Burden Calculations Table

1692t13.xlsx

NESHAP for Petroleum Refineries (40 CFR part 63, subpart CC) (renewal)

Burden Calculations Table

OMB: 2060-0340

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Overview

Table 1
Table 2
O&M


Sheet 1: Table 1

Table 1. Annual Respondent Burden and Cost - NESHAP for Petroleum Refineries (40 CFR Part 63, Subpart CC) (Renewal)
































Burden Item (A) (B) (C) (D) (E) (F) (G) (H) (I) (J)





Person-hours per occurrence No. of occurrences per respondent per year Person-hours per respondent per year
(C=AxB)
Respondents per year a Technical person-hours per year
(E=CxD)
Installation, maintenance, and repair person-hours per year
(F=CxD)
Plant operator person-hours per year
(G=CxD)
Management person-hours per year
(Ex0.05)
Clerical person hours per year
(Ex0.1)
Cost b $





1. Applications N/A









Labor Rates
2. Survey and studies N/A









Management Technical Operator Maintenance Clerical
Process units -LDAR Evaluation of prevention measures c 8 13 104 0 0 N/A N/A 0 0 $0
$152.73 $113.21 $76.63 $70.31 $48.72
Initial Flare Management Plan d 75 4 270 0 0 N/A N/A 0 0 $0





Update the Flare Management Plan e 2 1 2.0 47 94 N/A N/A 4.7 9.4 $11,817.65





3. Acquisition, installation, and utilization of technology and systems f















Technical 32 1 32 0 0 N/A N/A 0 0 $0





Management 2 1 2 0 0 N/A N/A 0 0 $0





4. Reporting requirements















A. Familiarization with rule requirementsg, h















Initial: i















i. General/applicability 20 1 20 14.2 284 N/A N/A 14 28 $35,704.38





ii. Storage vessels 20 12 240 14.2 3,408 N/A N/A 170 341 $428,452.57





iii. Process units – LDAR 20 11 220 14.2 3,124 N/A N/A 156 312 $392,748.19





iv. Process vents 20 9 180 14.2 2,556 N/A N/A 128 256 $321,339.43





Periodic: j















i. General/applicability 4 1 4 142 568 N/A N/A 28 57 $71,408.76





ii. Storage vessels 2 12 24 142 3,408 N/A N/A 170 341 $428,452.57





iii. Process units – LDAR 2 11 22 142 3,124 N/A N/A 156 312 $392,748.19





iv. Process vents 2 9 18 142 2,556 N/A N/A 128 256 $321,339.43





v. Heat exchange systems 2 3 6 142 852 N/A N/A 43 85 $107,113.14





vi. Relief valves, bypass lines, delayed cokers, flares k 8 1 8 142 1,136 N/A N/A 57 114 $142,817.52





B. Required activities g, h















Initial:















i. General/applicability 10 1 10 14.2 142 N/A N/A 7.1 14 $17,852.19





ii. Storage vessels 88 12 1056 14.2 14,995 N/A N/A 750 1500 $1,885,191.30





iii. Process units – LDAR 8 11 88 14.2 1,250 N/A N/A 62 125 $157,099.27





iv. Process vents – initial performance test l 11 4 44 14.2 625 N/A N/A 31 62 $78,549.64





v. Process vents – repeat performance test l 11 4 44 0.71 31 N/A N/A 1.6 3.1 $3,927.48





Periodic:















i. General/applicability 3 1 3 142 426 N/A N/A 21 43 $53,556.57





ii. Storage vessels 4 12 48 142 6,816 N/A N/A 341 682 $856,905.13





iii. Process units – LDAR 1 11 11 142 1,562 N/A N/A 78 156 $196,374.09





iv. Process vents 2 9 18 142 2,556 N/A N/A 128 256 $321,339.43





v. Heat exchange systems – sampling analysis m















Technical 1 36 36 142 5,112 N/A N/A N/A N/A $578,734.63





Plant operator 3 36 108 142 N/A N/A 15,336 N/A N/A $1,175,182.34





vi. Heat exchange systems – triggered monitoring of leak n















Technical 1 2 2 142 284 N/A N/A N/A N/A $32,151.92





Plant operator 3 2 6 142 N/A N/A 852 N/A N/A $65,287.91





vii. Heat exchange systems – leak repair o 40 2 80 142 N/A 11,360 N/A N/A N/A $798,698.88





