Burden and Cost Calculations

2535t03.xlsx

DRAFT - On-Highway Motorcycle Certification and Compliance Program (Renewal)

Burden and Cost Calculations

OMB: 2060-0710

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Overview

HWY MTC Manufacturers
IC Reporting Obligations
Respondent Burden
.02 Respondent Burden
Agency Burden
EPA Wages
Industry Wages


Sheet 1: HWY MTC Manufacturers

Year 2019


Total Number of Manufacturers 55
Small Manufacturers 10
Foreign Manufacturers ?
Large Manufacturers (>10,000 sales)/ non-SVM 45

Sheet 2: IC Reporting Obligations

Type Regulatory citation Labor Hours Notes Forms (not already included under EV-CIS)
Production Reports 86.415-78(b)
Due 45-days after the end of the model year 5900-90
Certification Application 86.416-80
Appropriately describe the vehicle, all emissions control devices, adjustable parameters, certification data 5900-464, 5900-NEW
Certification/durability Test 86.427-78
Service accumulation, (1/2) useful life deterioration and certification testing
Confirmatory test 86.434-78
Requested by the EPA and performed at the direction and location of the EPA test order.
Production testing 86.415-78(a)
Requested by the EPA. Manufacturers may be requested to provide service accumulation to some minimal test distance before providing the production vehicle to the EPA for testing.
Amendments to the Application 86.438-78, 86.439-78
As requested by the manufacturer for various purposes, i.e. add models or alter certified configurations.
Maintain certificaiton and testing records 86.440-78


ABT end-of-year report 86.449
Prepared only by manufacturers that are utilizing the averaging flexibility for an averaging set of engine families. 5900-339
Evaporative testing and standards 86.410-2006(g)


Emissions Defect Reporting 85.1903
Defect information reports required under paragraph (a) of this section shall be submitted not more than 15 working days after an emission-related defect is found to affect twenty-five vehicles or engines of the same model year. 
Voluntary Emissions Recall Report 85.1904
Quarterly submission of a report describing the manufacturer's voluntary emissions recall plan as prescribed by this section within 15 working days of the date owner notification was begun. The manufacturer shall report on the progress of the recall campaign by submitting subsequent reports for six consecutive quarters commencing with the quarter after the voluntary emissions recall campaign actually begins.
Maintenance of Records 86.440-78
(1) General Records(A) Identification and description of all certification vehicles for which testing is required under this subpart.

(B) A description of all emission control systems which are installed on or incorporated in each certification vehicle.

(C) A description of all procedures used to test each such certification vehicle.

(2) Individual records. (i) A brief history of each motocycle used for certification under this subpart including:

(A)(1) In the case where a current production engine is modified for use in a certification vehicle, a description of the process by which the engine was selected and of the modification made.

(2) In the case where the engine for a certification vehicle is not derived from a current production engine, a general description of the build-up of the engine (e.g., experimental heads were cast and machined according to supplied drawings, etc.)

(3) In both cases above, a description of the origin and selection process for the carburetor, fuel system, emission control system components, and exhaust after treatment device shall be included.

(B) A complete record of all emission tests performed (except tests performed by EPA directly) including test results, the date and purpose of each test, and the distance accumulated on the vehicle.

(C) The date of each service accumulation run, listing the distance accumulated.

(E) A record and description of all maintenance and other servicing performed, giving the date of the maintenance or service and the reason for it.

(F) A record and description of each test performed to diagnose engine or emissions control system performance, giving the date and time of the test and the reason for it.

(H) A brief description of any significant events affecting the vehicle during any time in the period covered by the history, not described by an entry under one of the previous headings, including such extraordinary events as vehicle accidents or dynamometer runaway.

(3) ...retained by the manufacturer for a period of six (6) years after the issuance of all certificates of conformity to which they relate. Routine emission test records shall be retained by the manufacturer for a period of one (1) year after issuance of all certificates of conformity to which they relate.

