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24
See 5 U.S.C. 603(c).
estimate that all of the Fixed Microwave
licensees (excluding broadcast auxiliary
licensees) would qualify as small
entities under the SBA definition.
D. Description of Projected Reporting,
Recordkeeping, and Other Compliance
Requirements
54. The Fifth NPRM seeks comment
on proposals for relocation procedures
applicable to BRS licensees in the 2150–
2160/62 MHz band FS licensees in the
2160–2175 MHz band, but does not
propose service rules. Thus, the item
contains no new reporting,
recordkeeping, or other compliance
requirements.
E. Steps Taken To Minimize Significant
Economic Impact on Small Entities, and
Significant Alternatives Considered
55. The RFA requires an agency to
describe any significant alternatives that
it has considered in reaching its
proposed approach, which may include
the following four alternatives (among
others): (1) The establishment of
differing compliance or reporting
requirements or timetables that take into
account the resources available to small
entities; (2) the clarification,
consolidation, or simplification of
compliance or reporting requirements
under the rule for small entities; (3) the
use of performance, rather than design,
standards; and (4) an exemption from
coverage of the rule, or any part thereof,
for small entities.
24
56. The proposals contained in the
Fifth NPRM are designed to provide
spectrum to support the introduction of
new advanced mobile and fixed
terrestrial wireless services. This action
is critical to the continuation of
technological advancement, furthers the
goals of the Telecommunications Act of
1996, and serves the public interest. We
are likewise committed to ensuring that
the disruption to incumbent operations
and the economic impact of this
proceeding on incumbent licensees is
minimal. As discussed in Section A,
supra, we have proposed to establish
rules based on our existing Emerging
Technologies relocation procedures to
govern the entry of new licensees into
the 2150–2160/62 MHz and 2160–2175
MHz bands. An alternative option
would be to offer no relocation process,
and instead require incumbent licensees
to cease use of the band by a date
certain and prohibit new licensees from
entering the band until that date. We
believe that an Emerging Technologies-
based relocation procedure is preferable,
as it draws on established and well
known principles (such as time-based
negotiation periods and the requirement
of negotiating in good faith), benefits
small BRS and FS licensees because the
proposals would require new AWS
licensees to pay for the costs to relocate
their incumbent operations to
comparable facilities, and—for small
AWS licensees—offers a process by
which new services can be brought to
the market expeditiously. Moreover, we
believe that the provision of additional
spectrum that can be used to support
AWS will directly benefit small
business entities by providing new
opportunities for the provision of
innovative new fixed and mobile
wireless services.
F. Federal Rules That May Duplicate,
Overlap, or Conflict With the Proposed
Rule
57. None.
Ordering Clauses
58. Pursuant to Sections 1, 4(i), 7(a),
301, 303(f), 303(g), 303(r), 307, 316, and
332 of the Communications Act of 1934,
as amended, 47 U.S.C. 151, 154(i),
157(a), 301, 303(f), 303(g), 303(r), 307,
316, and 332, this Fifth NPRM of
proposed rule making is adopted.
59. Notice is hereby given of the
proposed regulatory changes described
in this Fifth NPRM of proposed rule
making, and that comment is sought on
these proposals.
60. The Commission’s Consumer and
Governmental Affairs Bureau, Reference
Information Center, shall send a copy of
this Eighth Report and Order and Fifth
NPRM of proposed rule making,
including the Final Regulatory
Flexibility Analysis and the Initial
Regulatory Flexibility Analysis to the
Chief Counsel for Advocacy of the Small
Business Administration.
Federal Communications Commission.
Marlene H. Dortch.
Secretary.
[FR Doc. 05–21407 Filed 10–25–05; 8:45 am]
BILLING CODE 6712–01–P
DEPARTMENT OF TRANSPORTATION
Pipeline and Hazardous Materials
Safety Administration
49 CFR Parts 173 and 180
[Docket No. PHMSA–03–14405 (HM–220F)]
RIN 2137–AD78
Hazardous Materials Regulations:
Aluminum Cylinders Manufactured of
Aluminum Alloy 6351–T6 Used in
SCUBA, SCBA, Carbon Dioxide, and
Oxygen Service—Revised
Requalification and Use Criteria
AGENCY
:
Pipeline and Hazardous
Materials Safety Administration
(PHMSA), DOT.
ACTION
:
Supplemental notice of
proposed rulemaking.
SUMMARY
:
On September 10, 2003, the
Research and Special Programs
Administration—the predecessor agency
to the Pipeline and Hazardous Materials
Safety Administration published a
notice of proposed rulemaking (NPRM)
to propose an inspection and testing
program for early detection of sustained
load cracking in certain cylinders
manufactured with aluminum alloy
6351–T6. Based on comments received
in response to that NPRM, we are
proposing to adopt a maximum service
life for cylinders manufactured with
aluminum alloy 6351–T6 and to
prohibit the use of these cylinders after
the expiration of their maximum service
life.
DATES
:
Comments must be received by
December 27, 2005.
ADDRESSES
:
You may submit comments
to Docket No. PHMSA–03–14405 (HM–
220F) by any of the following methods:
•
Federal eRulemaking Portal: Go to
http://www.regulations.gov. Follow the
online instructions for submitting
comments.
•
DOT Web site: http://dms.dot.gov.
To submit comments on the DOT
electronic docket site, click ‘‘Comment/
Submissions,’’ click ‘‘Continue,’’ fill in
the requested information, click
‘‘Continue,’’ enter your comment, then
click ‘‘Submit.’’
•
Fax: 202–493–2251.
•
Mail: Docket Management System;
U. S. Department of Transportation, 400
Seventh Street, SW., Nassif Building,
Room PL–401, Washington, DC 20590–
0001.
•
Hand Delivery: Docket Management
System; Room PL–401 on the plaza level
of the Nassif Building, 400 Seventh
Street, SW., Washington, DC, between 9
a.m. and 5 p.m., Monday through
Friday, except Federal holidays.
