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Natural Gas STAR
International
Company Name:
______________________________________
Gas Star Contact:
______________________________________
Title:
______________________________________
Address:
______________________________________
______________________________________
City:
______________________________________
Country:
______________________________________
Telephone:
______________________________________
Fax:
______________________________________
E-mail:
______________________________________
This implementation plan pertains to the company’s operations in (please
specify country)* :
Implementation
Plan
_________________________________________________________
This implementation plan includes planned activities for the following
facilities or locations:
_________________________________________________________
_________________________________________________________
_________________________________________________________
The purpose of this Implementation Plan is to guide your company’s participation in Natural Gas STAR
International. Please evaluate the technologies and practices that your company is currently implementing as
well as additional technologies and practices that, if implemented, would be beneficial to your company.
The Implementation Plan is designed to be a dynamic tool for Natural Gas STAR International partners to plan their
Program activities. As company priorities and plans shift over time, the Implementation Plan may be revised or updated
by submitting a new form to the Program.
Implementation Plan Elements
ELEMENT 1 – Evaluate Past and Current Reductions
Partners are encouraged to review current and past activities that have resulted in methane emission reductions.
Reviewing these activities will help guide companies’ participation in Natural Gas STAR International by creating a
base of understanding of current activities to facilitate planning of future activities.
Last updated: January 2010
ELEMENT 2 - Emissions Reduction Technologies & Practices
Natural Gas STAR International partners reduce methane emissions throughout their operations by implementing a
wide variety of technologies and practices. New partners are encouraged to evaluate and report current and new
technologies or practices that cost effectively reduce methane emissions. A list of technologies and practices that have
been implemented by industry partners and reported to Natural Gas STAR is included in the appendix.
* Please submit a separate Implementation Plan for each country in which you plan to implement Natural Gas STAR International.
EPA Form No. 5900-106
ELEMENT 1
Evaluate Past and Current Reductions
A review of past and current methane emission reduction activities will help guide your company’s
participation in Natural Gas STAR International by creating a base of understanding of current activities to
facilitate planning of future activities.
As a first step, many new partners find it useful to review and document past methane emissions reduction efforts.
The process helps companies quantify the success of their past activities and target future emission reduction
efforts.
Will you include past activities in your annual report?
Yes
No
If yes, please describe your company’s plans for reviewing past emission reduction activities.
Last updated: January 2010
ELEMENT 2
Emissions Reduction Technologies & Practices
Your company may implement a variety of technologies and practices to reduce methane emissions. Please complete
this form indicating which technologies and practices you are currently implementing and those you plan to implement
in the future. For your reference, the appendix includes a list of proposed methane emission reduction technologies
and practices and conversion factors.
Please fill out a separate page for each technology or practice your company plans to implement. (Please make
additional copies, if necessary)
Technology or practice your company is currently implementing or will be implementing
Name of Technology or Practice (choose from the list
in the appendix or describe your own):
Please provide a description of the technology or practice and
how you plan to implement it (including location or facility
where you plan to implement it):
At what scale will you be implementing this activity?
Level of Implementation (check one):
Company Wide
Pilot Project
Other
Number of units to be installed: _____units
Frequency of practice:
_____times/year
Last updated: January 2010
Additional Information on Anticipated Plans and Projects
If additional space is needed, please continue on the back.
Last updated: January 2010
ELEMENT 2
Emissions Reduction Technologies & Practices
Your company may implement a variety of technologies and practices to reduce methane emissions. Please complete
this form indicating which technologies and practices you are currently implementing and those you plan to implement
in the future. For your reference, the appendix includes a list of proposed methane emission reduction technologies
and practices and conversion factors.
Please fill out a separate page for each technology or practice your company plans to implement. (Please make
additional copies, if necessary)
Technology or practice your company is currently implementing or will be implementing
Name of Technology or Practice (choose from the list
in the appendix or describe your own):
Please provide a description of the technology or practice and
how you plan to implement it (including location or facility
where you plan to implement it):
At what scale will you be implementing this activity?
Level of Implementation (check one):
Company Wide
Pilot Project
Other
Number of units to be installed: _____units
Frequency of practice:
_____times/year
Last updated: January 2010
Additional Information on Anticipated Plans and Projects
If additional space is needed, please continue on the back.
Last updated: January 2010
ELEMENT 2
Emissions Reduction Technologies & Practices
Your company may implement a variety of technologies and practices to reduce methane emissions. Please complete
this form indicating which technologies and practices you are currently implementing and those you plan to implement
in the future. For your reference, the appendix includes a list of proposed methane emission reduction technologies
and practices and conversion factors.
