.

Enter figure from
question 5.

‰ 1. Yes
‰1. Yes
‰1. Yes
‰2. No: Skip ‰2. No: Skip ‰2. No: Skip
to question 6,
next column.

8.

Enter the amount of the total
quantity you reported in
question 6 that could NOT have
been replaced within 30 days by
another energy source during
2010.

↓

500

Copy this figure from the above worksheet
questions.

7.

Coal Coke & Breeze)

to question 6,
next column.

to next section.

510

Kilowatthours

1,000 cubic
feet

Short tons

Consider both the equipment limitations of
your boilers, heaters, and combustors and any
other practical reason.
Do not consider differences in energy prices
when estimating the amount.

Business Help Site
Fuel Switching

Page 2 of 6

5/24/2010

Fuel Switching Capability: Electricity, Natural Gas and Total Coal
“Census
Use
Only”

9.

10.

Is the total quantity in question
8 equal to zero?

(10)

(30)

(46)

Total Electricity
Received
Transfers + purchase
↓

Total Natural Gas
↓

Total ALL Coal
(excluding Coal
Coke & Breeze)
↓

‰ 1. Yes: Skip to ‰ 1. Yes: Skip to ‰ 1. Yes: Skip to
511

question 11.

‰ 2. No

question 11.

‰ 2. No

question 11.

‰ 2. No

Referring to the quantity shown in question 8, please check all the reasons that made this quantity unswitchable.

The boilers, heaters, or other
fuel-consuming equipment are
NOT capable of using another
fuel for at least part of the
operations during the year.

526

‰1

‰1

‰1

Switching to the usable
alternatives would adversely
affect the products.

528

‰1

‰1

‰1

Although the heating equipment
could use another fuel, there was
no readily available supply of it
during at least part of the year.

533

‰1

‰1

‰1

Environmental restrictions
related to air quality limit the
amount of the physically usable
alternative fuel that could be
used instead.

534

‰1

‰1

‰1

A long-term contract is in-place
that requires the purchase of
certain amounts of this fuel in
any case.

536

‰1

‰1

‰1

Storage of usable alternative
fuels is not available due to
potential environmental impact
of storage tanks.

537

‰1

‰1

‰1

Other

999

‰1

‰1

‰1

Please specify: Other

999

‰1

‰1

‰1

Don’t know
539

Business Help Site
Fuel Switching

Page 3 of 6

5/24/2010

Fuel Switching Capability: Electricity, Natural Gas and Total Coal
“Census
Use Only”

(10)

(30)

(46)

Total
Electricity
Received

Total Natural
Gas
↓

Total ALL
Coal (excluding

Transfers + purchase

↓

11.

Enter the results of subtracting
the quantity reported in
question 8 from the quantity
reported in question 6.

Coal Coke & Breeze)

↓

520

Kilowatthours

1,000 cubic
feet

Short tons

This represents the total quantity of energy
consumption that could have been replaced in
30 days by one or more alternative energy
sources in 2010.
Note: the sum of the quantities in question 13
through 20 should equal or exceed this
quantity.

12.

Is the total quantity reported in
question 11 greater than zero?

521

‰1. Yes
‰1. Yes
‰1. Yes
‰2. No: Skip ‰2. No: Skip ‰2. No: Skip
to next column.

13.

14.

15.

16.

Of the quantity switchable in
question 11 what is the
maximum amount that could
have been replaced by
electricity?
Of the quantity reported as
switchable in question 11 what is
the maximum amount that could
have been replaced by total coal,
excluding coal coke and breeze?
Of the quantity reported as
switchable in question 11 what is
the maximum amount that could
have been replaced by total coal
coke and breeze, excluding coal?
Of the quantity reported as
switchable in question 11 what is
the maximum amount that could
have been replaced by natural
gas?

Business Help Site
Fuel Switching

next column.

to next section.