Sheet 3: Respondent Burden


Information Collection Activity Respondents
(manufacturers)
Annual Occurrences of Activity Managerial/$104.94 Engineer/ $71.53 Technologist/ 46.23 Administrative/ $38.17 total hrs per activity total labor cost per activity Total Hours per yr Total Labor Cost/ Year total hours per respondent (manufacturer) per year total labor costs per respondent (manufacturer) per year Capital & Startup per Activity per respondent (manufacturer) O&M per Activity per respondent (manufacturer) Total Capital Cost/ year Total O&M Cost/ Year Total Non-Labor Cost/ Year Total Cost/ Year


86.416-80 Prepare and Submit application for certification 95 314 2 $210 4 $286 4 $185 16 $611 26 $1,292 8,164 $405,555 86 $4,269




$405,555


86.427-78 Perform emissions testing on the EDV, including service accumulation and deterioration factor testing.

























Internal Test facility 3 4 5 $525 10 $715 250 $11,557 10 $382 275 $13,179 1,100 $52,714 367 $17,571 $5,333 $2,335 $15,999 $9,340 $25,339 $78,053



Contract Cost testing 16 17 1 $105 2 $143 3 $139 1 $38 7 $425 119 $7,222 7 $451
$5,000 $- $85,000 $85,000 $92,222



Electric Motorcycle manufacturers 27 40






$- - $- - $- - $-



$- $-


86.438-78, 86.439-78 Amendments to the application ("running changes" requiring the issue of a new certificate revision number) 18 183
$- 1 $72 1 $46 4 $153 6 $270 1,098 $49,488 61 $2,749

$- $- $- $49,488


86.416-80 Certify Using Previous Year Cert Data 49 253
$- 1 $72 0 $- 4 $153 5 $224 1,265 $56,722 26 $1,158

$- $- $- $56,722


86.410-2006(g) Permeation Testing (if applicable) 55 140
$- 1 $72 1 $46 1 $38 3 $156 420 $21,829 8 $397

$- $- $- $21,829


86.415-78(a) Production testing 9 9
$- 1 $72 1 $46 1 $38 3 $156 27 $1,403 3 $156

$-
$- $1,403


86.434-78 EPA Confirmatory Testing 6 6
$- 1 $72 5 $231 1 $38 7 $341 42 $2,045 7 $341

$- $- $- $2,045


86.415-78(b) Production vehicle test reports (45-day report) 95 314
$- 1 $72 1 $46 4 $153 6 $270 1,884 $84,914 20 $894

$- $- $- $84,914


86.449 Averaging report (end-of-year report) 4 61
$- 1 $72 0 $- 4 $153 5 $224 305 $13,676 76 $3,419

$- $- $- $13,676


85.1903 Emissions Defect Reporting 4 4 1 $105 1 $72 1 $46 1 $38 4 $261 16 $1,043 4 $261

$- $- $- $1,043


85.1904 Voluntary Emissions Recall Report 4 4 1 $105 4 $286 5 $231 4 $153 14 $775 56 $3,099 14 $775

$- $- $- $3,099


86.440-78 Record Keeping requirements: General records of vehicles, history of engine family certification, routine emissions test records, and all other records related to certification and testing to be kept for 6-years. 95 314
$- 1 $72 1 $46 4 $153 6 $270 1,884 $84,914 20 $894 $1,000 $120 $95,000 $11,400 $106,400 $191,314



Unique Respondents: 95 1663








total 16,380 $784,626


Total $110,999 $105,740 $216,739 $1,001,365

Total non-labor per response


Engine families 314








Reporting 14,496 $699,712



Reporting $15,999 $110,339 $110,339

351.3980891719750


Average annual activites per respondent 17.5052631578947








Recordkeeping 1,884 $84,914



Recordkeeping $95,000 $106,400 $106,400

338.8535031847130









































Hrs Labor Costs O&M Capital Total Non-Labor Costs Total Costs



















Total Average Annual 16,380 $784,626 $105,740 $110,999 $216,739 $1,001,365















































Hrs Labor Costs O&M Capital Total Non-Labor Costs Total Costs



















Per Respondent (95 manufacturers) per Year 172 $8,259 $1,113 $1,168 $2,281 $10,541






Color Legend Certification
























Reporting











Hrs Labor Costs O&M Capital Total Non-Labor Costs Total Costs






Record Keeping










Per engine family (314 total)per Year 52 $2,499 $337 $354 $690 $3,189














































Change between .03 and what .02 should have been

Delta from .03 to what was in .02 ICR



NAICS classification: 336991

Motorcycle and motorcycle parts manufacturers








Hrs Labor Costs O&M Capital Total Non-Labor Costs Total Costs

RESPONDENTS 40



336310

Motor Vehicle Gasoline Engine and Engine Parts Manufacturing







Total Average Annual (480) $190,123

$(44,805) $145,318

BURDEN HOURS 960



Labor:



