Please fill out a separate page for each technology or practice your company plans to implement. (Please make
additional copies, if necessary)
Technology or practice your company is currently implementing or will be implementing
Name of Technology or Practice (choose from the list
in the appendix or describe your own):
Please provide a description of the technology or practice and
how you plan to implement it (including location or facility
where you plan to implement it):
At what scale will you be implementing this activity?
Level of Implementation (check one):
Company Wide
Pilot Project
Other
Number of units to be installed: _____units
Frequency of practice:
_____times/year
Last updated: January 2010
Additional Information on Anticipated Plans and Projects
If additional space is needed, please continue on the back.
Last updated: January 2010
Appendix A-1
Methane Emission Reduction Technologies & Practices—Production Sector
The list below describes a variety of methane emission reduction technologies that Natural Gas STAR partners in the production
sector have implemented and reported to Natural Gas STAR. Sunset dates (i.e., the length of time a technology or practice can
continue to accrue emission reductions after implemented) are one year in duration unless otherwise noted in parentheses.
An asterisk (*) indicates that a technical document related to the technology or practice is available online at
epa.gov/gasstar/tools/recommended.html.
Compressors/Engines
Automate compressor systems operation to reduce
venting*
Catalytic converter installation (10 years)
Convert engine starting to nitrogen and/or CO2 rich
gas (10 years)*
Convert to low pressure compressor starters
(10 years)
Eliminate unnecessary equipment and/or systems*
Increase compression capacity to reduce
venting/flaring
Install automated air/fuel ratio control systems (10
years)*
Install electric compressors (10 years)*
Install electric motors (10 years)
Install electric starters (10 years)*
Install lean burn compressor (10 years)
Lower compressor purge pressure for shutdown*
Redesign blowdown/alter ESD practices*
Reduce emissions when taking compressors offline*
Replace compressor rod packing systems*
Replace gas starters with air (10 years)*
Replace ignition/reduce false starts*
Turbine fuel use optimization
Dehydrators
Install condensers on glycol dehydrators (10 years)
Install/convert gas-driven chemical pumps to electric,
mechanical, or solar pumps (10 years)*
DI&M: leak detection using lower emission threshold
DI&M: survey and repair leaks
Pipelines
Inject blowdown gas into low pressure system*
Pipeline replacement and repair
Use fixed/portable compressors for pipeline
pumpdown*
Use hot taps for in-service pipeline connections*
Pneumatics/Controls
Capture/use gas released from gas-operated
Install desiccant dehydrator (10 years)*
Install flash tank separators on glycol dehydrators
(10 years)*
Reduce glycol circulation rates in dehydrators*
Reroute dehy./tank vents to flare or station suction
(10 years)*
Reroute glycol skimmer gas*
Shutdown glycol dehydrator stripping gas in winter
Use rich glycol in glycol pumps
Directed Inspection and Maintenance
DI&M at compressor stations*
DI&M: leak detection using IR camera/optical
imaging
pneumatic pumps
Convert gas-driven chemical pumps to instrument air
(10 years)*
Convert gas pneumatic controls to instrument air (10
years)*
Convert gas pneumatic controls to mechanical
controls (10 years)*
Identify and replace high-bleed pneumatic devices
(7 years)*
Install/convert gas powered separators to solar
powered separators (10 years)
Install controllers on gas-assisted methanol pump
(10 years)
Install no bleed controllers (10 years)
Install non-venting dump controllers (10 years)
Reduce gas pressure on pneumatic devices
Reduce venting from unlit pilot: install electronic
safety devices (10 years)*
Replace bi-directional orifice meter with ultrasonic
meters*
Replace chemical pumps with electronic flow
controllers (10 years)
Use add-on controls to reduce emissions from
pneumatics (10 years)
Tanks
Change out vent pallet (10 years)
Consolidate crude oil production and water storage
tanks (10 years)*
Convert water tank blanket from natural gas to CO2
(10 years)*
Install evactors (10 years)
Last updated: January 2010
OMB Control No. 2060-0328
Expires 07/31/2011
Methane Emission Reduction Technologies & Practices—Production Sector
Tanks
Install flash gas compressors (10 years)
Install hydrocarbon liquid stabilizer (10 years)
Install pressurized storage of condensate (10 years)*
Install vapor recovery units (VRUs) (10 years)*
Install vapor recovery units on pipeline
liquid/condensate tanks (10 years)*
Recycle line recover gas during condensate loading*
Reduce excess blanket gas blow-by to the
atmosphere
Replace leaking aboveground tanks (10 years)