Required Activities: p















i. Fenceline monitoring - small facility q 7.4 26 192 84 16,162 N/A N/A 808 1,616 $2,031,830.70





ii. Fenceline monitoring - medium facility q 9.8 26 255 27 6,880 N/A N/A 344 688 $864,900.90





iii. Fenceline monitoring - large facility q 11.6 26 302 31 9,350 N/A N/A 467 935 $1,175,428.44





iv. Develop alternative monitoring plan for fenceline monitoring r 40 1 40 0 0 N/A N/A 0 0 $0





v. Storage vessel inspections s variable variable 2.66 142 378 N/A N/A 19 38 $47,486.83





vi. Flares s 0.4 365 146 142 20,732 N/A N/A 1,037 2,073 $2,606,419.78





C. Create information See 4B














D. Gather existing information See 4B














E. Write report g, h















Notification of compliance status t















i. Storage vessels 1 12 12 14.2 170 N/A N/A 8.5 17 $21,422.63





ii. Process units – LDAR 4 11 44 14.2 625 N/A N/A 31 62 $78,549.64





iii. Process vents 1 9 9 14.2 128 N/A N/A 6.4 13 $16,066.97





iv. Heat exchange systems 1 3 3 14.2 43 N/A N/A 2.1 4.3 $5,355.66





Notification of storage vessel inspections 1 12 12 14.2 170 N/A N/A 8.5 17 $21,422.63





Notification of reconstruction – process vent control devices l 4 4 16 14.2 227 N/A N/A 11 23 $28,563.50





Notification of performance tests g, h See 4B














Notification of compliance status u















Storage vessels, delayed cokers 1 2.67 2.67 0 0 N/A N/A 0 0 $0





Relief valves, flares 1 2 2 0 0 N/A N/A 0 0 $0





Notification of storage vessel inspection 0.5 1 0.5 0 0 N/A N/A 0 0 $0





Semiannual compliance reports v, w















i. General/applicability x 18 2 36 142 5,112 N/A N/A 256 511 $642,678.85





ii. Storage vessels y 1 18 18 142 2,556 N/A N/A 128 256 $321,339.43





iii. Storage vessels – seal gap failure z 3 2 6 142 852 N/A N/A 43 85 $107,113.14





iv. Process units – LDAR aa 3 22 66 142 9,372 N/A N/A 469 937 $1,178,244.56





v. Process vents bb 1.5 8 12 142 1,704 N/A N/A 85 170 $214,226.28





vi. Heat exchange systems cc 2 6 12 142 1,704 N/A N/A 85 170 $214,226.28





vii. Storage vessels dd 0.00511 2 0.01022 142 1 N/A N/A 0.07 0.15 $182.45





viii. Relief valves dd 0.5 2 1 142 142 N/A N/A 7 14 $17,852.19





ix. Bypass lines dd 0.075 2 0.15 142 21 N/A N/A 1 2 $2,677.83





x. Delayed cokers dd 0.25 0.167 0.04175 142 6 N/A N/A 0.3 1 $745.33





xi. Flares dd 1.5 2 3 142 426 N/A N/A 21 43 $53,556.57





xii. Maintenance Vents dd 1 1 1 14.2 14 N/A N/A 0.7 1 $1,785.22





Quarterly fenceline monitoring report ee 2 4 8 142 1,136 N/A N/A 57 114 $142,817.52