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Instructions: You must include the
agency name and docket number
PHMSA–03–14405 (HM–220F) or the
Regulatory Identification Number (RIN)
for this notice at the beginning of your
comment. You should submit two
copies of your comments if you submit
them by mail. If you wish to receive
confirmation that we received your
comments, you must include a self-
addressed stamped post card. Note that
all comments received will be posted
without change to http://dms.dot.gov
including any personal information
provided. Please see the Privacy Act
section of this document.
FOR FURTHER INFORMATION CONTACT
:
Mark Toughiry, Office of Hazardous
Materials Technology, (202) 366–4545,
or Kurt C. Eichenlaub, Office of
Hazardous Materials Standards, (202)
366–8553; PHMSA, U.S. Department of
Transportation, 400 Seventh Street SW.,
Washington, DC 20590–0001.
SUPPLEMENTARY INFORMATION
:
Contents
I. Background
II. Previously Published NPRM
III. Analysis of Comments
IV. Proposals in This SNPRM
V. Section-By-Section Review
VI. Regulatory Analyses and Notices
A. Statutory/Legal Authority for This
Rulemaking
B. Executive Order 12866 and DOT
Regulatory Polices and Procedures
C. Executive Order 13132
D. Executive Order 13175
E. Regulatory Flexibility Act, Executive
Order 13272, and DOT Procedures and
Policies
F. Paperwork Reduction Act
G. Regulation Identifier Number (RIN)
H. Unfunded Mandates Reform Act
I. Environmental Assessment
J. Privacy Act
List of Subjects
I. Background
Cylinders made of aluminum alloy
6351–T6 are known to be susceptible to
sustained load cracking (SLC) in the
neck and shoulder area of the cylinder.
The majority of SLC-related ruptures
have occurred in self-contained
underwater breathing apparatus
(SCUBA), self-contained breathing
apparatus (SCBA), and oxygen services.
Since 1994, the Pipeline and Hazardous
Materials Safety Administration
(PHMSA, we) has been notified of
thirteen suspected SLC ruptures of
cylinders manufactured of aluminum
alloy 6351–T6. Five of the thirteen
ruptures resulted in serious injuries.
Data from manufacturers show there are
thousands of cylinders with small, non-
leaking cracks, that are regularly
detected during a diligent, proper
requalification process. Manufacturers
of cylinders made from the 6351–T6
aluminum alloy have performed
research, testing and analysis to
determine whether there is any
correlation between SLC and the
probability of a cylinder rupture. The
data indicated the cylinders would leak
but not rupture when operated at
marked service pressure. It was also
found the probability of cracking
increases with an increase in stress
levels. We performed additional
metallurgical analysis on several
ruptured cylinders to verify the cause of
failure and failure mode. (See the
metallurgical analysis reports at http://
hazmat.dot.gov/pubs/reports/cylinder/
3al
_
cyls
_
info.htm). Those metallurgical
analyses revealed SLC caused the
cylinder ruptures, but the results were
inconclusive as to why the cylinders
abruptly ruptured instead of developing
leaks. United States manufacturers
discontinued using aluminum alloy
6351–T6 in the mid-1990s, replacing it
with aluminum alloy 6061–T6, which is
not susceptible to SLC. Cylinders
manufactured of aluminum alloy 6351–
T6 prior to July 1990 include seamless
aluminum cylinders marked ‘‘DOT
3AL’’, including those marked with
‘‘DOT 3AL’’ above or near one of the
following exemption or special permit
numbers: 6498, 7042, 8107, 8364, and
8422. We estimate approximately six
million U.S. cylinders manufactured
from aluminum alloy 6351–T6 are
currently in use in SCUBA, SCBA,
Carbon Dioxide (CO
2
), and oxygen
services.
The primary domestic manufacturers
of DOT 3AL cylinders currently in
service are Luxfer USA; Walter Kidde
Co.; Cliff Impact Division of Parker
Hannifin Corporation; and Catalina
Cylinders. The majority of the cylinders
are being used in six major services: (1)
SCUBA, (2) SCBA, (3) CO
2
, (4) oxygen,
(5) industrial gases, and (6) fire
extinguishers.
On August 8, 2002, we published a
final rule (Docket HM–220D, 67 FR
51626) amending the requirements of
the Hazardous Materials Regulations
(HMR; 49 CFR parts 171–180)
applicable to the maintenance,
requalification, repair, and use of DOT
specification cylinders. On May 8, 2003,
we issued a subsequent final rule (68 FR
24653) that made further revisions in
response to appeals. In the final rule
and the response to appeals, we added
the following amendments pertaining to
DOT specification cylinders made with
aluminum alloy 6351–T6:
•
Removed the authorization for the
manufacture of DOT specification
cylinders from aluminum alloy 6351–T6
because cylinders manufactured with
this aluminum alloy have a greater risk
of failure than other aluminum
cylinders.
•
Prohibited these cylinders for
Hazard Zone A materials effective on
October 1, 2002. After that date,
cylinders made of aluminum alloy
6351–T6 may not be filled and offered
for transportation in toxic inhalation
hazard service.
•
Prohibited the use of cylinders
manufactured of aluminum alloy 6351–
T6 for gases having pyrophoric
properties.
•
Required a visual inspection of
DOT specification or exemption
cylinders made of aluminum alloy
6351–T6 for evidence of SLC in the neck
and shoulder area.
The HMR require DOT 3AL cylinders
to be requalified every five years (twelve
years for fire extinguishers) in
accordance with § 180.205. The
requalification performed under
§ 180.205 includes a visual inspection
(internal and external) and a volumetric
expansion test. During the visual
inspection, cylinders must be inspected
for evidence of SLC in the neck and
shoulder area. However, we understand
that in addition to the visual inspection
and volumetric expansion test, many
users and requalifiers are currently
performing an eddy current
examination. Approximately 2,000 eddy
current devices have been purchased by
various technicians in the dive, fire and
cylinder requalification industries to
examine aluminum cylinders for SLC.
Cylinder manufacturers report that a
large number of affected cylinders have
been removed from service because of
flaws discovered during eddy current
examinations.
II. Previously Published NPRM
On September 10, 2003, the Research
and Special Programs Administration,
the predecessor agency to the PHMSA,
published an NPRM proposing to
amend HMR requirements on aluminum
cylinders manufactured using
aluminum alloy 6351–T6. The NPRM
proposed a standard for early detection
of SLC to reduce the risk of a cylinder
rupture.