Use protective tank coatings to reduce leaks (10
years)
Valves
Heat tracing to prevent control valves from freezing
open
Install plugs on valves and open ended lines
(10 years)
Reduce venting from unlit pilot: install BASO valves
(10 years)*
Test and repair pressure safety valves*
Wells
Artificial lift: gas lift (10 years)
Artificial lift: install plunger lifts (10 years)*
Artificial lift: install pumpjacks or rod pumps on gas
wells (10 years)*
Artificial lift: install smart lift automated systems on
gas wells (10 years)*
Artificial lift: install velocity tubing strings (10 years)*
Artificial lift: pressure swabbing
Artificial lift: use capillary strings (10 years)
Artificial lift: use compression (10 years)
Artificial lift: use pumping unit (10 years)
Artificial lift: use to reduce blowdown in gas wells (10
years)*
Install automated shut-in cycle units to reduce well
venting (10 years)
Install flash tank separator on water gathering
system (10 years)
Install pumps for separators (10 years)
Install snubbing unit at wellhead
Install soap launcher/soap unit (10 years)
Lower heater-treater temperature*
Optimize gas well unloading times*
Perform reduced emissions completions*
Route casinghead gas to VRU or compressor (10
years)*
Use foaming agents to reduce blowdown frequency*
Other
Capture and use waste heat to reduce gas usage
and emissions
Convert natural gas fired generator to solar power
(10 years)
Flare reduction program
Improve system design/operation
Install flares (10 years)*
Install pilotless burner controls (10 years)
Install purge reducer on flare (10 years)
Optimize nitrogen rejection unit to reduce methane in
N2 reject stream*
Recover gas from separators
Re-inject gas for enhanced oil recovery
Re-inject gas into crude
Replace aged heaters with new efficient gas fired
heaters (10 years)
Last updated: January 2010
OMB Control No. 2060-0328
Expires 07/31/2011
Appendix A-2
Methane Emission Reduction Technologies & Practices— Gathering and Processing Sector
The list below describes a variety of methane emission reduction technologies that Natural Gas STAR partners in the gathering and
processing sector have implemented and reported to Natural Gas STAR. Sunset dates (i.e., the length of time a technology or
practice can continue to accrue emission reductions after implemented) are one year in duration unless otherwise noted in
parentheses. An asterisk (*) indicates that a technical document related to the technology or practice is available online at
epa.gov/gasstar/tools/recommended.html.
Compressors/Engines
Convert engine starting to nitrogen and/or CO2 rich
gas (10 years)*
Eliminate unnecessary equipment and/or systems*
Install automated air/fuel ratio control systems (10
years)*
Install electric compressors (10 years)*
Install electric starters (10 years)*
Redesign blowdown/alter ESD practices*
Reduce emissions when taking compressors offline*
Replace compressor rod packing systems*
Replace gas starters with air (10 years)*
Dehydrators
Install condensers on glycol dehydrators (10 years)
Install/convert gas-driven chemical pumps to electric,
mechanical, or solar pumps (10 years)*
Install flash tank separators on glycol dehydrators
(10 years)*
Reduce glycol circulation rates in dehydrators*
Reroute dehy./tank vents to flare or station suction
(10 years)*
Replace glycol dehydration units with methanol
injection (10 years)*
Reroute glycol skimmer gas*
Directed Inspection and Maintenance
DI&M at compressor stations*
DI&M at gas plants and booster stations*
DI&M: aerial leak detection using laser and/or
infrared technology
DI&M: inspect/repair compressor station blowdown
valves*
DI&M: leak detection using IR camera/optical
imaging
DI&M: leak detection using ultrasound*
Improve measurement systems to track gas loss
Pipelines
Pipeline replacement and repair
Recover gas from pipeline pigging operations*
Revise pigging schedule to reduce methane
emissions
Use composite wrap repair*
Use inert gases and pigs to perform pipeline purges*
Use fixed/portable compressors for pipeline
pumpdown*
Use hot taps for in-service pipeline connections*
Use of improved protective coating at pipeline canal
crossings (10 years)*
Pneumatics/Controls
Capture and use waste heat to reduce gas usage
and emissions
Convert gas pneumatic controls to instrument air
systems (10 years)*
Install back-up power at booster sites to prevent
venting (10 years)
Install no bleed controllers (10 years)
Use add-on controls to reduce emissions from
pneumatics (10 years)
Tanks
Direct liquids at compressor suction to pipeline (10
years)
Install hydrocarbon liquid stabilizer (10 years)
Install pressurized storage of condensate (10 years)*
Install vapor recovery units (VRUs) (10 years)*
Install VRUs on pipeline liquid/condensate tanks (10
years)*
Reduce excess blanket gas blow-by to the
atmosphere
Reduce vapors vented out of drip tanks