Subtotal for Reporting Requirements



179,481 $18,669,686





5. Recordkeeping requirements















A. Read and understand rule requirements See 4A














B. Plan activities g, h See 4A














C. Implement activities g, h See 4B














D. Develop record system ff















Initial:















i. Storage vessels 2 12 24 14.2 341 N/A N/A 17 34 $42,845.26





ii. Process units – LDAR 75 11 825 14.2 11,715 N/A N/A 586 1,172 $1,472,805.70





iii. Process vents 2 9 18 14.2 256 N/A N/A 13 26 $32,133.94





Periodic:















i. Storage vessels 2 12 24 142 3,408 N/A N/A 170 341 $428,452.57





ii. Process units – LDAR 75 11 825 142 117,150 N/A N/A 5,858 11,715 $14,728,057.00





iii. Process vents 2 9 18 142 2,556 N/A N/A 128 256 $321,339.43





iv. Heat exchange systems gg















Technical 12 12 144 142 20,448 N/A N/A N/A N/A $2,314,938.53





Plant operator 12 12 144 142 N/A N/A 20,448 N/A N/A $1,566,909.79





E. Time to enter and transmit information















Initial: h















i. Storage vessels 6 12 72 14.2 1,022 N/A N/A 51 102 $128,535.77





ii. Process units – LDAR 99 11 1089 14.2 15,464 N/A N/A 773 1,546 $1,944,103.52





iii. Process vents l 12 4 48 14.2 682 N/A N/A 34 68 $85,690.51





Periodic: hh















i. Storage vessels 3.5 12 42 142 5,964 N/A N/A 298 596 $749,791.99





ii. Process units – LDAR 99 11 1089 142 154,638 N/A N/A 7,732 15,464 $19,441,035.24





iii. Process vents 29 4 116 142 16,472 N/A N/A 824 1,647 $2,070,854.07





iv. Heat exchange systems 1 3 3 142 426 N/A N/A 21 43 $53,556.57





Time to enter information ii















Storage vessels variable variable 4.09 142 581 N/A N/A 29 58 $73,015.46





Relief valves 0.5 3.2 2 142 227 N/A N/A 11 23 $28,563.50





Bypass lines 0.355 0.211 0.075 142 11 N/A N/A 0.5 1.1 $1,337.22





Fenceline monitoring 0.5 26 13 142 1,846 N/A N/A 92 185 $232,078.47





Delayed cokers 0.0167 501 8.4 142 1,188 N/A N/A 59 119 $149,363.92





Flares 0.05 365 18.3 142 2,592 N/A N/A 130 259 $325,802.47





Maintenance Vents 1 1 1 14.2 14 N/A N/A 0.7 1.4 $1,785.22





Maintenance Vents - <72 lb/day 0.1 1 0.1 142 14 N/A N/A 0.7 1.4 $1,785.22





F. Time to train personnel jj















Initial:















i. Storage vessels 1 12 12 14.2 170 N/A N/A 8.5 17 $21,422.63





ii. Process units – LDAR 1 11 11 14.2 156 N/A N/A 7.8 16 $19,637.41





iii. Process vents 1 4 4 14.2 57 N/A N/A 2.8 5.7 $7,140.88





Periodic:















i. Storage vessels N/A














ii. Process units – LDAR 0.5 11 5.5 142 781 N/A N/A 39 78 $98,187.05





iii. Process vents 1 4 4 142 568 N/A N/A 28 57 $71,408.76





iv. Heat exchange systems kk 2 10 20 142 2,840 N/A N/A 142 284 $357,043.81





v. Training ll 8.5 1 8.5 142 1,207 N/A N/A 60 121 $151,743.62





Subtotal for Recordkeeping Requirements



434,593 $46,921,366





Total Labor Burden and Cost (rounded) mm



614,000 $65,600,000
156 hr/response


Total Capital and O&M Cost (rounded) mm








$32,600,000





Grand TOTAL (rounded) mm








$98,000,000






















Assumptions:















a. We estimate there are 142 existing petroleum refineries in the U.S. subject to NESHAP subpart CC, based on recent Agency data gathered through an ICR collection request under Section 114 of the CAA. We assume that no new refineries will become subject to this regulation. Furthermore, we estimate that a refinery has the following affected units: 12 Group 1 storage vessels subject to regulation; 11 process units subject to LDAR provisions; 9 process vents requiring monitoring, recordkeeping, and reporting; and 3 heat exchange systems subject to a monthly sampling program for VOC leak detection and repair, as well as recordkeeping and reporting requirements to ensure compliance with the program.