530

1,000 cubic
feet

Short tons

670

Kilowatthours

1,000 cubic
feet

Kilowatthours

1,000 cubic
feet

690

570

Kilowatthours

Page 4 of 6

Short tons

5/24/2010

Fuel Switching Capability: Electricity, Natural Gas and Total Coal

“Census
Use Only”

(10)

(30)

(46)

Total
Electricity
Received

Total Natural
Gas
↓

Total ALL
Coal (excluding

Transfers + purchase

↓
17.

18.

19.

20.

Of the quantity reported as
switchable in question 11 what is
the maximum amount that could
have been replaced by total
diesel fuel and distillate fuel oil?
Of the quantity reported as
switchable in question 11 what is
the maximum amount that could
have been replaced by liquefied
petroleum gas (LPG)?
Of the quantity reported as
switchable in question 11 what is
the maximum amount that could
have been replaced by residual
fuel oil?
Of the quantity reported as
switchable in question 11 what is
the maximum amount that could
have been replaced by any other
energy source not already asked
about?
Please Specify:

Business Help Site
Fuel Switching

Coal Coke & Breeze)

↓

590

Kilowatthours

1,000 cubic
feet

Short tons

Kilowatthours

1,000 cubic
feet

Short tons

Kilowatthours

1,000 cubic
feet

Short tons

Kilowatthours

1,000 cubic
feet

Short tons

610

630

650

990

Page 5 of 6

5/24/2010

Fuel Switching Capability: Electricity, Natural Gas and Total Coal
What is the lowest percentage of price difference of the less expensive substitute that would cause
your establishment to switch from this fuel, regardless of whether or not your establishment
actually switched energy sources during 2010 or did so because of a less expensive substitute? (If
you have more than one possible alternative for the energy source, choose the fuel that would be
your most preferred alternative.)
The formula for percentage of price difference is:
•

Percent of Price Difference = ((PC-PA)/PC) * 100%

•

Where PC=Price per British thermal unit of current fuel

•

PA=Price per British thermal unit of alternative fuel
“Census
Use Only”

622

(10)

(30)

(46)

Total Electricity
Received

Total Natural
Gas
↓

Total ALL
Coal (excluding

Transfers + purchase

↓

Coal Coke & Breeze)

↓

Check one for each energy source (column) reported

21.

Would not switch regardless of price
difference.

‰

1

‰

1

‰

1

Would switch at price difference 1-10
percent.

‰

2

‰

2

‰

2

Would switch at price difference 11-25
percent.

‰

3

‰

3

‰

3

Would switch at price difference 26-50
percent.

‰

4

‰

4

‰

4

Would switch at price difference over 50
percent.

‰
‰

Reasonable estimates cannot be provided.
Would switch to the more expensive
substitute if price premium were
reasonable.

Business Help Site
Fuel Switching

‰

Page 6 of 6

6

‰
‰

7

‰

5

6

‰
‰

7

‰

5

5/24/2010

5

6

7

Fuel Switching Capability: Total LPG & NGL, Diesel & Distillate and Residual
•

•

•

Capability to use substitute energy sources means that this establishment's combustors
(for example, boilers, furnaces, ovens, blast furnaces) had the equipment, either in
place or available for installation in 2010, so that substitutions could actually have been
introduced within 30 days without extensive modifications.
Include switching capability that could have resulted from the use of redundant and/or
standby combustors, and from combustors that were already equipped to fire alternative
fuels.
In addition to the capability of your equipment, when formulating your estimates:
o Make sure to consider both the equipment limitations of your boilers, heaters,
and combustors and any other practical reasons when determining the
availability of supply during 2010.
Equipment limitations include:
•
The boilers, heaters, or other fuel-consuming equipment are not capable of using anything other than specify fuel for
at least part of the operations.
•

Although the boilers, heaters, or combustors would allow using another fuel, doing so would adversely affect a
product. Ex. altering the pigment in a paint-drying application.

