Burden Calculation Tables

2029t09.xlsx

NESHAP for Asphalt Processing and Asphalt Roofing Manufacturing (40 CFR Part 63, Subpart LLLLL) (Renewal)

Burden Calculation Tables

OMB: 2060-0520

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Overview

Table 1
Table 2
Capital and O&M


Sheet 1: Table 1

Table 1: Annual Respondent Burden and Cost – NESHAP for Asphalt Processing and Asphalt Roofing Manufacturing (40 CFR Part 63, Subpart LLLLL) (Renewal)














Burden Item (A) (B) (C) (D) (E) (F) (G) (H)


Person‑Hours per occurrence Number of occurrences per year Person‑Hours per respondent per year
(C=A*B)
Respondents per year a Technical person‑hours per year (E=C*D) Management person‑hours per year
(F=E*0.05)
Clerical person‑hours per year (G=E*0.1) Annual costs ($) b


1. Applications N/A







Labor Rates
2. Survey and Studies N/A







Management $153.55
3. Acquisition, Installation, and Utilization of Technology and Systems N/A







Technical $122.20
4. Reporting Requirements








Clerical $61.51
A. Familiarization with regulatory requirements










New Respondents 25 1 25 0 0 0 0 $0


Existing Respondents 1 1 1 8 8 0.4 0.8 $1,088.23


B. Required activities:










New Respondents c, d










i. Initial performance test 24 1 24 0 0 0 0 $0


ii. Repeat of initial performance test e 24 0.2 4.8 0 0 0 0 $0


Existing Respondents










i. Monitoring of operating parameters and equipment: f Included in 5E









ii. Periodic 5-year performance testing g 24 1 24 1 24 1.2 2.4 $3,265


C. Gather Existing Information Included in 5D, 5E









D. Write report c, d










i. Notification of compliance status 4 1 4 0 0 0 0 $0


ii. Notification of intent to construct a major source and review application 4 1 4 0 0 0 0 $0


iii. Notification of initial construction/ reconstruction a 4 1 4 0 0 0 0 $0


iv. Notification of actual startup 4 1 4 0 0 0 0 $0


v. Notification of performance test 4 1 4 0 0 0 0 $0


vi. Reports of performance test results Included in 4B, 5E









vii. Notification of periodic 5-year performance test g 4 1 4 1 4 0.2 0.4 $544


viii. Reports of periodic 5-year performance test results g Included in 4B, 5E









ix. Semiannual compliance reports d 12 2 24 8 192 9.6 19.2 $26,117.47


Subtotal for Reporting Requirements 262 $31,014


5. Recordkeeping Requirements










A. Read instructions Included in 4A









B. Plan activities 10 1 10 0 0 0 0 $0


C. Implement activities Included in 4B









D. Develop record system h NA









E. Time to enter and transmit all information into record system










i. Record performance tests 4 1 4 0 0 0 0 $0


ii. Record of periodic performance tests g 4 1 4 1 4 0.2 0.4 $544


iii. Record operating parameters i 1 365 365 8 2,920 146 292 $397,203.22


iv. Record deviations j 2 1 2 1 2 0.1 0.2 $272.06


v. Continuous parameter monitoring calibration and maintenance i 4 5 20 8 160 8 16 $21,764.56


vi. Store, file, and maintain records 20 1 20 8 160 8 16 $21,764.56


F. Time to train personnel i 16 1 16 0 0 0 0 $0


G. Time for audits N/A









Subtotal for Recordkeeping Requirements 3,733 $441,549
222
Total Labor Burden and Costs (rounded) k



4,000 $473,000


Total Capital and O&M Cost (rounded) k






$84,900
hr/response
GRAND TOTAL (rounded) k






$558,000


Assumptions:










a There is an average of 8 existing respondents per year over the next three years of this ICR. In addition, we assume that no new facilities will become subject to this regulation during the three-year period of this ICR.


b This ICR uses the following labor rates: Managerial $153.55 ($73.12+ 110%); Technical $122.20 ($58.19 + 110%); and Clerical $61.51 ($29.29 + 110%). These rates are from the United States Department of Labor, Bureau of Labor Statistics, March 2021, “Table 2. Civilian Workers, by occupational and industry group.” The rates are from column 1, “Total compensation.” The rates have been increased by 110 percent to account for the benefit packages available to those employed by private industry.