We evaluated the following three non-
destructive examination (NDE)
techniques—internal visual examination
(VE), eddy current examination (EE),
and ultrasonic examination (UE)—to
detect a critical-size crack. A cylinder
with a critical-size crack would be
removed from service. Under the
direction of PHMSA, Texas Research
Institute (TRI) evaluated these three
NDE (VE, EE, UE) methods by
performing blind examinations applied
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Federal Register / Vol. 70, No. 206 / Wednesday, October 26, 2005 / Proposed Rules
by individuals of varying skill levels
(See the Nondestructive Inspection of
High Pressure Aluminum Gas Cylinder,
Final Report, dated September 2000, at
http://hazmat.dot.gov/enforce/forms/
ohmforms.htm). TRI determined that
each NDE method was capable of
detecting SLC, but detection using VE
was limited by external factors, such as
the inspector’s eye sight, lighting,
position of the crack, and alertness of
the examiner. TRI also determined that
UE must be applied by a certified
technician to produce accurate results
in detecting SLC. TRI concluded EE
combined with a VE provides the most
accurate and practical examination for
detecting SLC. Both EE and VE can be
conducted by a requalifier with minimal
training.
In the NPRM, for cylinders
manufactured of aluminum alloy 6351–
T6 used in SCUBA (diving), SCBA
(firefighting), and oxygen service, we
proposed the following amendments:
•
Require cylinders to undergo a
combined visual and eddy current
examination.
•
Add a new Appendix C to Part 180,
to specify the procedure to conduct the
eddy current examination.
•
That suitable safeguards be
provided to protect personnel and
facilities should a cylinder fail during
the filling process.
•
That only individuals essential to
the filling process be allowed in the
vicinity of the cylinder during the filling
process.
Although we believe the thirteen
reported SLC ruptures under-represent
the extent of the SLC issue, we did not
have sufficient data to determine
whether the SLC-related ruptures
extend beyond those services discussed
above. Therefore, we requested
additional information from
manufacturers and users who were
aware of the rupture of any DOT 3AL
cylinder or any other cylinder
manufactured from aluminum alloy
6351–T6, whether the incident was
domestic or foreign, to submit the
information in their comments to this
rulemaking. More broadly, we invited
commenters to address the issue of
whether the new inspection
requirements proposed in the NPRM
should apply to cylinders manufactured
of aluminum alloy 6351–T6 and used in
services other than SCUBA, SCBA, or
oxygen.
III. Analysis of Comments
We received comments from several
individuals and organizations,
including cylinder manufacturers,
representatives of the SCUBA and
compressed gas industries, and eddy
current test equipment manufacturers.
In this supplemental notice, we discuss
comments submitted to the docket,
concerns raised by commenters, and our
decisions on specific issues.
A. Prohibited Use of 6351–T6 Cylinders
In response to the known
susceptibility of cylinders made of
aluminum alloy 6351–T6 to SLC, the
NPRM discussed three possible options,
which were evaluated as part of a cost-
benefit analysis to address existing
safety concerns: (1) Leaving the cylinder
in service without taking any additional
measures to reduce the risk, (2)
immediately removing all cylinders
made of aluminum alloy 6351–T6 from
service, or (3) performing a NDE at the
time of the cylinder’s periodic
requalification and requiring additional
operational controls (OC) during the
cylinder filling process. After careful
analysis, we selected the third option.
Several commenters suggest that
option (3) does not provide an adequate
level of safety. The commenters state
that SLC is a manufacturing problem,
and no level of testing will prevent
future incidents. These commenters
assert that the only way to prevent
future SLC incidents is to prohibit the
use of all aluminum alloy 6351–T6
cylinders. They also assert that the
safety benefits outweigh the costs
involved in removing these cylinders
from service and express concern that
the SLC problem will only get worse if
the cylinders remain in service.
We agree. However, the original
economic evaluation showed immediate
removal of these cylinders from service
would place an undue economic burden
on the affected industries. Although the
economic burden of immediate removal
is not justified, a gradual phase out of
these cylinders over time will address
the safety issue, and limit the costs
associated with removal of these
cylinders. Users of DOT 3AL cylinders
generally replace them with a new one
after 45–50 years. We revised the
economic analysis to examine the costs
of implementing option (3) with the
addition of a 40-year service life. The
economic analysis showed the addition
of a 40-year service life to option (3)
would provide an effective phase-out of
these cylinders over time without
imposing significant costs on the
affected industries. Since most of these
cylinders were manufactured prior to
1990, total removal of these cylinders
would be accomplished by the year
2030. In this SNPRM we are proposing
the addition of a 40-year service life on
existing DOT 3AL cylinders
manufactured of aluminum alloy 6351–
T6. Under this proposal, cylinders
would be prohibited from service when
they reach the end of a 40-year service
life. We are soliciting comments on
whether a 40-year period from the date
of manufacture is an appropriate service
life for these affected cylinders.
B. Combined Visual and Eddy Current
Testing
The NPRM proposed the addition of
a combined external visual and eddy
current examination at each required 5-
year periodic requalification for DOT
3AL cylinders manufactured of
aluminum alloy 6351–T6. The EE would
be performed in accordance with the
procedure outlined in Appendix C to
Part 180. The visual examination would
be conducted in accordance with CGA
Pamphlet C–6.1.
Some commenters express concern
over the five-year retest period as not
frequent enough to detect SLC. One
commenter states that experience has
shown SLC gradually becomes
noticeable 2–4 years before a
catastrophic event. The commenter
describes an incident in which a CO
2
cylinder leaked through the threads
during filling. The leak was a result of
SLC. The cracking was not visible at the
previous qualification, but in less than
a year’s time the crack became large
enough to leak product. Another
commenter asserts that cylinders filled
frequently (e.g., SCUBA) are more
susceptible to SLC and should be tested
more frequently than once every five
years. The commenter cites the dive
industry standard of conducting visual
inspections on an annual basis and
recommends reducing the retest period
to 2.5 years.