Practical reasons include:
•
There is no ready supply of an alternative energy source.
•

Environmental restrictions related to air quality limit the amount of the physically usable alternative fuel that could
be used instead.

•

A long-term contract in-place that requires the purchase of certain amounts of the energy source in any case.

•

Storage of alternative fuels is not available due to potential environmental impact of storage tanks.

Do not limit your estimated capability by differences in relative prices of energy
sources.
This section is intended to measure your capability to switch, not whether you would
switch if you could.
When estimating your capability to substitute other fuels for electricity receipts, please
consider the fuels that could be used to generate electricity onsite, as well as those that
could be directly substituted in combustors.
If records of fuel-switching capability are not regularly maintained, reasonable
approximations are acceptable.
Enter a zero if the fuel could not be switched for the specific energy source.
Please proceed through this section column-by-column.
o

•
•

•
•
•

Business Help Site
Fuel Switching

Page 1 of 6

5/24/2010

Fuel Switching Capability: Total LPG & NGL, Diesel & Distillate and Residual
The next four questions are designed as a worksheet. You will need to refer back to some sections of the
form that you have already filled out to record the figures you have reported.
1.
2.
3.

Referring back to the LPG section, question 5 page 2. Please add
the quantity of reported butane, ethane and propane consumed.

_______________

Referring back to the LPG section, question 12 page 4. Please add
the quantity of reported mixtures and other LPG & NGL consumed.

_______________

Add lines from question 1 and 2. (question 1 + question 2) Enter the
total in the box.

4.
5.

24503

Referring back to the Diesel and Distillate Fuel section, question 5
page 2. Please add the reported quantity of diesel and distillate fuel
consumed. Enter the figure in the box.
Referring back to the Residual Fuel section, question 5 page 1.
Please enter the reported quantity of residual fuel consumed. Enter
the figure in the box.
“Census
(24)
Use Only”

Total LPG &
NGL

↓
6.

Enter the total quantity of the
energy source you reported as
consumed during 2010.

Is the total quantity reported in
question 6 greater than zero?
501

Enter the amount of the total
quantity you reported in
question 6 that could NOT have
been replaced within 30 days by
another energy source during
2010.

(22)

(21)

Total Diesel
Fuel &
Distillate Fuel
Oil
↓

Residual Fuel
Oil
↓

Gallons

Barrels

Barrels

Enter figure from
question 3.

Enter figure from
question 4.

Enter figure from
question 5.

‰ 1. Yes
‰1. Yes
‰1. Yes
‰2. No: Skip ‰2. No: Skip ‰2. No: Skip
to question 6,
next column.

8.

21503

500

Copy this figure from above worksheet
questions.

7.

22503

to question 6,
next column.

to next section.

510

Gallons

Barrels

Barrels

Consider both the equipment limitations of
your boilers, heaters, and combustors and any
other practical reason.
Do not consider differences in energy prices
when estimating the amount.

Business Help Site
Fuel Switching

Page 2 of 6

5/24/2010

Fuel Switching Capability: Total LPG & NGL, Diesel & Distillate and Residual
“Censu
s Use
Only”

(24)

(22)

(21)

Total LPG &
NGL

Total Diesel
Fuel &
Distillate Fuel
Oil
↓

Residual Fuel
Oil

↓
9.

‰ 1. Yes: Skip ‰ 1. Yes: Skip ‰ 1. Yes: Skip

Is the total quantity in question 8
equal to zero?
511

to question
11.

‰ 2. No
10.

↓

to question
11.

‰ 2. No

to question
11.

‰ 2. No

Referring to the quantity shown in question 8, please check all the reasons that made this quantity
unswitchable.
The boilers, heaters, or other fuelconsuming equipment are NOT
capable of using another fuel other
than this fuel for at least part of the
operations during the year.

526

‰1

‰1

‰1

528

‰1

‰1

‰1

Although the heating equipment
could use another fuel, there was no
readily available supply of it during
at least part of the year.