c New respondents would have to comply with the initial rule requirements including notifications and performance tests for add-on control devices. There are no new respondents anticipated over the next three-year period of this ICR, therefore, there is no anticipated burden associated with these activities.


d We have assumed that the initial performance tests and reports are conducted by an emissions testing contractor, however, facility personnel will also work on-site to assist the contractor.


e We have assumed that 20 percent of new respondents will have to repeat the performance tests due to failure. Since there are no new respondents estimated, this requirement does not apply.


f Monitoring and recordkeeping of operations for respondents with add-on control devices include: 1) specific operating parameters for each control device established during the performance test, 2) deviations, and 3) work practices.


g The rule requires periodic testing every 5 years. Based on a review of permit data collected during the recent RTR (2598.02, 85 FR 14526), 3 of the 4 asphalt roofing manufacturing facilities and 1 of the 4 asphalt processing facilities already perform all periodic performance testing under State Agency permits. Therefore, this ICR only includes the cost for the 4 remaining facilities not currently required to conduct periodic testing under State Agency permits (1 asphalt roofing manufacturing facility and 3 asphalt processing facilities). We assume that 20 percent of respondents will repeat the performance tests due to failure. (4 respondents test once every five years (4/5=0.8), plus 20% retest (0.8*1.2 = 1 respondent/year, rounded)). Therefore, this testing occurs for one respondent each year. We assume that the testing and reporting are conducted by an emissions testing contractor, and facility personnel will work on-site to assist the contractor. We assume 4 asphalt roofing manufacturing facilities would conduct an EPA Method 5A test of the PM control device, an EPA Method 25A test of the thermal oxidizer, and an EPA Method 9 opacity test; and 4 asphalt processing facilities would conduct an EPA Method 25A test of the thermal oxidizer and an EPA Method 9 opacity test.


h We have assumed that new respondents already have the technology and recordkeeping systems in place to monitor its daily operations and to comply with existing regulations.


i We have assumed that it takes respondents the following approximate times to meet recordkeeping requirements: 1) one hour per day for recording operating parameters, 365 days per year; 2) four hours to calibrate and provide maintenance to continuous parameter monitors, five times per year; and 3) and 16 hours per year to train new employees on add-on control devices, continuous parameter monitoring technology, and requirements.


j We assume 15% of sources will have a deviation from an emission limitation. (8*0.15=1.2, rounded to 1)


k Totals have been rounded to 3 significant figures. Figures may not add exactly due to rounding.



Sheet 2: Table 2

Table 2: Average Annual EPA Burden and Cost – NESHAP for Asphalt Processing and Asphalt Roofing Manufacturing (40 CFR Part 63, Subpart LLLLL) (Renewal)














Burden Item (A) (B) (C) (D) (E) (F) (G) (H)


Person-hours per occurrence No. Of occurrences per respondent per year Person-hours per respondent per year (C=AxB) Respondents per year a Technical person-hours per year (E=CxD) Management person-hours per year (Ex0.05) Clerical person-hours per year (Ex0.1) Cost, $ b


New Respondents: c








Labor Rates
i. Notification of compliance status 4 1 4 0 0 0 0 $0
Management $69.04
ii. Notification of intent to construct a major source and review application 4 1 4 0 0 0 0 $0
Technical $51.23
iii. Notification of start of construction 2 1 2 0 0 0 0 $0
Clerical $27.73
iv. Notification of actual startup 2 1 2 0 0 0 0 $0


v. Notification of initial performance test and test plan 4 1 4 0 0 0 0 $0


vi. Report of performance test results including operating parameters 20 1 20 0 0 0 0 $0


Existing Respondents










i. Notification of periodic 5-Year performance testing d 4 1 4 1 4 0.2 0.4 $230


ii. Report of periodic 5-Year performance testing d 20 1 20 1 20 1.0 2.0 $1,149


ii. Review of semiannual compliance reports 8 2 16 8 128 6.4 12.8 $7,354.24


TOTAL (rounded) e 175 $8,730














Assumptions:


a There is an average of 8 existing respondents per year over the next three years of this ICR. In addition, we assume that no new facilities will become subject to this regulation during the three-year period of this ICR.