We disagree. Research has shown SLC
is a slow growing crack. A cylinder
manufactured of aluminum alloy 6351–
T6 properly examined using a
combination of an external visual and
the eddy current is not likely to develop
a critical SLC within a five year period.
Further, requiring a more frequent
examination would impose an
unnecessary burden on the regulated
community without significantly
increasing safety.
A few commenters express concern
about the qualification requirements for
inspectors who conduct the EEs. A large
number of the dive and fire industry EEs
are conducted by trained technicians
that have not been specifically approved
in accordance with § 107.805 to
requalify DOT specification cylinders.
Commenters suggest it may be difficult
to locate approved requalifiers with the
capability to conduct eddy current
examinations.
We recognize it may be difficult to
locate an inspector qualified to perform
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the EE and specifically approved in
accordance with § 107.805. In this
SNPRM we are proposing to require
each cylinder made of aluminum alloy
6351–T6 to be initially examined using
the eddy current/visual examinations
within 3 years from publication of a
final rule in the Federal Register. We
believe the transition period provides a
sufficient amount of time for inspectors
to obtain approval to perform eddy
current/visual examinations in
accordance with § 107.805. We are
soliciting comments on the proposed 3
year transition period for initial eddy-
current/visual examinations of the
affected cylinders.
C. Eddy Current and Visual
Examination Method (Part 180,
Appendix C)
Several commenters recommend
changes to the EE procedures specified
in proposed Appendix C to Part 180.
Some commenters suggest the
procedures provided in Appendix C to
Part 180 is outdated. They recommend
revising the language to more
appropriately reflect the terminology
used in the industry today. In addition,
some commenters suggest the procedure
is too specific. One commenter states,
‘‘by detailing the exact steps to be
followed and describing how the probe
must be handled, how the defect signal
should look, etc., you are in essence
stating that only one manufacturer’s
equipment is acceptable for the test.’’
These commenters note the operational
procedures for eddy current equipment
vary with the manufacturer and test
equipment. To avoid confusion and
conflicting procedures, these
commenters recommend requiring EEs
in accordance with the manufacturer’s
instructions. Some commenters
recommend revising Appendix C to Part
180 to list the elements that must be
included in the procedure, and the
criteria by which cylinders must be
condemned, without stating specific
procedural methods. They suggest this
will avoid limiting the industry to
specific procedures that may conflict
with current manufacturer
recommendations used by industry
today. One commenter states it is
inappropriate for PHMSA to refer to
equipment produced by specific
manufacturers when describing the
requirements for an appropriate EE and
suggest we remove any references to
equipment produced by a specific
manufacturer.
We agree with the commenters. The
procedures proposed in Part 180,
Appendix C may be too specific.
Further, it is not our intention to require
or endorse the use of eddy current
equipment supplied by a particular
manufacturer. In this SNPRM, we are
revising Part 180, Appendix C to
provide general eddy current and visual
examination procedures, recordkeeping
requirements, and personnel
qualifications. In addition, we are
proposing to require requalifiers to
develop, update, and maintain
examination procedures applicable to
the test equipment they use to perform
eddy current examinations.
The NPRM proposed that cylinders
found to have a two-thread crack in the
neck or shoulder area must be rejected.
Some commenters recommend revising
the rejection criteria to include any
crack in the cylinder, rather than any
two-thread crack. These commenters
suggest more stringent rejection criteria
will provide a higher level of safety.
We disagree. The rejection criteria
stated in the NPRM are based on the
size of the notch in the standard
reference ring used to calibrate the eddy
current equipment. Aluminum cylinder
manufacturers and eddy current experts
have conducted extensive research to
determine the SLC rejection criteria.
The two-thread length is based on a
correlation between SLC depth and
growth-rate. The SLC initiates from the
crown (shoulder) and proceeds toward
the neck of the cylinder. Research has
shown existing cracks shorter than two
threads are not likely to become critical
prior to the next requalification (five
years).
The regulations do not currently
specify whether the eddy current
examination should be conducted
before, or after the hydrostatic test. One
commenter requested clarification of
this issue. To clarify, the eddy current
and visual examination may be
performed either before or after the
hydrostatic examination.
D. Training
The NPRM proposed that in addition
to the periodic requalification and
marking described in § 180.205,
cylinders manufactured of aluminum
alloy 6351–T6 used in SCUBA, SCBA,
and oxygen services must be subjected
to an eddy current and visual
examination. The NPRM did not
propose additional training
requirements for persons performing
these examinations.
Some commenters express concern
that persons performing the
combination visual and eddy current
examination may not receive adequate
training to perform these tests. These
commenters suggest we add a formal
function-specific training requirement
for persons performing these
examinations.
We agree with the commenters. In this
SNPRM, we are proposing additional
training requirements in Part 180,
Appendix C for persons who perform
EEs combined with visual examinations
of DOT 3AL cylinders manufactured of
aluminum alloy 6351–T6. We are
soliciting comments on the proposed
training requirements.
E. CO
2
Service
The requalification method proposed
in the NPRM for aluminum cylinders
constructed of 6351–T6 aluminum alloy
would have applied only to cylinders
used in SCUBA, SCBA, and oxygen
service. We did not propose to require
cylinders used in CO
2
service to be
subjected to the visual and eddy current
examination.
One commenter expresses concern
that the proposed revision to the
requalfication method for aluminum
alloy cylinders does not include
cylinders used in CO
2
service. The
commenter states, ‘‘It is true that CO
2
beverage cylinders are typically filled to
lower pressures than those used in
SCUBA, SCBA and oxygen services.
However, the incidence of SLC is great
enough that we believe it compromises
safety to exclude any cylinders from the
proposed rule.’’ Another commenter
conducted an in-house survey of
condemned cylinders over a three year
period (2001–2003). The results of the
survey showed a significant number of
CO
2
cylinders condemned due to SLC.
We agree with commenters that
aluminum cylinders used in CO
2
service
are susceptible to SLC. In this SNPRM,
we propose to expand the scope of the
rulemaking to include CO
2
cylinders.
Many users of aluminum alloy cylinders
in the beverage service industry are
already conducting EEs. We believe
including CO
2
cylinders will further
enhance transportation safety.