533

‰1

‰1

‰1

Environmental restrictions related
to air quality limit the amount of
the physically usable alternative
fuel that could be used instead.

534

‰1

‰1

‰1

A long-term contract is in-place
that requires the purchase of
certain amounts of this fuel in any
case.

536

‰1

‰1

‰1

Storage of usable alternative fuels is
not available due to potential
environmental impact of storage
tanks.

537

‰1

‰1

‰1

Other

999

‰1

‰1

‰1

‰1

‰1

‰1

Switching to the usable alternatives
would adversely affect the
products.

Please specify: Other
Don’t know

Business Help Site
Fuel Switching

999
539

Page 3 of 6

5/24/2010

Fuel Switching Capability: Total LPG & NGL, Diesel & Distillate and Residual
“Census
Use Only”

11.

Enter the results of subtracting
the quantity reported in
question 8 from the quantity
reported in question 6.

(24)

(22)

(21)

Total LPG &
NGL

Residual Fuel
Oil

↓

Total Diesel
Fuel &
Distillate Fuel
Oil
↓

Gallons

Barrels

Barrels

↓

520

This represents the total quantity of energy
consumption that could have been replaced in
30 days by one or more alternative energy
sources in 2010.
Note: the sum of the quantities in question 13
through 20 should equal or exceed this
quantity.

12.

13.

14.

15.

Is the total quantity reported in
question 11 greater than zero?

Of the quantity switchable in
question 11 what is the
maximum amount that could
have been replaced by
electricity?
Of the quantity reported as
switchable in question 11 what is
the maximum amount that could
have been replaced by total coal,
excluding coal coke and breeze?
Of the quantity reported as
switchable in question 11 what is
the maximum amount that could
have been replaced by total coal
coke and breeze, excluding coal?

Business Help Site
Fuel Switching

521

530

‰1. Yes
‰1. Yes
‰1. Yes
‰2. No: Skip ‰2. No: Skip ‰2. No: Skip to
to next
column.

to next
column.

next section.

Gallons

Barrels

Barrels

Gallons

Barrels

Barrels

Gallons

Barrels

Barrels

670

690

Page 4 of 6

5/24/2010

Fuel Switching Capability: Total LPG & NGL, Diesel & Distillate and Residual
“Census
Use Only”

16.

17.

18.

19.

20.

Of the quantity reported as
switchable in question 11 what is
the maximum amount that could
have been replaced by natural
gas?

Of the quantity reported as
switchable in question 11 what is
the maximum amount that could
have been replaced by total
diesel fuel and distillate fuel oil?
Of the quantity reported as
switchable in question 11 what is
the maximum amount that could
have been replaced by liquefied
petroleum gas (LPG)?
Of the quantity reported as
switchable in question 11 what is
the maximum amount that could
have been replaced by residual
fuel oil?
Of the quantity reported as
switchable in question 11 what is
the maximum amount that could
have been replaced by any other
energy source not already asked
about?
Please Specify:

Business Help Site
Fuel Switching

(24)

(22)

(21)

Total LPG &
NGL

Residual Fuel
Oil

↓

Total Diesel
Fuel &
Distillate Fuel
Oil
↓

Gallons

Barrels

Barrels

↓

570

590

Gallons

Barrels

610

Barrels

Barrels

630

Gallons

Barrels

Gallons

Barrels

650

Barrels

990

Page 5 of 6

5/24/2010

Fuel Switching Capability: Total LPG & NGL, Diesel & Distillate and Residual
What is the lowest percentage of price difference of the less expensive substitute that would cause
your establishment to switch from this fuel, regardless of whether or not your establishment
actually switched energy sources during 2010 or did so because of a less expensive substitute? (If
you have more than one possible alternative for the energy source, choose the fuel that would be
your most preferred alternative.)
The formula for percentage of price difference is:
•

Percent of Price Difference = ((PC-PA)/PC) * 100%

•

Where PC=Price per British thermal unit of current fuel

•

PA=Price per British thermal unit of alternative fuel
“Census
Use Only”

622

(24)

(22)

(21)

Total LPG &
NGL

Total Diesel
Fuel &
Distillate Fuel
Oil
↓

Residual Fuel
Oil

↓

↓

Check one for each energy source (column) reported

21.