b This cost is based on the average hourly labor rate as follows: Managerial $69.04 (GS-13, Step 5, $43.15 + 60%); Technical $51.23 (GS-12, Step 1, $32.02 + 60%); and Clerical $27.73 (GS-6, Step 3, $17.33 + 60%). This ICR assumes that Managerial hours are 5 percent of Technical hours, and Clerical hours are 10 percent of Technical hours. These rates are from the Office of Personnel Management (OPM), 2021 General Schedule, which excludes locality, rates of pay. The rates have been increased by 60 percent to account for the benefit packages available to government employees.


c New respondents are required to submit initial notifications and conduct a performance test for add-on control equipment. There are no new respondents anticipated over the next three-year period of this ICR, therefore, there is no anticipated burden associated with these activities.


d The rule requires periodic performance testing once every 5 years. We assume review of the notification will take 4 hours and review of the periodic performance test report will take 20 hours. We assume that 20 percent of periodic performance tests will be repeated due to failure. There are four sources that do not already have testing requirements in their state permits and require testing under this rule. (4 respondents test once every five years (4/5=0.8), plus 20% retest (0.8*1.2 = 1 respondent/year, rounded)). Therefore, this testing occurs for one respondent each year.


e Totals have been rounded to 3 significant figures. Figures may not add exactly due to rounding.



Sheet 3: Capital and O&M

Total Annual Responses






(A) (B) (C) (D) (E)






Information Collection Activity Number of Respondents Number of Responses Number of Existing Respondents That Keep Records But Do Not Submit Reports Total Annual Responses






Notification of compliance status 0 1 0 0






Notification of intent to construct a major source and review application 0 1 0 0






Notification of initial construction/ reconstruction 0 1 0 0






Notification of actual startup 0 1 0 0






Notification of performance test and test plan 0 1 0 0






Report of performance test results 0 1 0 0






Notification of periodic performance test 1 1 0 1






Report of periodic performance test results 1 1 0 1






Report of semiannual compliance reports 8 2 0 16









Total 18






























Capital/Startup vs. Operation and Maintenance (O&M) Costs




(A) (B) (C) (D) (E) (F) (G)




Continuous Monitoring Device Capital/Startup Cost for One Respondent Number of New Respondents a Total Capital/Startup Cost, (B X C) Annual O&M Costs for One Respondent Number of Respondents with O&M Total O&M




Asphalt Roofing Manufacturing




PM control device - Testing b, c $83,100 0 $0 $83,100 0.2 $16,620




Thermal oxidizer - Testing b, d $55,000 0 $0 $55,000 0.2 $11,000




Opacity - Testing b, e $1,500 0 $0 $1,500 0.2 $300




PM control device - Replace filters f
0 $0 $7,415 4 $29,662
CEPCI Index

Asphalt Processing
2020 2003

Thermal oxidizer - Testing b, g $44,000 0 $0 $44,000 0.6 $26,400
596.2 402

Opacity - Testing b, e $1,500 0 $0 $1,500 0.6 $900




Asphalt Roofing Manufacturing and Asphalt Processing




CPMS for control device(s) h N/A 0 $0 N/A 0 $0




Total (rounded) i

$0

$84,900










a We assume no new sources will construct during the three-year period of this ICR.




b The rule requires periodic testing every 5 years. Based on a review of permit data collected during the recent RTR (2598.02, 85 FR 14526), 3 of the 4 asphalt roofing manufacturing facilities and 1 of the 4 asphalt processing facilities already perform all periodic performance testing under State Agency permits. Therefore, this ICR only includes the cost for the 4 remaining facilities not currently required to conduct periodic testing under State Agency permits (1 asphalt roofing manufacturing facility and 3 asphalt processing facilities). 1 asphalt roofing manufacturing facility tests once every five years (1/5=0.2 respondents/year). 3 asphalt processing facilities each test once every five years (3/5=0.6 respondents/year).