F. Operational Controls for Filling
Aluminum Alloy Cylinders
In the NPRM, we proposed to add
operational controls during the filling of
cylinders constructed of aluminum
alloy 6351–T6. The proposed
operational controls included a
provision requiring the cylinder filler to
allow only those individuals essential to
the filling process to be in the vicinity
of the cylinder during the filling
process.
Commenters generally support this
requirement. One commenter suggests
the term ‘‘vicinity’’ is not clearly
defined and could lead to wide
interpretation. The commenter requests
we clarify the area that is intended to be
covered by the term ‘‘vicinity.’’
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We recognize the term vicinity could
be widely interpreted. The intent of this
requirement is to protect non-essential
personnel and innocent bystanders from
injury if a cylinder were to rupture
during filling. For purposes of this
requirement, vicinity means a location
near or around the filling operation that
would impose an unreasonable risk of
injury to an individual if the cylinder
were to rupture during the filling
process. The actual distance could vary
broadly depending upon the type of
safety mechanisms in place and the
actual square footage of a particular
filling location.
IV. Proposals in This SNPRM
In this SNPRM, we are revising
certain amendments originally proposed
in the NPRM, expanding the scope of
the rulemaking, and proposing
additional requirements for DOT 3AL
cylinders manufactured of aluminum
alloy 6351–T6. Proposed amendments
include:
•
Expanded requalification and use
requirements to include DOT 3AL
cylinders manufactured of aluminum
alloy 6351–T6 used in CO
2
service.
•
A 40-year service life for cylinders
manufactured of aluminum alloy 6351–
T6 and used in SCBA, SCUBA, oxygen
and CO
2
service.
•
Additional training requirements
for persons performing the eddy current
examination combined with a visual
inspection.
•
Modified procedures and
recordkeeping requirements for EEs.
•
A requirement to perform the initial
eddy current examination combined
with visual inspection for DOT 3AL
cylinders manufactured of aluminum
alloy 6351–T6 within three years of
publication of a final rule in the Federal
Register.
V. Section-by-Section Review
Part 173
Section 173.301
We are proposing to revise paragraph
(d) and add a new paragraph (o) to
impose a 40-year service life on
cylinders manufactured of aluminum
alloy 6351–T6 and used in SCBA,
SCUBA, oxygen and CO
2
service. The
40-year service life will promote safety
by phasing out the use of cylinders
susceptible to SLC.
Section 173.302
We are proposing to add a new
paragraph (e) to require that operational
controls must be in place during the
filling process for cylinders
manufactured of aluminum alloy 6351–
T6. The operational controls will reduce
the risk of injury and property damage
during the filling process.
Part 180
Section 180.205
We are proposing to revise paragraph
(f)(4) to provide reference to Part 180,
Appendix C for requalification
requirements for DOT 3AL cylinders
manufactured of aluminum alloy 6351–
T6.
Section 180.209
We are proposing to amend paragraph
(a), the entry for the DOT 3AL cylinder
in the ‘‘Requalification of Cylinders’’
table to add a reference to the new
paragraph (m). In addition, we propose
to add a new paragraph (m) to include
a NDE for cylinders manufactured of
aluminum alloy 6351–T6. The NDE will
be used to detect SLC in the neck and
shoulder area of the cylinder. The initial
NDE would be required within three
years following publication of a final
rule in the Federal Register, and every
five years thereafter.
Section 180.213
We are revising paragraph (d) and
adding a new paragraph (f)(8) to specify
the requalification marking
requirements for aluminum cylinders
successfully passing the combined eddy
current examination and visual
inspection. We are soliciting comments
on whether ‘‘VE’’ is a suitable marking
designation for cylinders passing the
examination.
Appendix C to Part 180
We are proposing to amend Appendix
C to Part 180 to provide acceptable
procedures, training and recordkeeping
requirements for performing the eddy
current examination and visual
inspection of cylinders manufactured of
aluminum alloy 6351–T6.
VI. Regulatory Analyses and Notices
A. Statutory/Legal Authority for This
Rulemaking
This SNPRM is published under
authority of Federal hazardous materials
transportation law (Federal hazmat law;
49 U.S.C. 5101 et seq.). Section 5103(b)
of Federal hazmat law authorizes the
Secretary of Transportation to prescribe
regulations for the safe transportation,
including security, of hazardous
material in intrastate, interstate, and
foreign commerce. To this end, as
discussed in detail earlier in this
preamble, the SNPRM proposes to
revise current HMR requirements
applicable to aluminum cylinders
manufactured using aluminum alloy
6351–T6. The purpose of the SNPRM is
to adopt a standard for early detection
of SLC to reduce the risk of a cylinder
rupture and to establish a service life for
cylinders manufactured of aluminum
alloy 6351–T6.
B. Executive Order 12866 and DOT
Regulatory Policies and Procedures
This proposed rule is not considered
a significant regulatory action under
section 3(f) of Executive Order 12866
and, therefore, was not reviewed by the
Office of Management and Budget. The
proposed rule is not considered a
significant rule under the Regulatory
Policies and Procedures of the
Department of Transportation [44 FR
11034].
The compliance costs associated with
this rule are minimal. The regulatory
analysis indicates the increased cost for
imposing a 40-year service life,
performing an NDE, and implementing
operational controls is small compared
to the cost and safety risks of doing
nothing; it is significantly less than the
cost of immediately removing all
cylinders from service. The annual
benefits of implementing the proposals
in this NPRM total $1,123,969 for
avoided injuries and fatalities compared
to an annual cost to the industry of
$669,130. The economic evaluation data
were based on information obtained
from cylinder manufacturers, industrial
gas companies, cylinder inspectors, and
on metallurgical evaluation of the
ruptured cylinders. A regulatory
analysis is available for review in the
docket.
C. Executive Order 13132
This proposed rule has been analyzed
in accordance with the principles and
criteria contained in Executive Order
13132 (‘‘Federalism’’). This proposed
rule would preempt State, local and
Indian tribe requirements but does not
adopt any regulation with direct effects
on the States, the relationship between
the National Government and the States,
or the distribution of power and
responsibilities among the various
levels of government. Therefore, the
consultation and funding requirements
of Executive Order 13132 do not apply.