b. This ICR uses the following labor rates: $152.73 per hour for Executive, Administrative, and Managerial labor; $113.21 per hour for Technical labor, $76.63 per hour for plant operators; $70.31 per hour for installation, maintenance, and repair; and $48.72 per hour for Clerical labor. The labor rates are from the United States Department of Labor, Bureau of Labor Statistics, "May 2019 National Industry-Specific Occupational Employment Wage Estimates" for NAICS code 324100 - Petroleum and Coal Products Manufacturing. The rates have been increased by 110 percent to account for the benefit packages available to those employed by private industry.





c. The 2015 amendments included a one-time requirement for respondents to evaluate the prevention measures for affected pressure relief devices.





d. New refineries are required to develop a Flare Management Plan, and existing refineries were required to submit a Flare Management Plan by January 30, 2019.





e. Assume all respondents have submitted the Flare Management Plan by January 30, 2019. Assume one-third of all respondents (142/3 = 47) make periodic updates to the Plan each year, and that the update takes 2 hours.





f. The labor estimates are based on an EPA Maximum Achievable Control Technology (MACT) floor cost analysis, which estimates the planning burden for a single heat exchange system to be 32 hours for technical labor and 2 labor hours for management.





g. We assume that initial notifications and periodic reporting requirements for existing sources are accounted for in other existing NSPS and NESHAP regulations for equipment leaks, wastewater, storage tanks, and heat exchangers. This ICR only addresses the additional industry burden associated with rule requirements for the compliance reports.





h. Only new respondents or respondents that reconstruct units must comply with initial monitoring, recordkeeping, and reporting requirements for existing units, including initial notifications; design analysis and establishment of operating parameters for storage vessels; LDAR initial requirements; initial performance testing for process vents routed to a control device; heat exchanger requirements; and development of startup and malfunction plans and record systems for each unit. We estimate that existing refineries will reconstruct 10 percent of their existing units (i.e., 12 storage vessels, 11 process units, 9 process vents, 3 heat exchange systems, or 3.8 flares per refinery).





i. Respondents having new, modified, or reconstructed units must comply with initial requirements. The occurrence estimates are based on reading and understanding the rule requirements for each process unit/equipment that is modified.





j. We assume that each respondent will re-read the entire rule twice each year to re-familiarize with the applicability, monitoring, testing reporting and recordkeeping requirements for the equipment and process units.





k. These requirements were added in the 2015 amendments. We have assumed 8 hours per year for respondents to refamiliarize with these requirements.





l. We assume that 4 process vents per refinery are routed to control devices, and of which existing refineries will reconstruct 10 percent. We assume that 5 percent of respondents will have to repeat performance tests.





m. We assume all heat exchange systems at existing refineries are in compliance with the heat exchange system monitoring requirements promulgated in the 2009 rule amendment, but would need to meet the periodic requirements. We estimate the labor burden for setup of portable air stripping column and sampling/analysis for one heat exchange system to be 1 hour for technical labor and 3 labor hours for an operator. We assume there are 3 heat exchange systems per refinery, and that the event occurs 12 times per system per year, for a total of 36 occurrences per refinery per year.





n. We assume 2 events per year at each refinery, and estimate the labor burden for additional sampling and analysis triggered by leak monitoring to be 1 hour for technical labor and 3 labor hours for an operator.





o. We assume 2 events per year at each refinery, and estimate the labor burden to be 40 hours per repair.





p. These requirements are based on burden assumptions from the ICR for the 2015 amendment (ICR 1692.10).





q. These values are consistent with the Fenceline Monitoring Technical Support Document, located in Docket ID No. EPA-HQ-OAR-2010-0682.





r. This is a one-time requirement from the 2015 amendments.





s. These requirements for flare reporting are based on burden assumptions from the ICR for the 2015 amendment (ICR 1692.10).





t. New and existing refineries must submit notifications of compliance status for new or reconstructed units affected by the standard.





u. Notification of compliance status is a one-time response required by the 2015 amendment.