c We assume the contractor cost for PM control device performance testing using EPA Method 5A at an asphalt roofing manufacturing facility with 7 PM filters is $83,100, based on a cost of $16,500 for first filter and an add-on charge of $11,100 for each additional filter.




d We assume the contractor cost for total hydrocarbon (THC) performance testing of a thermal oxidizer using EPA Method 25A at an asphalt roofing manufacturing facility is $55,000.




e We assume the contractor cost for opacity testing using EPA Method 9 is $1,500.




f The ongoing cost for replacement filters and data collection system maintenance is $7,415. This value has been updated from year 2003 to year 2020 using the CEPCI Index.




g We assume the contractor cost for total hydrocarbon (THC) performance testing of a thermal oxidizer using EPA Method 25A at an asphalt processing facility is $44,000.




h EPA assumes that all facilities subject to the standard have or will obtain add-on control devices that are already equipped with continuous parameter monitoring equipment. This monitoring equipment is required not only for compliance purposes but also to operate the control equipment.




i Totals have been rounded to 3 significant figures. Figures may not add exactly due to rounding.




























Data from RTR ICR 2598.02










5-Year Periodic Testing Costs For Facilities Not Currently Required to Test Under State Permit




Industry Sub-Group Number of Facilities Not Currently Required to Test Under State Permit a ($) Average PM Test Cost per Facility ($) Average VE or Opacity
Test Cost per Facility ($)
Average THC Test Cost per Facility ($) Total Average Test Cost Per Facility ($) Total Cost for Facilities Not Currently Required to Test Under State Permit a ($)




Asphalt roofing manufacturing facilities 1 $83,100.00 $1,500.00 $55,000.00 $139,600.00 $139,600




Asphalt processing facilities 3 $0.00 $1,500.00 $44,000.00 $45,500.00 $136,500




Total - Asphalt roofing manufacturing facilities and Asphalt processing facilities 4



$276,100




a Includes Hunt Southland Refining Co. - Sandersville, Certainteed Corp. (Oxford, NC),Wynnewood Refining Co., and Valero Refining Co.






















Source: Appendix A from memo "Cost Impacts for the Asphalt Processing and Asphalt Roofing Manufacturing Risk and Technology Review Proposal", September 2018










Facility Name City State State Required 5-yr Tests Asphalt Storage Tanks1 Number of PM Control Devices Number of Thermal Oxidizers VE or Opacity Test Cost1 ($) PM Test Cost2 ($) THC Test Cost3 ($) Total Test Cost ($)


Hunt Refining Company Tuscaloosa AL Yes Yes 0 1 1,500 0 44,000 see footnote 4
Owens-Corning Minneapolis MN Yes Yes 3 1 1,500 38,700 44,000 see footnote 4
Hunt Southland Refining Co. - Sandersville Heidelberg MS No Yes 0 1 1,500 0 44,000 45,500
Certainteed Corp. Oxford NC No Yes 7 2 1,500 83,100 88,000 172,600
Owens-Corning Fiberglass Trumball Medina OH Yes Yes 4 1 1,500 49,800 44,000 see footnote 4
Wynnewood Refining Co. Wynnewood OK No Yes 0 1 1,500 0 44,000 45,500
Valero Refining Co. Ardmore OK No Yes 0 1 1,500 0 44,000 45,500
Certainteed Corp. Shakopee MN Yes Yes 3 1 1,500 38,700 44,000 see footnote 4
TOTAL COST OVER 5-YR PERIOD 309,100
1 Cost of opacity testing using EPA Test Method 9 is estimated to be $1,500. For each facility that has asphalt storage tanks, it was assumed that the facility would have at least one Method 9 test.
2 Cost of PM performance testing using EPA Test Method 5A is estimated to be $16,500 for first filter and an add-on charge of $11,100 for each additional filter.
3 Cost of THC performance testing using EPA Test Method 25A is estimated to range from $16,200 (concentration) to $44,000 (efficiency). We chose to be conservative and apply the higher cost of $44,000.
4 Costs not included for these facilities because they are already required to test every 5-yrs by the State permitting agency and will not incur additional testing costs with the new testing requirements.












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