The Federal hazmat law, 49 U.S.C.
5101–5127, contains an express
preemption provision (49 U.S.C.
5125(b)) preempting State, local, and
Indian tribe requirements on certain
covered subjects. Covered subjects are:
(1) The designation, description, and
classification of hazardous material;
(2) The packing, repacking, handling,
labeling, marking, and placarding of
hazardous material;
(3) The preparation, execution, and
use of shipping documents related to
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hazardous material and requirements
related to the number, contents, and
placement of those documents;
(4) The written notification,
recording, and reporting of the
unintentional release in transportation
of hazardous material; and
(5) The design, manufacturing,
fabricating, marking, maintenance,
reconditioning, repairing, or testing of a
packaging or container represented,
marked, certified, or sold as qualified
for use in transporting hazardous
material.
This proposed rule covers items 2 and
5 and would preempt any State, local,
or Indian tribe requirements not meeting
the ‘‘substantively the same’’ standard.
Pursuant to § 5125(b)(2) of the Federal
hazmat law, if the Secretary of
Transportation issues a regulation
concerning any of the covered subjects,
the Secretary must determine and
publish in the Federal Register the
effective date of Federal preemption.
The effective date may not be earlier
than the 90th day following the date of
issuance of the final rule and not later
than two years after the date of issuance.
PHMSA has determined the effective
date of Federal preemption for these
requirements will be one year from the
date of publication of a final rule in the
Federal Register.
D. Executive Order 13175
This proposed rule has been analyzed
in accordance with the principles and
criteria contained in Executive Order
13175 (‘‘Consultation and Coordination
with Indian Tribal Governments’’).
Because this proposed rule does not
have tribal implications, does not
impose substantial direct compliance
costs, and is not required by statute, the
funding and consultation requirements
of Executive Order 13175 do not apply.
E. Regulatory Flexibility Act, Executive
Order 13272, and DOT Regulatory
Polices and Procedures
The Regulatory Flexibility Act (5
U.S.C. 601 et seq.) requires an agency to
review regulations to assess their impact
on small entities unless the agency
determines a rule is not expected to
have a significant economic impact on
a substantial number of small entities.
This rule imposes only minimal new
costs of compliance on the regulated
industry. Based on the assessment in the
regulatory evaluation, I hereby certify
that while this rule applies to a
substantial number of small entities,
there will not be a significant economic
impact on those small entities. A
detailed Regulatory Flexibility analysis
is available for review in the docket.
This proposed rule has been
developed in accordance with Executive
Order 13272 (‘‘Proper Consideration of
Small Entities in Agency Rulemaking’’)
and DOT’s policies and procedures to
promote compliance with the
Regulatory Flexibility Act to ensure
potential impacts of draft rules on small
entities are properly considered.
F. Paperwork Reduction Act
PHMSA currently has an approved
information collection under OMB
Control No. 2137–0022, Testing,
Inspection, and Marking Requirements
for Cylinders’’ with 168,431 burden
hours, and an expiration date of August
31, 2008. This supplemental notice of
proposed rulemaking may result in a
modest increase in annual burden and
costs based on a new information
collection requirement. These proposals
regarding the shipment of aluminum
cylinders may result in a new
information collection requirement will
be submitted to OMB for review and
approval.
Section 1320.8(d), Title 5, Code of
Federal Regulations requires PHMSA to
provide interested members of the
public and affected agencies an
opportunity to comment on information
collection and recordkeeping requests.
This notice identifies a new information
collection request PHMSA will submit
to OMB for approval based on the
requirements in this supplemental
proposed rulemaking.
PHMSA has developed burden
estimates to reflect changes in this
SNPRM. PHMSA estimates the total
information collection and
recordkeeping burden as proposed
would be as follows:
OMB No. 2137–0022:
Total Annual Number of Responders:
139,352.
Total Annual Responses: 153,287.
Total Annual Burden Hours: 271,461.
Total Annual Burden Cost:
$2,615,515.
Total One-Time Start-Up Cost:
$964,000.
PHMSA specifically requests
comments on the information collection
and recordkeeping burdens associated
with developing, implementing, and
maintaining these requirements for
approval under this proposed rule.
Address written comments to the
Dockets Unit as identified in the
ADDRESSES
section of this rulemaking.
We must receive your comments prior
to the close of comment period
identified in the DATES section of this
rulemaking. Under the Paperwork
Reduction Act of 1995, no person is
required to respond to an information
collection unless it displays a valid
OMB control number. If these proposed
requirements are adopted in a final rule,
PHMSA will submit the revised
information collection and
recordkeeping requirements to the
Office of Management and Budget for
approval.
Requests for a copy of this
information collection should be
directed to Deborah Boothe or T. Glenn
Foster, Office of Hazardous Materials
Standards (PHH–11), Pipeline and
Hazardous Materials Safety
Administration, Room 8430, 400
Seventh Street, SW., Washington, DC
20590–0001, Telephone (202) 366–8553.
We will publish a notice advising
interested parties of the OMB approval
for this information collection request
when approved by OMB.
In addition, you may submit
comments specifically related to the
information collection burden to the
PHMSA Desk Officer, OMB, at fax
number 202–395–6974. Under the
Paperwork Reduction Act of 1995, no
person is required to respond to an
information collection unless it displays
a valid OMB control number.
G. Regulation Identifier Number (RIN)
A regulation identifier number (RIN)
is assigned to each regulatory action
listed in the Unified Agenda of Federal
Regulations. The Regulatory Information
Service Center publishes the Unified
Agenda in April and October of each
year. The RIN number contained in the
heading of this document can be used
to cross-reference this action with the
Unified Agenda.
H. Unfunded Mandates Reform Act
This proposed rule does not impose
unfunded mandates under the
Unfunded Mandates Reform Act of
1995. It does not result in costs of
$120.7 million or more to either State,
local or tribal governments, in the
aggregate, or to the private sector, and
is the least burdensome alternative that
achieves the objective of the rule.