v. The rule requires that sources meet specific periodic requirements including: monitoring of storage vessels annually, LDAR monitoring of process units daily, monthly monitoring of process vents, recording of process parameters and monitoring results, and submittal of periodic semiannual compliance reports addressing each affected facility and performance test result.





w. Notifications related to construction/reconstruction and to periodic reporting for existing sources are accounted for in other existing NSPS and NESHAP regulations for equipment leaks, wastewater, storage tanks, and heat exchangers.





x. We assume 18 labor hours per occurrence, and that there will be 2 occurrences per refinery per year.





y. We assume 1 labor hour per occurrence, and that there will be 24 occurrences per respondent per year (12 Group 1 storage vessels/refinery x 2 occurrences/storage vessel/year).





z. We assume 3 labor hours per occurrence, and that there will be 2 occurrences per refinery per year.





aa. We assume 3 labor hours per occurrence, and that there will be 22 occurrences per respondent per year (11 process units/refinery x 2 occurrences/process unit/year).





bb. We assume 1.5 labor hours per occurrence, and that there will be 8 occurrences per respondent per year (4 process vents routed to control devices/refinery x 2 occurrences/process vent/year).





cc. We assume 2 labor hours per occurrence, and that there will be 6 occurrences per respondent per year (3 heat exchange systems/refinery x 2 occurrences/heat exchange system/year).





dd. These additional semiannual compliance reporting costs are for affected facilities with new requirements added in the 2015 amendments to subpart CC.





ee. The fenceline monitoring reports are submitted quarterly.





ff. We assume sources already have record systems in place to monitor existing operations. The burden shown below reflects reconstructed units affected by the standard.





gg. We assume 12 occurrences per respondent per year and 24 labor hours per occurrence for recordkeeping requirements associated with heat exchange systems. The labor hours are divided equally between technical and plant operators.





hh. We have included the labor associated with recording and transmitting data to develop initial and semiannual reports. We assume it takes respondents approximately 3.5 hours at each of the 12 Group 1storage vessels, 99 hours for equipment leaks at each of the 11 process units, 29 hours at each of the 4 process vents routed to control devices, and 1 hour at each of the 3 heat exchange systems.





ii. These additional recordkeeping costs are for affected facilities with new requirements added in the 2015 amendments.





jj. We assume existing sources will provide initial training to employees associated with new affected facilities, and that there will be periodic refresher trainings. For ‘Maintenance Vents - <72 lb/day’, this requirement is a result of the 2018 amendment.





kk. We assume annual training for heat exchange system requirements will require 2 labor hours per operator, and assume there are 10 operators per facility.





ll. These additional training costs are for affected facilities with new requirements added in the 2015 amendments.





mm. Totals have been rounded to 3 significant figures. Figures may not add exactly due to rounding.





N/A – Not Applicable






Sheet 2: Table 2

Table 2. Average Annual EPA Burden and Cost -NESHAP for Petroleum Refineries (40 CFR Part 63, Subpart CC) (Renewal)






















Activity (A) (B) (C) (D) (E) (F) (G) (H)


EPA person-hours per occurrence No. of occurrences per plant per year EPA person-hours per plant per year
(C=AxB)
Plants per year a Technical person-hours per year
(E=CxD)
Management person-hours per year
(Ex0.05)
Clerical person-hours per year
(Ex0.1)
Cost b $


1. Initial notifications c








Labor Rates:
Notification of reconstruction – process vents d 1 4 4 14.2 57 3 6 $3,231.04
Management $68.37
Notification of compliance status – storage vessels e 1 12 12 14.2 170 9 17 $9,693.12
Technical $50.72
Notification of compliance status – equipment leaks e 1 11 11 14.2 156 8 16 $8,885.36
Clerical $27.46
Notification of compliance status – process vents e 1 9 9 14.2 128 6 13 $7,269.84


Notification of compliance status – heat exchange systems 2 3 6 14.2 85 4 9 $4,846.56


Notification of performance test – process vent control devices e 1 4 4 14.2 57 3 6 $3,231.04


Notification of storage vessel inspections 1 12 12 14.2 170 9 17 $9,693.12


Notification of compliance status – Storage vessels, delayed cokers f 1 2 2 0 0 0 0 $0