Route inlet flash vapors to station suction (10 years)
Valves
Convert gas operated valves to hydraulic operation
(10 years)
Heat tracing to prevent control valves from freezing
open
Rupture pin shutoff device to reduce venting (10
years)
Test and repair pressure safety valves*
Test gate station pressure relief valves with nitrogen*
Other
Convert natural gas fired generator to solar power
(10 years)
Install flares (10 years)*
Optimize nitrogen rejection unit to reduce methane in
N2 reject stream*
Process/re-route acid gas to reduce venting
Last updated: January 2010
OMB Control No. 2060-0328
Expires 07/31/2011
Appendix A-3
Methane Emission Reduction Technologies & Practices—Transmission Sector
The list below describes a variety of methane emission reduction technologies that Natural Gas STAR partners in the transmission
sector have implemented and reported to Natural Gas STAR. Sunset dates (i.e., the length of time a technology or practice
can continue to accrue emission reductions after implemented) are one year in duration unless otherwise noted in
parentheses. An asterisk (*) indicates that a technical document related to the technology or practice is available online at
epa.gov/gasstar/tools/recommended.html.
Compressors/Engines
Recover gas from pipeline pigging operations*
Automate compressor systems operation to reduce
venting*
Eliminate unnecessary equipment and/or systems*
Install automated air/fuel ratio control systems (10
years)*
Install electric compressors (10 years)*
Install electric motors (10 years)
Install electric starters (10 years)*
Install lean burn compressor (10 years)
Lower compressor purge pressure for shutdown*
Redesign blowdown/alter ESD practices*
Reduce emissions when taking compressors offline*
Reduce frequency of engine starts with gas*
Replace compressor cylinder unloaders*
Replace compressor rod packing systems*
Replace gas starters with air (10 years)*
Replace ignition/reduce false starts*
Replace wet compressor seals with dry seals (10
years)*
Use of turbines at compressor stations (20 years)
Dehydrators
Install condensers on glycol dehydrators (10 years)
Install flash tank separators/controls on Tran. sector
glycol dehydrators (10 years)*
Install/convert gas-driven chemical pumps to electric,
mechanical, or solar pumps (10 years)*
Replace glycol dehydrator with separator & in-line
heaters (10 years)*
Reroute dehy./tank vents to flare or station suction
(10 years)*
Reroute glycol skimmer gas*
Directed Inspection and Maintenance
DI&M at compressor stations*
DI&M at remote sites*
DI&M: aerial leak detection using laser and/or
infrared technology
DI&M: inspect/repair compressor station blowdown
valves*
DI&M: leak detection using IR camera/optical
imaging
DI&M: leak detection using ultrasound*
DI&M: survey and repair leaks
Reduce/downgrade system pressure
Reduced emissions through third-party damage
prevention
Use composite wrap repair*
Use fixed/portable compressors for pipeline
pumpdown*
Use hot taps for in-service pipeline connections*
Use inert gas/pigs for pipeline purges*
Pneumatics/Controls
Convert gas-driven chemical pumps to instrument air
(10 years)*
Convert gas pneumatic controls to instrument air (10
years)*
Identify and replace high-bleed pneumatic devices
(7 years)*
Install no bleed controllers (10 years)
Reduce meter run blowdowns
Replace bi-directional orifice meter with ultrasonic
meters*
Use add-on controls to reduce emissions from
pneumatics (10 years)
Tanks
Install flash gas compressors (10 years)
Install vapor recovery units on pipeline liquid/
condensate tanks (10 years)*
Valves
Close valves during repair to minimize blowdown*
Design isolation valves to minimize gas blowdown
volumes (10 years)*
Move in fire gates at compressors (10 years)*
Test and repair pressure safety valves*
Use of YALE closures for ESD testing*
Wells
Switch from underbalanced to overbalanced drilling
in gas storage field
Other
Convert natural gas fired generator to solar power
Pipelines
Inspect/repair valves during pipeline replacement*
Pipeline replacement and repair
(10 years)
Improve system design/operation
Inject blowdown gas into low pressure system*
Install flares (10 years)*
Replace aged heaters with new efficient gas fired
heaters (10 years)
Require improvements in quality of gas received*
Last updated: January 2010
OMB Control No. 2060-0328
Expires 07/31/2011
Appendix A-4
Methane Emission Reduction Technologies & Practices—Distribution Sector
The list below describes a variety of methane emission reduction technologies that Natural Gas STAR partners in the distribution
sector have implemented and reported to Natural Gas STAR. Sunset dates (i.e., the length of time a technology or practice can
continue to accrue emission reductions after implemented) are one year in duration unless otherwise noted in parentheses.