I. Environmental Assessment
The National Environmental Policy
Act of 1969 (NEPA), as amended (42
U.S.C. 4321–4347), requires Federal
agencies to consider the consequences
of major federal actions and prepare a
detailed statement on actions
significantly affecting the quality of the
human environment. There are no
significant environmental impacts
associated with this proposed rule.
PHMSA is amending requirements in
the HMR pertaining to DOT 3AL
aluminum cylinders. The purpose of
this rulemaking initiative is to minimize
personal injury during the cylinder
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filling process and to adopt a standard
for early detection of sustained load
cracking in order to reduce the risk of
a cylinder rupture. Adopting a standard
for early detection of sustained load
cracking in order to reduce the risk of
a cylinder rupture has no potential for
environmental damage or
contamination.
J. Privacy Act
Anyone is able to search the
electronic form of all comments
received into any of our dockets by the
name of the individual submitting the
comment (or signing the comment, if
submitted on behalf of an association,
business, labor union, etc.). You may
review DOT’s complete Privacy Act
Statement in the Federal Register
published on April 11, 2000 (Volume
65, Number 70; Pages 19477–78) or you
may visit http://dms.dot.gov.
List of Subjects
49 CFR Part 173
Hazardous materials transportation,
Incorporation by reference, Packaging
and containers, Radioactive materials,
Reporting and recordkeeping
requirements, Uranium.
49 CFR Part 180
Hazardous materials transportation,
Incorporation by reference, Motor
vehicle safety, Packaging and
containers, Reporting and recordkeeping
requirements.
In consideration of the foregoing, we
propose to amend 49 CFR chapter I,
subchapter C as follows:
PART 173—SHIPPERS—GENERAL
REQUIREMENTS FOR SHIPMENT AND
PACKAGES
1. The authority citation for part 173
continues to read as follows:
Authority: 49 U.S.C. 5101–5127, 44701; 49
CFR 1.45, 1.53.
2. In § 173.301, paragraph (d) is
revised and a new paragraph (o) is
added to read as follows:
§ 173.301
General requirements for
shipment of compressed gases in cylinders
and spherical vessels.
*
*
*
*
*
(d) Gases capable of combining
chemically. A filled cylinder may not
contain any gas or material capable of
combining chemically with the
cylinder’s contents or with the
cylinder’s material of construction, so as
to endanger the cylinder’s serviceability.
*
*
*
*
*
(o) DOT 3AL cylinders made of
aluminum alloy 6351–T6. A DOT 3AL
cylinder manufactured of aluminum
alloy 6351–T6 and used in self-
contained underwater breathing
apparatus (SCUBA), self-contained
breathing apparatus (SCBA), oxygen, or
CO
2
services has a 40-year service life
from the date of manufacture. No person
may fill and offer for transportation or
transport a DOT 3AL cylinder made of
aluminum alloy 6351–T6 that has been
in service longer than forty years.
However, a cylinder in transportation or
a cylinder filled prior to the expiration
of its authorized service life may be
transported for reprocessing or disposal
of the cylinder’s contents. A DOT 3AL
cylinder manufactured of aluminum
alloy 6351–T6 may not be filled and
offered for transportation or transported
with pyrophoric gases.
3. In § 173.302, a new paragraph (e) is
added to read as follows:
§ 173.302
Filling of cylinders with
nonliquefied (permanent) compressed
gases.
*
*
*
*
*
(e) DOT 3AL cylinders manufactured
of 6351–T6 aluminum alloy. Suitable
safeguards should be provided to
protect personnel and facilities should
failure occur while filling cylinders
manufactured of aluminum alloy 6351–
T6 used in self-contained underwater
breathing apparatus (SCUBA), self-
contained breathing apparatus (SCBA),
oxygen and Carbon dioxide services.
The cylinder filler should allow only
those individuals essential to the filling
process to be in the vicinity of the
cylinder during the filling process.
PART 180—CONTINUING
QUALIFICATION AND MAINTENANCE
OF PACKAGINGS
4. The authority citation for part 180
continues to read as follows:
Authority: 49 U.S.C. 5101–5127; 49 CFR
1.53.
5. In § 180.205, paragraph (f)(4) is
revised to read as follows:
§ 180.205
General requirements for
requalification of cylinders.
*
*
*
*
*
(f) * * *
(4) In addition to other requirements
prescribed in this paragraph (f), a
specification cylinder made of
aluminum alloy 6351–T6 must be
inspected for sustained load cracking in
accordance with Appendix C of this
part.
*
*
*
*
*
6. In § 180.209, in paragraph (a), in
the ‘‘Requalification of Cylinders’’ table
the entry ‘‘DOT 3AL’’ is revised, and a
new paragraph (m) is added to read as
follows:
§ 180.209
Requirements for requalification
of specification cylinders.
*
*
*
*
*
(a) * * *
T
ABLE
1.—R
EQUALIFICATION OF
C
YLINDERS
1
Specification under which cylinder was made
Minimum test pressure (psig.)
2
Requalification period (years)
*
*
*
*
*
*
*
DOT 3AL ...........................................................
5/3 times service pressure ...............................
5 or 12 (see § 180.209(j) and § 180.209(m)
3
).
*
*
*
*
*
*
*
1
Any cylinder not exceeding 2 inches outside diameter and less than 2 feet in length is excepted from volumetric expansion test.
2
For cylinders not marked with a service pressure, see § 173.301(e)(1) of this subchapter.
3
This provision does not apply to aluminum cylinders used in fire extinguisher service.
*
*
*
*
*
(m) DOT–3AL cylinders manufactured
of 6351–T6 aluminum alloy. In addition
to the periodic requalification and
marking described in § 180.205, each
cylinder manufactured of aluminum
alloy 6351–T6 used as a self-contained
underwater breathing apparatus
(SCUBA), a self-contained breathing
apparatus (SCBA), or in oxygen or
Carbon dioxide service must be
requalified and inspected for sustained
load cracking in accordance with the
non-destructive examination method
described in the following table. Each
cylinder with sustained load cracking
that has expanded into the neck threads
must be condemned in accordance with
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§ 180.205(i). This provision does not
apply to aluminum cylinders used in
fire extinguisher service or industrial
gases in other than Carbon dioxide
service.