Notification of compliance status – Relief valves, flares f 1 2 2 0 0 0 0 $0


Request for alternative monitoring for fenceline requirements f 1 1 1 0 0 0 0 $0


Flare management plan review g 1 1 1 47 47 2 5 $2,673.57


2. Periodic reports h










Semiannual parameter exceedance reports 4 2 8 142 1136 57 114 $64,620.79


Semiannual compliance - Storage tank seal gap failure reports 4 2 8 142 1136 57 114 $64,620.79


Semiannual compliance – LDAR reports 10 2 20 142 2840 142 284 $161,551.98


Semiannual compliance – Process vents 1 2 2 142 284 14 28 $16,155.20


Semiannual compliance – Heat exchange systems 1 2 2 142 284 14 28 $16,155.20


Semiannual reports – Storage 0.25 0.5 0.125 142 18 1 2 $1,009.70


Semiannual reports – Relief valves 1 2 2 142 284 14 28 $16,155.20


Semiannual reports – Bypass lines 0.25 0.5 0.125 142 18 1 2 $1,009.70


Semiannual reports – Delayed cokers 0.25 0.5 0.125 142 18 1 2 $1,009.70


Semiannual reports – Flares 2 4 8 142 1136 57 114 $64,620.79


Semiannual reports - Maintenance Vents 0.25 0.5 0.125 14.2 2 0 0 $100.97


Quarterly report for fenceline monitoring 1 4 4 142 568 28 57 $32,310.40


Audit Record Review










Maintenance Vents - <72 lb/day i 0.2 1 0.2 36 7.1 0.4 0.7 $403.88


TOTAL (rounded) j 9,890 $373,000














Assumptions:


a. We estimate there are 142 existing petroleum refineries, and that no new refineries will become subject to the rule over the 3-year period of this ICR. We have further assumed that a refinery has the following affected units: 12 Group 1 storage vessels; 11 process units subject to LDAR provisions; 9 process vents for requiring monitoring, recordkeeping, and reporting; and 3 heat exchange systems subject to a monthly sampling program for VOC leak detection and repair, as well as recordkeeping and reporting requirements to ensure compliance with the program.


b. This ICR uses the following labor rates: $68.37 for managerial, $50.72 for technical, and $27.46 for clerical labor. These rates are from the Office of Personnel Management (OPM), 2020 General Schedule, which excludes locality rates of pay. The rates have been increased by 60 percent to account for the benefit packages available to government employees.


c. Only new respondents or respondents that reconstruct units must comply with initial monitoring, recordkeeping and reporting requirements for existing units, including: initial notifications; the design analysis and establishment of operating parameters for storage vessels, LDAR initial requirements, initial performance testing for process vents routed to a control device; heat exchanger requirements, and development of startup and malfunction plans and record systems for each unit. We estimate that existing refineries will reconstruct 10 percent of their existing units.


d. The notification of reconstruction is only required for process vents routed to control devices. We assume that 4 process vents per refinery are routed to control devices, and of which existing refineries will reconstruct 10 percent.


e. The notification of compliance status includes performance test results, as required by the general provisions.


f. Notification of compliance status is a one-time response required by the 2015 amendment.


g. We assume one-third of all respondents (142/3 = 47) make periodic updates to the Flare Management Plan each year.


h. The rule requires that respondents submit semiannual compliance reports addressing each affected unit subject to the rule.


i. Assumes that 25% of the respondents will be audited over the 3-year period of the ICR.


j. Totals have been rounded to 3 significant figures. Figures may not add exactly due to rounding.