Would not switch regardless of price
difference.

‰

1

‰

1

‰

1

Would switch at price difference 1-10
percent.

‰

2

‰

2

‰

2

Would switch at price difference 11-25
percent.

‰

3

‰

3

‰

3

Would switch at price difference 26-50
percent.

‰

4

‰

4

‰

4

Would switch at price difference over 50
percent.

‰
‰

Reasonable estimates cannot be provided.
Would switch to the more expensive
substitute if price premium were
reasonable.

Business Help Site
Fuel Switching

‰

Page 6 of 6

6

‰
‰

7

‰

5

6

‰
‰

7

‰

5

5/24/2010

5

6

7

Energy-Management Activities
Energy-Management Activities
For questions 1 through 8:
Indicate with a “yes” or a “no” under the “Participate?” column whether your establishment participated in or used the
specified type of energy-management assistance between January 1, 2010 and December 31, 2010.
For any assistance for which you marked “yes”, please mark the source(s) of assistance.
“In-house” means your establishment or company provided the energy-management assistance.
“Utility/Energy Supplier” refers to either your electricity, natural gas, or other energy supplier/provider.
“Product or Service Provider” includes any other third party product or service provider/supplier such as an
equipment vendor, energy service company, or maintenance service company.
“Federal Program” includes assistance provided by federal government programs or agencies such as
the Department of Energy (DOE), the Environmental Protection Agency (EPA), and the National
Institute of Standards and Technology (NIST) Manufacturing Extension Partnership (MEP).
“State or Local Program” includes all assistance provided by a state, city, or county government program
or agency.
Type of EnergyManagement
Assistance
1.
2.

3.
4.
5.
6.
7.
8.

Energy audit or
assessment
Technical assistance
(e.g., consultation,
demonstrations,
engineering design or
analysis)
Technical information
(e.g., software,
reference material)
Training (e.g.,
workshops, seminars,
presentations)
Financial assistance
(e.g., loans, tax credits,
rebates, subsidies)
Electricity load
control
Power factor
correction or
improvement
Equipment
installation or retrofit
for the primary purpose
of using a different
energy source (e.g.,
electrification)

In-house
Participate?
{13}
1Yes
2

No {060}

1Yes
2

No {070}

1Yes
2

No {072}

1Yes
2

No {074}

1Yes
2

No {076}

1Yes
2

No {080}
Yes
1
2 No {380}

1Yes
2

No {240}

{15}

Source of Assistance (check all that apply)
Utility/
Product
Federal
State or
Energy
or Service Program
Local
Supplier
Provider
Program
{16}

{17}

{18}

{19}

{32}

3

4

7

8

9

6

3

4

7

8

9

6

3

4

7

8

9

6

3

4

7

8

9

6

3

4

7

8

9

6

3

4

7

8

9

6

3

4

7

8

9

6

3

4

7

8

9

6

Exclude modifications made
primarily for energy
efficiency; those should be
included in questions 12 – 18.

Business Help Site:
Energy-Management Activities

Don’t
Know

Page 1 of 3

5/24/2010

Energy-Management Activities
Type of EnergyManagement
Assistance

Participate?

In-house

{13}
{15}

Source of Assistance (check all that apply)
Utility/
Product
Federal
State or
Energy
or Service Program
Local
Supplier
Provider
Program
{16}

{17}

{18}

{19}

Don’t
Know
{32}

9.