LABOR COST $323,351



NAICS 336000:








Hrs Labor Costs O&M Capital Total Non-Labor Costs Total Costs

OPERATING COST $(76,820)



Category-









Per Respondent per Year (134) $(2,550)

$(2,474) $(5,024)

CAPITAL COST $13,355





Multiplier (130%)
















non-labor costs $(63,465)



Mangement $80.72 $104.94








Hrs Labor Costs O&M Capital Total Non-Labor Costs Total Costs

total cost $259,886



Legal Asstsance $72.11 $93.74







Per engine family (282 to 314 total)per Year (8) $391

$(237) $153







Engineer $55.02 $71.53























Engineer technologist $35.56 $46.23























Administrative Support $29.36 $38.17























Sheet 4: .02 Respondent Burden


Information Collection Activity Respondents
(manufacturers)
Responses (Engine Families) Managerial/$104.94 Engineer/ $71.53 Technologist/ 46.23 Administrative/ $38.17 total hrs per activity total labor cost per activity Total Hours per yr Total Labor Cost/ Year total hours per respondent (manufacturer) per year total labor costs per respondent (manufacturer) per year Capital & Startup per Activity/respondent (manufacturer) O&M per Activity/response Total Capital Cost/ year Total O&M Cost/ Year Total Non-Labor Cost/ Year Total Cost/ Year
86.416-80 Prepare and Submit application for certification 55 282 2 $177 0 $- 4 $152 16 $466 22 $795 6,204 $224,275 113 $4,078




$224,275
86.427-78 Perform emissions testing on the EDV, including service accumulation and deterioration factor testing.






















Internal Test facility 8 16 5 $443 0 $- 245 $9,298 10 $292 260 $10,032 4,160 $160,512 520 $20,064 $5,333 $2,335 $42,664 $18,680 $61,344 $221,856

Contract Cost testing 9 26 1 $89 0 $- 0 $- 1 $29 2 $118 52 $3,060 6 $340
$4,500 $- $117,000 $117,000 $120,060

Electric Motorcycle manufacturers 0 0






$- - $- - $-





$- $-
86.438-78, 86.439-78 Amendments to the application ("running changes" requiring the issue of a new certificate revision number) 18 183
$- 0 $- 1 $38 4 $117 5 $155 915 $28,283 51 $1,571

$- $- $- $28,283
86.416-80 Certify Using Previous Year Cert Data 38 240
$- 0 $- 1 $38 4 $117 5 $155 1,200 $37,092 32 $976

$- $- $- $37,092
86.410-2006(g) Permeation Testing (if applicable) 55 140
$- 0 $- 1 $38 1 $29 2 $67 280 $9,394 5 $171

$- $- $- $9,394
86.415-78(a) Production testing 9 9
$- 0 $- 1 $38 1 $29 2 $67 18 $604 2 $67

$-
$- $604
86.434-78 EPA Confirmatory Testing 6 6
$- 0 $- 1 $38 1 $29 2 $67 12 $403 2 $67

$- $- $- $403
86.415-78(b) Production vehicle test reports (45-day report) 55 282
$- 0 $- 1 $38 4 $117 5 $155 1,410 $43,583 26 $792

$- $- $- $43,583
86.449 Averaging report (end-of-year report) 4 61
$- 0 $- 1 $38 4 $117 5 $155 305 $9,428 76 $2,357

$- $- $- $9,428
85.1903 Emissions Defect Reporting 4 4 1 $105 0 $- 1 $38 1 $29 3 $172 12 $688 3 $172

$- $- $- $688
85.1904 Voluntary Emissions Recall Report 4 4 1 $105 0 $- 4 $152 4 $117 9 $373 36 $1,493 9 $373

$- $- $- $1,493
86.440-78 Record Keeping requirements: General records of vehicles, history of engine family certification, routine emissions test records, and all other records related to certification and testing to be kept for 6-years. 55 282
$- 0 $- 4 $152 4 $117 8 $268 2,256 $75,689 41 $1,376 $1,000 $100 $55,000 $28,200 $83,200 $158,889