N/A – Not Applicable



Sheet 3: O&M

Capital/Startup vs. Operation and Maintenance (O&M) Costs





(A)
Continuous Monitoring Device
(B)
Capital/Startup Cost for One Respondent
(C)
Number of New Respondents
(D)
Total Capital/Startup Cost, (B X C)
(E)
Annual O&M Costs for One Respondent
(F)
Number of Respondents with O&M
(G)
Total O&M
(E x F)






Air stripping column and FID analyzer a, b $116,870 0 $0 $1,093 142 $155,226





Totals c

$0

$155,000





a. We assume that no new refineries will become subject to this regulation. New refineries will need to purchase and install LDAR equipment for heat exchange systems, including an FID analyzer and a portable air stripping column apparatus, for sample collection. For each refinery, we estimate the total cost to be $116,870, assuming a capital discount rate of 7 percent, annual interest over 10 years, and that there will be no other capital costs associated with other affected units.





b. The O&M cost assumes one mid-point calibration of sampling equipment prior to each sampling event. For each refinery, we assume 0.25 technical labor hours per sampling event, 12 sampling events per refinery per year, and 3 heat exchange systems per refinery.





c. Totals have been rounded to 3 significant figures. Figures may not add exactly due to rounding.
























Total Annual Responses

Number of Respondents
(A)
Information Collection Activity
(B)
Number of Respondents
(C)
Number of Responses
(D)
Number of Existing Respondents That Keep Records But Do Not Submit Reports
(E)
Total Annual Responses
E=(BxC)+D



Respondents That Submit Reports Respondents That Do Not Submit Any Reports
Initial Notifications a:





Notification of reconstruction process vents b 14.2 4 0 56.8


(A) (B) (C) (D) (E)
Notification of compliance status – storage vessels 14.2 12 0 170.4

Year Number of New Respondents 1 Number of Existing Respondents Number of Existing Respondents that keep records but do not submit reports Number of Existing Respondents That Are Also New Respondents Number of Respondents
(E=A+B+C-D)
Notification of compliance status – equipment leaks 14.2 11 0 156

1 14.2 142 0 14.2 142
Notification of compliance status – process vents 14.2 9 0 128

2 14.2 142 0 14.2 142
Notification of compliance status – heat exchange systems 14.2 3 0 43

3 14.2 142 0 14.2 142
Notification of performance test – process vent control devices b 14.2 4 0 57

Average 14.2 142 0 14.2 142
Notification of storage vessel inspections 14.2 12 0 170

1 New respondents include sources with constructed, reconstructed and modified affected facilities. In this standard, existing respondents who construct new facilities or modify existing facilities submit initial notifications.




Notification of compliance status – Storage vessels, delayed cokers 0 2 0 0







Notification of compliance status – Relief valves, flares 0 2 0 0







Request for alternative monitoring for fenceline requirements 0 1 0 0







Flare management plan review 47 1 0 47







Periodic Reports:











Semiannual parameter exceedance reports 142 2 0 284







Semiannual compliance reports - Storage tank seal gap failure 142 2 0 284







Semiannual compliance reports – LDAR 142 2 0 284







Semiannual compliance reports – process vents 142 2 0 284







Semiannual compliance reports – heat exchange system 142 2 0 284







Semiannual reports – Storage d 142 0.5 0 71







Semiannual reports – Relief valves d 142 2 0 284







Semiannual reports – Bypass lines d 142 0.5 0 71







Semiannual reports – Delayed cokers d 142 0.5 0 71







Semiannual reports – Flares d 142 4 0 568







Semiannual reports - Maintenance Vents d, e 14.2 0.5 0 7







Quarterly report for fenceline monitoring 142 4 0 568







Maintenance vents <72lb/day f 36 1 0 36







TOTAL


3,924







a Only new respondents or respondents with reconstructed units must comply with initial monitoring, recordkeeping, and reporting requirements for existing units, including initial notifications; design analysis and establishment of operating parameters for storage vessels; LDAR initial requirements; initial performance testing for process vents routed to a control device; heat exchanger requirements; and development of startup and malfunction plans and record systems for each unit. We estimate that existing refineries will reconstruct 10 percent of their existing units.







b We assume that 4 process vents per refinery are routed to control devices, and that existing refineries will reconstruct 10 percent of these vents.







c Assume that one-third of refineries revise their flare management plan each year and submit the revised version to EPA for review.







d These additional semiannual reports were added in the 2015 amendments.







e Semiannual reports for maintenance vents are expected for 10% of the reporters during each year.







f Assumes that 25% of the respondents will be audited over the 3-year period of the ICR. This requirement is a result of the 2018 amendments, and is documented in Table 1 of the Supporting Statement for ICR 1692.12.

