R
EQUALIFICATION AND
I
NSPECTION OF
DOT–3AL C
YLINDERS
M
ADE OF
A
LUMINUM
A
LLOY
6351–T6
Requalification requirement
Examination procedure
1
Sustained load cracking
rejection criteria
2
Requalification pe-
riod
(years)
3
Eddy current examination
combined with visual in-
spection.
In accordance with Appendix C of this part. Visual inspec-
tion—In accordance with CGA Pamphlet C–6.1 (IBR; see
§ 171.7 of this subchapter).
Any 2-thread crack in the
neck or shoulder area.
5
1
The requalifier performing eddy current must be familiar with the eddy current equipment and must standardize (calibrate) the system in ac-
cordance with the requirements provided in Appendix C to this part.
2
The eddy current must be applied from the inside of the cylinder’s neck to detect any sustained load cracking that has expanded into the
neck threads.
3
Each cylinder must receive an initial inspection using the eddy current examination combined with visual inspection prior to [DATE THREE
YEARS FOLLOWING THE PUBLICATION DATE OF THE FINAL RULE IN THE Federal Register] and every 5 years thereafter.
7. In § 180.213, paragraph (d)
introductory text is revised and a new
paragraph (f)(8) is added to read as
follows:
§ 180.213
Requalification markings.
*
*
*
*
*
(d) Requalification markings. Each
cylinder that has successfully passed
requalification must be marked with the
RIN set in a square pattern, between the
month and year of the requalification
date. The first character of the RIN must
appear in the upper left corner of the
square pattern; the second in the upper
right; the third in the lower right; and
the fourth in the lower left. Example: A
cylinder requalified in September 1998,
and approved by a person who has been
issued RIN ‘‘A123’’, would be marked
plainly and permanently into the metal
of the cylinder in accordance with
location requirements of the cylinder
specification or on a metal plate
permanently secured to the cylinder in
accordance with paragraph (b) of this
section. An example of the markings
prescribed in this paragraph (d) is as
follows:
A1
9
98
X
32
Where:
‘‘9’’ is the month of requalification
‘‘A123’’ is the RIN
‘‘98’’ is the year of requalification, and
‘‘X’’ represents the symbols described in
paragraphs (f)(2) through (f)(8) of
this section.
*
*
*
*
*
(f) * * *
(8) For designation of the eddy
current examination combined with a
visual inspection, the marking is as
illustrated in paragraph (d) of this
section, except that the ‘‘X’’ is replaced
with the letters ‘‘VE.’’
8. In Part 180, Appendix C is added
to read as follows:
Appendix C to Part 180—Eddy Current
Examination With Visual Inspection for
DOT–3AL Cylinders Manufactured of
Aluminum Alloy 6351–T6
1. Examination Procedure. Each facility
that performs eddy current examination with
visual inspection must develop, update, and
maintain a written examination procedure
applicable to the test equipment it uses to
perform eddy current examinations.
2. Visual examinations. Visual
examinations of the neck and shoulder area
of the cylinder must be conducted before and
after the eddy current examination and in
accordance with CGA pamphlet C–6.1 (IBR;
see § 171.7 of this subchapter).
3. Eddy Current Equipment. A reference
ring and probe for each DOT–3AL cylinder
manufactured of aluminum alloy 6351–T6 to
be inspected must be available at the
examination facility. Eddy current equipment
must be capable of accurately detecting the
notches on the standard reference ring.
4. Eddy Current Reference Ring. The
reference ring must be produced to represent
the outer diameter (O.D.) of each cylinder to
be tested. The reference ring must include
artificial notches that will simulate a neck
crack. The size of the artificial notch (depth
and length) must have a depth equal to
1
⁄
3
of
the wall thickness of the neck and a length
equal to two threads. The standard reference
must have a drawing that includes the
diameter of the ring, and depth and length of
each notch.
5. Rejection Criteria. A cylinder must be
rejected if the eddy current examination
reveals any crack in the neck of 2 thread
lengths or more.
6. Examination equipment records.
Records of eddy current inspection shall
contain the following information:
(i) Equipment manufacturer, model
number and serial number.
(ii) Probe description and unique
identification (e.g., serial number, part
number, etc.).
7. Eddy current examination reporting and
record retention requirements. Daily records
of eddy current examinations must be
maintained by the person who performs the
requalification until either the expiration of
the requalification period or until the
cylinder is again requalified, whichever
occurs first. These records must be made
available for inspection by a representative of
the Department on request. Eddy current
examination records shall contain the
following information:
(i) Specification of each standard reference
ring used to perform the eddy current
examination.
(ii) DOT specification or exemption
number of the cylinder, manufacturer’s name
or symbol, owner’s name or symbol, and date
of manufacture.
(iii) Name of test operator performing the
eddy current examination.
(iv) Date of eddy current examination.
(v) Location and type of defect on the
cylinder crown or the threaded neck (e.g., 5
threads).
(vi) Acceptance/rejection results (e.g. pass
or fail).
(vii) Retester identification number.
8. Personnel Qualification Requirements.
Each person who performs eddy current and
visual examinations, and evaluates and
certifies retest results must satisfy one of the
following qualification requirements:
(i) Is certified to a minimum Level I in
accordance with the American Society for
Nondestructive Testing (ASNT)
Recommended Practice SNT–TC–1A; or
(ii) Has received a certification by the
employer or the eddy current equipment
manufacturer that he/she has been trained
and tested in the eddy current and visual
examination procedures.
9. Training Records. A record of current
training must be maintained for each
employee who performs eddy current and
visual examinations in accordance with
§ 172.704(d).
Issued in Washington, DC on October 17,
2005, under authority delegated in 49 CFR
parts 1.45 and 1.53.
Robert A. McGuire,
Associate Administration for Hazardous
Materials Safety.
[FR Doc. 05–21273 Filed 10–25–05; 8:45 am]
BILLING CODE 4910–60–P
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File Type | application/pdf |
File Title | Document |
Subject | Extracted Pages |
Author | U.S. Government Printing Office |
File Modified | 2005-10-25 |
File Created | 2005-10-25 |