55 1253








Total: 16,860 $594,503


Total: $97,664 $163,880 $261,544 $856,047


Engine families 282








Reporting 14,604 $518,814


Reporting $42,664 $135,680 $178,344 $697,158


Average annual activites per respondent 22.7818181818182








Recordkeeping 2,256 $75,689


Recordkeeping $55,000 $28,200 $83,200 $158,889






































Hrs Labor Costs Non-Labor Costs Total Costs


















Total Average Annual 16,860 $594,503 $261,544 $856,047











































Hrs Labor Costs Non-Labor Costs Total Costs


















Per Respondent per Year 307 $10,809 $4,755 $15,564





Color Legend Certification





















Reporting











Hrs Labor Costs Non-Labor Costs Total Costs





Record Keeping










Per engine family (282 total)per Year 60 $2,108 $927 $3,036










































From .02 SS










NAICS classification: 336991

Motorcycle and motorcycle parts manufacturers







RESPONDENTS 55









336310

Motor Vehicle Gasoline Engine and Engine Parts Manufacturing







BURDEN HOURS 15,420









Labor:










LABOR COST $461,275









NAICS 336000:







OPERATING COST $182,560









Category-









CAPITALIZED COST $97,644











Multiplier (130%)







total non-labor costs $280,204









Mangement $80.72 $88.55







total cost $741,479









Legal Asstsance $72.11 $93.74



















Engineer $55.02 $71.53




















Engineer technologist $35.56 $37.95




















Administrative Support $29.36 $29.15




















Sheet 5: Agency Burden


Information Collection Activity Agency Activity Hours per activity Responses EPA Employee Average Wage ($158.00) Admin ($20.35) Total Labor/ Cost Total Labor Hours
86.416-80 Prepare and Submit application for certification Review Applications 6 314 $316.00 2 $81.41 4 $124,785.08 1884
86.427-78 Perform emissions testing on the EDV, including service accumulation and deterioration factor testing. Review Emissions Test Data n/a 274 $- 0 $- 0 $0.00 0
86.438-78, 86.439-78 Amendments to the application ("running changes" requiring the issue of a new certificate revision number)
n/a 139 $- 0 $- 0 $0.00 0
86.416-80 Certify Using Previous Year Cert Data Review Applications n/a 253 $- 0 $- 0 $0.00 0
86.410-2006(g) Permeation Testing (if applicable) Review Permeation information n/a 0 $- 0 $- 0 $0.00 0











86.415-78(a) Production testing Select for testing and assess compliance of test article 11 12 $1,579.98 10 $20.35 1 $19,204.03 132
86.434-78 EPA Confirmatory Testing Select for testing and assess certification vehicle for compliance 11 12 $1,579.98 10 $20.35 1 $19,204.03 132
86.415-78(b) Production vehicle test reports (45-day report) Receive and review reports 2 314 $158.00 1 $20.35 1 $56,002.01 628
86.449 Averaging report (end-of-year report) Receive and review reports 2 4 $158.00 1 $20.35 1 $713.40 8
85.1903 Emissions Defect Reporting Receive and review reports 2 0 $158.00 1 $20.35 1 $0.00 0
85.1904 Voluntary Emissions Recall Report Assess validity of VERR plan, approve or consult until approval 2 0 $158.00 1 $20.35 1 $0.00 0
86.440-78 Record Keeping requirements: General records of vehicles, history of engine family certification, routine emissions test records, and all other records related to certification and testing to be kept for 6-years. Receive and review reports n/a 0 $- 0 $- 0 $0.00 0




1322



$219,909 2784












Level Rate Rate Increase by 1.6






Engineer Average EPA Employee wage with 1.6% mulitplier $98.75 $158.00






IT and Admin Support Administrative Assistance $12.72 $20.35







Sheet 6: EPA Wages

SALARY TABLE 2022-DCB (opm.gov)






Multiplier (1.6%)
GS-14 74.8495192307692 119.759230769231
GS-13 59.9163461538462 95.8661538461539
GS-12 50.3884615384615 80.6215384615385
Admin (2) 12.72 20.352









Average EPA 98.7489743589744 157.998358974359

Sheet 7: Industry Wages

Motor Vehicle Manufacturing - May 2022 OEWS Industry-Specific Occupational Employment and Wage Estimates (bls.gov)



Multiplier (130%)
Mangement 80.72 104.936
Legal Asstsance 72.11 93.743
Engineer 55.02 71.526
Engineer technologist 35.56 46.228
Administrative Support 29.36 38.168
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