Estimating Capital and Operation and Maintenance Costs for the 2015 Amendments











Capital vs. Operation and Maintenance (O&M) Costs for Fenceline Monitoring





(A)
Facility Size (acreage)
(B)
Capital Cost for One Affected Facility
(C)
Number of Affected Facilities
(D)
Total Capital Cost
(B x C)
(E)
Number of Affected Facilities
(F)
Annual O&M Costs for One Affected Facility a
(G)
Total Annual O&M Cost
(E x F)


















Small $86,650 0 $0 84 $8,665 $727,860





Medium $89,270 0 $0 27 $8,927 $241,029





Large $90,880 0 $0 31 $9,088 $281,728





TOTAL
0 $0 142
$1,250,000





a For fenceline monitoring, costs vary depending on the physical size (not capacity) of the refinery where a small refinery is less than 750 acres, a medium refinery is between 750 acres and 1,500 acres, and a large refinery is greater than 1,500 acres. There are 84 small refineries, 27 medium refineries and 31 large refineries, for a total of 142 refineries. There are no affected facilities with capital costs, as all fenceline monitoring equipment required by the 2015 amendment have has been installed.





b Assumed to be 10 percent of capital cost. EPA assumes that all refineries will use in-house labor to collect samples and would conduct sample analysis in-house.











Note: Totals have been rounded to three significant figures.





































Capital vs. Operation and Maintenance (O&M) Costs for Flare Monitoring





(A)
Monitoring Equipment or Material
(B)
Capital Cost for One Affected Flare
(C)
Number of Affected Flares
(D)
Total Capital Cost
(B x C)
(E)
Annual O&M Costs for One Affected Flare
(F)
Number of Affected Flares
(G)
Total Annual O&M Cost
(E x F)






Calorimeter $105,000 0 $0 $20,100 85 $1,708,500





H2 Analyzer $36,000 0 $0 $20,000 243 $4,860,000





Steam Controls/Flow Monitor $684,000 0 $0 $59,730 190 $11,348,700





Air Controls/ Flow Monitor $164,000 0 $0 $36,520 37 $1,351,240





Average Natural Gas (NG) Costs per Flare to Meet NHVcz Targets $0 0 $0 $100,030 190 $19,005,700





Steam Costs (Savings) per Flare for Steam Controls to Meet NHVcz Targets $0 0 $0 ($56,470) 190 ($10,729,300)





Engineering Calculation Costs $7,000 0 $0 $12,500 267 $3,337,500





TOTAL
0 $0
510 $30,900,000





a There are 510 flares that would be subject to the flare monitoring requirements at the 142 major source refineries. There are no affected facilities with capital costs, as all flare monitoring equipment required by the 2015 amendment has been installed. If a source reconstructs or modifies a flare, EPA assumes the equipment will be re-used.

$155,000


b Note: Totals have been rounded to three significant figures.







$1,250,000











$30,900,000


Capital vs. Operation and Maintenance (O&M) Costs for Relief Valves

$323,000


(A)
Equipment or Material
(B)
Capital Cost for One Affected Valve
(C)
Number of Affected Valves
(D)
Total Capital Cost
(A x B)
(E)
Annual O&M Costs for One Affected Valve
(F)
Number of Affected Valves
(G)
Total Annual O&M Cost
(D x B)


$32,628,000 Total O&M Costs

Install Monitor on Relief Valves $809 0 $0 $81 1,600 $129,429





Relief Valves Requiring Additional Prevention Measures $1,208 0 $0 $121 1,600 $193,333





TOTAL
0 $0
3,200 $323,000





a Capital costs are based on the 2015 final rule ICR, which assumed the total capital cost to install a monitor on each relief valve is $3,882,880 for an estimated 4,800 relief valves over the next 3 years ($3,882,880/4800 valves = $809/valve). Additionally, it was estimated that the cost for relief valves requiring additional prevention measures would be $5,800,000 ($1,208/valve). This ICR assumes no capital costs, as all monitoring equipment required by the 2015 amendment have been installed and there are no new petroleum refineries.





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