An asterisk (*) indicates that a technical document related to the technology or practice is available online at
epa.gov/gasstar/tools/recommended.html.
Compressors/Engines
Eliminate unnecessary equipment and/or systems*
Install electric starters (10 years)*
Redesign blowdown/alter ESD practices*
Reduce frequency of engine starts with gas*
Replace compressor rod packing systems*
Replace ignition/reduce false starts*
Pneumatics/Controls
Convert gas-driven chemical pumps to instrument air
Dehydrators
(10 years)*
Convert gas pneumatic controls to instrument air (10
years)*
Convert gas pneumatic controls to mechanical
controls (10 years)*
Use add-on controls to reduce emissions from
pneumatics (10 years)
Reroute dehy./tank vents to flare or station suction
Valves
(10 years)*
Directed Inspection and Maintenance
DI&M at compressor stations (non-mainline
transmission)*
DI&M at gate stations and surface facilities*
DI&M: survey and repair leaks
DI&M: increase frequency of leak surveys*
Improve measurement systems to track gas loss
Pipelines
Identify and rehabilitate leaky distribution pipes
Insert gas main flexible liners (10 years)*
Reduce/downgrade system pressure
Reduced emissions through third-party damage
prevention
Use fixed/portable compressors for pipeline
pumpdown*
Use hot taps for in-service pipeline connections*
Use no-blow insertion fittings
Install excess flow valves (10 years)*
Install overpressure protection system (10 years)
Test and repair pressure safety valves*
Test gate station pressure relief valves with nitrogen*
Other
Convert natural gas fired generator to solar power
(10 years)
Improve system design/operation
Inject blowdown gas into low pressure system*
Install flares (10 years)*
Re-inject CNG cylinder test gas
Retighten LNG pump seals
Use automated systems to reduce pressure
Last updated: January 2010
OMB Control No. 2060-0328
Expires 07/31/2011
Appendix B
Conversion Factors
Please see below for a variety of conversion factors that might be useful when completing your Implementation Plan.
Please contact Natural Gas STAR if you have questions about this information.
Gas Conversions
Please report emissions reductions to Natural Gas STAR International in thousand cubic feet (Mcf).
1 Cubic foot of methane
1 Btu
= 1,014.6 Btu
= 0.000986 Cubic feet of methane
1 Cubic foot
1 Cubic meter
= 0.02832 Cubic meter
= 35.312 Cubic feet
1 Mile
1 Kilometer
= 1.609 Kilometer
= 0.6214 Mile
1 Btu
1 Calorie
= 251.996 Calories
= 0.00397 Btu
1 Btu
1 Joule
= 1055.056 Joules
= 0.00095 Btu
Please send completed forms to:
Roger Fernandez
The Natural Gas STAR Program
Team Leader
Phone: (01) (202) 343-9386
Fax: (01) (202) 343-2202
Email: [email protected]
Standard Mail:
Roger Fernandez
The Natural Gas STAR Program
U.S. EPA (6207J)
1200 Pennsylvania Ave, NW
Washington, DC 20460
U.S.A.
Express/Overnight Mail:
Roger Fernandez
The Natural Gas STAR Program
U.S. EPA (6207J)
1310 L Street, NW
Washington, DC 20005
U.S.A.
The public reporting and recordkeeping burden for this collection of information is estimated
to average 25 hours for each new response and 12 hours for subsequent responses. Send
comments on the Agency's need for this information, the accuracy of the provided burden
estimates, and any suggested methods for minimizing respondent burden, including through
the use of automated collection techniques to the Director, Collection Strategies Division,
U.S. Environmental Protection Agency (2822T), 1200 Pennsylvania Ave., NW, Washington,
D.C. 20460. Include the OMB control number in any correspondence.
Do not
send the
Last updated:
January
2010
completed form to this address.
File Type | application/pdf |
File Title | Microsoft Word - internationalimp_2010 |
Author | Darcie |
File Modified | 2011-04-27 |
File Created | 2011-04-27 |