Standby generation
1Yes
3
4
7
8
9
6
program
2 No {260}
10.
Special rate schedule
1Yes
(e.g., interruptible or
2 No {100}
4
7
6
time-of-use)
11.
Interval metering
needed to manage
1Yes
energy use for
2 No {250}
4
7
6
programs such as
real-time pricing
For Questions 12 through 18:
Indicate with a “yes” or a “no” under the “Installed Equipment or Retrofit?” column whether your establishment installed equipment or
any retrofits for the primary purpose of improving energy efficiency for the indicated system between January 1, 2010 and December
31, 2010. For any activity for which you marked “yes” please mark the source (s) of financial support for the activity. Please use the
sources defined above question 1.
Source of Assistance (check all that apply)
System
In-house
Utility/
Product
Federal
State or
Don’t
Energy
or Service Program
Local
Know
Installed
Supplier
Provider
Program
Equipment or
{15}
{18}
{32}
{16}
{17}
{19}
Retrofit?
{13}

12.

13.

14.
15.
16.

17.
18.

Steam
production/system
(e.g., boilers, burners,
insulation, piping)
Compressed air
systems (e.g.,
compressors, sizing,
leak reduction)
Direct/indirect process
heating
Direct process cooling,
refrigeration
Direct machine drive
(e.g., adjustable-speed
drives, motors, pumps,
fans)
Facility heating,
ventilation, and air
conditioning
Facility lighting

1Yes
2

No {120}

1Yes
2

No {450}

1Yes
2

No {140}
1Yes
2 No {160}
1Yes
2

No {180}

1Yes
2

No {200}

1Yes
2

No {220}

Business Help Site:
Energy-Management Activities

3

4

7

8

9

6

3

4

7

8

9

6

3

4

7

8

9

6

3

4

7

8

9

6

3

4

7

8

9

6

3

4

7

8

9

6

3

4

7

8

9

6

Page 2 of 3

5/24/2010

Energy-Management Activities
For Questions 19 through 30:
Please mark only one answer for each energy-management question.
19.
Does this establishment have an energy manager? (i.e., a person whose major function is to
direct or plan energy strategies relating to energy use and energy-efficient technology
within the establishment)
20.
Does your establishment set goals for improving energy efficiency?
21.

Does your establishment measure and monitor how much steam is used to produce a unit of
product? (i.e. lbs of steam needed per unit of product produced)

22.

Does your establishment have dedicated staff that performs insulation inspections to
monitor and maintain the condition of steam system insulation?

23.

Does your establishment have a formal
steam system maintenance program that
includes the following activities:

a. At least annual testing of all steam traps

b. Maintaining a steam trap database

c. At least annual inspections and repairs of
steam leaks
24.

Does your establishment measure oxygen and carbon dioxide (or combustible) levels in
boiler and other fuel fired heating equipment flue gasses to “tune” the burners?

25.

Does your establishment use the flue gases from fuel fired heating equipment to preheat
combustion air, preheat charge equipment/material, or provide heat for other processes in
your establishment?
Does your establishment’s process heating
a. Furnace inspections to seal openings and
system maintenance program include the
repair cracks and damaged insulation in
following activities?
furnace walls, doors, etc.
b. Cleaning of heat transfer surfaces to
avoid build up of soot, scale, or other
material.
c. Inspecting, calibrating, and adjusting
temperature/pressure sensors,
controllers, valve operators, etc.

26.

27.

Do you keep an inventory of all motors in your establishment?

28.

Have you conducted a plant-wide study to identify the major energy consuming pump
systems in your establishment?

29.

Does your establishment have staff or equipment dedicated to detecting and controlling
compressed air system leaks?

30.

Does your establishment track the amount of energy spent in compressed air systems?

Business Help Site:
Energy-Management Activities

Page 3 of 3

1Yes
2
3

No {13460}
Don’t Know

1Yes
2

No {13470}
Don’t Know
1Yes
2 No {13471}
3 Don’t Know
4 Not Applicable (NA)
1Yes
2 No {13472}
3 Don’t Know
4 Not Applicable (NA)
1Yes
2 No {13473}
3 Don’t Know
4 Not Applicable (NA)
1Yes
2 No {13474}
3 Don’t Know
4 Not Applicable (NA)
1Yes
2 No {13475}
3 Don’t Know
4 Not Applicable (NA)
1Yes
2 No {13476}
3 Don’t Know
1Yes
2 No {13477}
3 Don’t Know
3

1Yes
2
3

No {13478}
Don’t Know

1Yes
2
3

No {13479}
Don’t Know

1Yes
2
3

No {13480}
Don’t Know

1Yes
2

No {13481}
Don’t Know
1Yes
2 No {13482}
3 Don’t Know
1Yes
2 No {13483}
3 Don’t Know
1Yes
2 No {13484}
3 Don’t Know
3

5/24/2010

Energy Technologies
Energy Technologies
1.
a.

b.

c.

Were any of the following technologies in use at your establishment anytime during 2010?
Computer control of building-wide environment (e.g.,
1 Yes
space-heating equipment, cooling equipment, lights).
14010
2 No
Computer control of processes or major energy-using
equipment (e.g., boilers, furnaces, conveyors used in the
manufacturing process).

14020

Waste heat recovery.
14030

d.

Adjustable-speed motors.
14040

e.

Oxy-fuel firing.
14950

2.
a.

b.

Conventional combustion turbines with heat recovery.

Combined-cycle combustion turbines
14044

d.

3 Don’t

Know

1 Yes
2 No
3 Don’t

Know

1 Yes
2

No

3 Don’t

Know

1 Yes
2 No
3 Don’t

Know

1 Yes
2 No

Know
Were any of the following technologies associated with cogeneration in use at your establishment
anytime during 2010?
Steam turbines supplied by either conventional or
1 Yes
fluidized bed boilers.
14042
2 No

14043

c.

‰
‰
‰
‰
‰
‰
‰
‰
‰
‰
‰
‰
‰
‰
‰

Internal combustion engines with heat recovery.
14045

Business Help Site:
Technologies

Page 1 of 2

3 Don’t

‰
‰
‰
‰
‰
‰
‰
‰
‰
‰
‰
‰

3 Don’t

Know

1 Yes
2 No
3 Don’t

Know

1 Yes
2 No
3 Don’t

Know

1 Yes
2 No
3 Don’t

Know

5/24/2010

Energy Technologies
e.

Steam turbines supplied by heat recovered from hightemperatures processes.
14046

Business Help Site:
Technologies

Page 2 of 2

‰
‰
‰

1 Yes
2 No
3 Don’t

Know

5/24/2010

Establishment Size and Remarks
Establishment Size
1.

How many buildings were on this establishment site as
of December 31, 2010?
Buildings include: structures enclosed by walls extending from the foundation
to the roof, parking garages, even if not totally enclosed by walls and a roof, or
structures erected on pillars to elevate the first fully enclosed level.
Excluded buildings are: structures (other than the exceptions noted above)
that are not totally enclosed by walls and a roof, mobile homes and trailers,
even if they house manufacturing activity, structures not ordinarily intended to
be entered by humans, such as storage tanks, or non-buildings that consume
energy (such as pumps and constructions sites).

2.

What was the approximate total enclosed square
footage of the buildings located on this establishment
site as of December 31, 2010?

“Census
Use Only”

17010

17020

Number of Buildings

‰ 1 Don’t Know.

13010

Total square feet
13011

‰ 1 Don’t Know.

Remarks
3.

Please use this space for any explanations that may be essential in understanding your reported data. If
additional space is needed, attach a separate sheet, including the 10-digit Survey ID located on the mailing
label on the front of this questionnaire.
15990

15991

15992

15993

15994

15995

15996

15997

15998

15999

16000

Business Help Site:
Establishment Information

Page 1 of 1

5/24/2010


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